A full-automatic nozzle separating machine

Abstract

The utility model discloses a full -automatic water gap separating machine, including frame, conveyer belt, hopper, ultrasonic mechanism, jaw mechanism and punching -cutting mechanism, the frame is fixedly connected with ultrasonic mechanism, jaw mechanism and punching -cutting mechanism, and the jaw mechanism includes the guide rail seat, and the guide rail seat is fixedly connected on the frame, and the one side outer wall of guide rail seat is rotatably connected with the driven wheel, and the driven wheel is sleeved with the belt, the utility model discloses the utility model integrates ultrasonic mechanism, jaw mechanism, punching -cutting mechanism, conveyer belt etc.

Description

Technical Field

[0001] This utility model relates to the field of water outlet separation technology, and in particular to a fully automatic water outlet separator. Background Technology

[0002] Sprue separators are key equipment in the production of plastic products, metal die castings, and other industries. They are used to remove residual sprues after product molding. Through a corresponding mechanism, they process the sprues and play an important role in separating sprues in the production process, ensuring that the product is free from excess residue.

[0003] The sprue separators currently on the market have some drawbacks: First, after the materials are separated, the sorting of the product and the sprue depends on manual labor, which has a low degree of automation. Moreover, the manual separation method is not only inefficient but also prone to sorting errors. Second, the separation effect is not good, lacking targeted processing capabilities, making it difficult to achieve precise and powerful cutting, and lacking efficient separation methods to cope with diverse sprue conditions. Utility Model Content

[0004] The purpose of this invention is to provide a fully automatic sprue separator to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a fully automatic sprue separator, including a frame, an ultrasonic mechanism, a gripper mechanism, and a punching mechanism fixedly connected to the frame. The gripper mechanism includes a guide rail seat, which is fixedly connected to the frame. A driven wheel is rotatably connected to one outer wall of the guide rail seat, and a belt is sleeved on the driven wheel. A motor is fixedly connected to one outer wall of the guide rail seat. A first slider is slidably connected to the upper surface of the guide rail seat. A guide rail back plate is fixedly connected to the upper surface of the first slider, and the upper surface of the guide rail back plate is fixedly connected to the belt. A support cylinder is fixedly connected to one outer wall of the guide rail back plate. A three-cylinder connecting block is fixedly connected to the output end of the support cylinder. A gripper cylinder is fixedly connected to one outer wall of the three-cylinder connecting block, and a clamp is fixedly connected to the output end of the gripper cylinder.

[0006] As a further technical solution of this utility model, the ultrasonic mechanism includes a track seat, which is fixedly connected to the frame. A second slider is slidably connected to one outer wall of the track seat, and a mounting base is fixedly connected to the upper surface of the second slider.

[0007] As a further technical solution of this utility model, an ultrasonic instrument is fixedly connected to the upper surface of the mounting base, a cylinder mounting bracket is fixedly connected to the frame, and a large cylinder is fixedly connected to the upper surface of the cylinder mounting bracket.

[0008] As a further technical solution of this utility model, the punching mechanism includes a punching fixing frame, and the punching fixing frame is fixedly connected to the frame. A punching cylinder is fixedly connected inside the punching fixing frame. A pneumatic rod connecting plate is fixedly connected to the upper surface of the punching fixing frame. A movable rod is sleeved on the pneumatic rod connecting plate. A lower pressure plate is fixedly connected to one end of the movable rod.

[0009] As a further technical solution of this utility model, a rubber column is fixedly connected to the surface of the lower pressing plate, a bakelite board is fixedly connected to one end of the rubber column, a bottom mold frame is provided at the bottom end of the bakelite board, and the bottom mold frame is fixedly connected to the machine frame.

[0010] As a further technical solution of this utility model, a conveyor belt is fixedly connected to one side of the outer wall of the frame.

[0011] As a further technical solution of this utility model, a funnel is fixedly connected to the frame.

