A raw material plasticizing device for a water permeable membrane
Patent Information
- Application Number
- CN202521598406.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-07-29
AI Technical Summary
[0004]传统的塑化装置在原料加料时通常直接将原料加入加料斗中,然后通过原料本身重量从加料斗进入挤出机中进行混合搅拌和加热熔融,然而在实际生产中,经常需要将多种原料加入到挤出机中,在此之前需要工作人员将多种原料按一定配比分别称重,再统一加入到加料斗中,这个过程需要工作人员手动完成,操作繁琐且工作效率较低
[0020]称重器上表面与封堵板上表面齐平,使得结构更加紧凑,确保封堵板在投料斗下部开口处移动时更加平稳顺畅。
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Figure CN224781243U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of permeable membrane processing technology, and relates to a raw material plasticizing device for permeable membranes. Background Technology
[0002] Permeable membranes are membrane