[0012] Compared with existing technologies, the beneficial effects achieved by this utility model are as follows: By integrating components such as an ultrasonic mechanism, a gripper mechanism, a punching mechanism, and a conveyor belt, this utility model realizes the automated operation of the entire sprue separation process, solving the problems of low efficiency and error caused by manual sorting in existing technologies. The gripper mechanism, driven by a motor and belt transmission, works with the first slider to achieve precise gripping and transfer, completing the product transfer without manual intervention. The ultrasonic mechanism uses ultrasonic vibration to assist separation, combined with a pressure structure driven by a large air cylinder, to provide efficient pretreatment for different sprue conditions, improving the convenience of separation. The punching mechanism, driven by a punching cylinder, precisely cooperates with the lower pressure plate and the bottom module to achieve precise cutting of the sprue, solving the problem of inaccurate cutting in traditional separation methods. The separated products and sprues can be collected through a funnel and automatically sorted and transported by a conveyor belt, further improving the overall operating efficiency and adapting to diverse sprue separation needs, significantly improving the automation level and separation quality of production and processing. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall front view of the present invention;

[0016] Figure 3 This is a top view of the overall structure of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the ultrasonic mechanism of this utility model;

[0018] Figure 5 This is a three-dimensional structural diagram of the gripper mechanism of this utility model;

[0019] Figure 6 This is a three-dimensional structural diagram of the punching mechanism of this utility model.

[0020] In the diagram: 1. Frame; 2. Funnel; 3. Ultrasonic mechanism; 31. Large cylinder; 32. Cylinder mounting bracket; 33. Track seat; 34. Second slider; 35. Mounting seat; 36. Ultrasonic instrument; 4. Gripper mechanism; 41. Driven wheel; 42. Belt; 43. Guide rail seat; 44. Guide rail back plate; 45. First slider; 46. Motor; 47. Gripper cylinder; 48. Three-cylinder connecting block; 49. Support cylinder; 410. Clamp; 5. Punching mechanism; 51. Movable rod; 52. Pneumatic rod connecting plate; 53. Lower pressure plate; 54. Bakelite board; 55. Bottom mold frame; 56. Rubber column; 57. Punching cylinder; 58. Punching fixing frame; 6. Conveyor belt. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Please see the appendix Figure 1 -Appendix Figure 6This utility model provides an embodiment of a fully automatic sprue separator, comprising a frame 1, on which an ultrasonic mechanism 3, a gripper mechanism 4, and a punching mechanism 5 are fixedly connected. A conveyor belt 6 is fixedly connected to one outer wall of the frame 1, conveying the product. A funnel 2 is fixedly connected to the frame 1, collecting sprues. The gripper mechanism 4 includes a guide rail seat 43, which is fixedly connected to the frame 1. A driven wheel 41 is rotatably connected to one outer wall of the guide rail seat 43, and a belt 42 is sleeved on the driven wheel 41. A motor 46 is fixedly connected to the wall. A first slider 45 is slidably connected to the upper surface of the guide rail seat 43. A guide rail back plate 44 is fixedly connected to the upper surface of the first slider 45, and the upper surface of the guide rail back plate 44 is fixedly connected to the belt 42. A support cylinder 49 is fixedly connected to one outer wall of the guide rail back plate 44. A three-cylinder connecting block 48 is fixedly connected to the output end of the support cylinder 49. A gripper cylinder 47 is fixedly connected to one outer wall of the three-cylinder connecting block 48. A clamp 410 is fixedly connected to the output end of the gripper cylinder 47. The clamp 410 is used to grip... The product includes an ultrasonic mechanism 3, which comprises a track base 33 fixedly connected to a frame 1. A second slider 34 is slidably connected to one outer wall of the track base 33. A mounting base 35 is fixedly connected to the upper surface of the second slider 34. An ultrasonic instrument 36 is fixedly connected to the upper surface of the mounting base 35. The ultrasonic instrument 36 is used to clean the water inlet. A cylinder mounting bracket 32 ​​is fixedly connected to the frame 1. A large air cylinder 31 is fixedly connected to the upper surface of the cylinder mounting bracket 32, and one end of the large air cylinder 31 is positioned above the mounting base 35. The punching mechanism 5 includes a punching fixing bracket 58. A punching fixture 58 is fixedly connected to the frame 1. A punching cylinder 57 is fixedly connected inside the punching fixture 58. A pneumatic rod connecting plate 52 is fixedly connected to the upper surface of the punching fixture 58. A movable rod 51 is sleeved on the pneumatic rod connecting plate 52. A lower pressure plate 53 is fixedly connected to one end of the movable rod 51. A rubber column 56 is fixedly connected to the surface of the lower pressure plate 53. A bakelite board 54 is fixedly connected to one end of the rubber column 56. A bottom mold frame 55 is provided at the bottom end of the bakelite board 54. The bottom mold frame 55 is used to fix the product and is fixedly connected to the frame 1.

[0023] Working principle: When using this utility model, after the product with a sprue to be processed is placed in the designated position, the gripper mechanism 4 fixed on the frame 1 starts to work. The motor 46 on the guide rail seat 43 drives the driven wheel 41 to rotate, which in turn drives the belt 42 to rotate, causing the first slider 45 to slide along the guide rail seat 43. The guide rail back plate 44 moves synchronously with the first slider 45. The support cylinder 49 is fixed on the guide rail back plate 44 and drives the gripper cylinder 47 to adjust its position through the three-cylinder connecting block 48. The gripper cylinder 47 drives the clamp 410 to clamp the product to complete the gripping and transfer. Subsequently, the product is transferred to the ultrasonic mechanism 3. The track seat 33 is fixed on the frame 1 to provide a sliding track for the second slider 34. The second slider 34 slides along the track seat 33, which drives the mounting seat 35 to move. The large cylinder 31 on the cylinder mounting bracket 32 ​​pushes the mounting seat 35. The ultrasonic instrument 36 is brought close to the product, and the high-frequency vibration of the ultrasonic instrument 36 is used to pre-treat the connection between the sprue and the product. The pre-treated product is transferred to the punching mechanism 5. The punching fixing frame 58 fixes the punching cylinder 57 and drives the movable rod 51 to move down. The movable rod 51 passes through the air rod connecting plate 52 and drives the lower pressure plate 53 to move. The rubber column 56 on the surface of the lower pressure plate 53 pushes the bakelite board 54 to fit into the bottom mold frame 55 fixed on the frame 1 to complete the punching separation. The rubber column 56 is used to buffer the pressure brought by punching, making the punching action more stable. The bakelite board 54 uses its own insulation, wear resistance and certain strength to avoid scratches or damage to the product surface during punching, protecting the product's appearance and precision. The separated sprue falls into the funnel 2 on the frame 1, and the product is transported to the conveyor belt 6 to complete the sorting.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A fully automatic sprue separator, comprising a frame (1), characterized in that: An ultrasonic mechanism (3), a gripper mechanism (4), and a punching mechanism (5) are fixedly connected to the frame (1). The gripper mechanism (4) includes a guide rail seat (43), which is fixedly connected to the frame (1). A driven wheel (41) is rotatably connected to one side of the outer wall of the guide rail seat (43), and a belt (42) is sleeved on the driven wheel (41). A motor (46) is fixedly connected to one side of the outer wall of the guide rail seat (43), and a first slider (45) is slidably connected to the upper surface of the guide rail seat (43). The upper surface of the first slider (45) is fixedly connected to the guide rail back plate (44), and the upper surface of the guide rail back plate (44) is fixedly connected to the belt (42). A support cylinder (49) is fixedly connected to one side of the outer wall of the guide rail back plate (44). A three-cylinder connecting block (48) is fixedly connected to the output end of the support cylinder (49). A gripper cylinder (47) is fixedly connected to one side of the outer wall of the three-cylinder connecting block (48). A clamp (410) is fixedly connected to the output end of the gripper cylinder (47).

2. The fully automatic sprue separator according to claim 1, characterized in that: The ultrasonic mechanism (3) includes a track seat (33), which is fixedly connected to the frame (1). A second slider (34) is slidably connected to one side of the outer wall of the track seat (33), and a mounting seat (35) is fixedly connected to the upper surface of the second slider (34).

3. The fully automatic sprue separator according to claim 2, characterized in that: An ultrasonic instrument (36) is fixedly connected to the upper surface of the mounting base (35), and a cylinder mounting bracket (32) is fixedly connected to the frame (1). A large cylinder (31) is fixedly connected to the upper surface of the cylinder mounting bracket (32).

4. The fully automatic sprue separator according to claim 1, characterized in that: The punching mechanism (5) includes a punching fixing frame (58), and the punching fixing frame (58) is fixedly connected to the frame (1). A punching cylinder (57) is fixedly connected inside the punching fixing frame (58). A pneumatic rod connecting plate (52) is fixedly connected to the upper surface of the punching fixing frame (58). A movable rod (51) is sleeved on the pneumatic rod connecting plate (52). A lower pressure plate (53) is fixedly connected to one end of the movable rod (51).

5. The fully automatic sprue separator according to claim 4, characterized in that: A rubber column (56) is fixedly connected to the surface of the lower pressure plate (53). A bakelite board (54) is fixedly connected to one end of the rubber column (56). A bottom mold frame (55) is provided at the bottom end of the bakelite board (54), and the bottom mold frame (55) is fixedly connected to the frame (1).

6. The fully automatic sprue separator according to claim 1, characterized in that: A conveyor belt (6) is fixedly connected to one side of the outer wall of the frame (1).

7. The fully automatic sprue separator according to claim 1, characterized in that: A funnel (2) is fixedly connected to the frame (1).

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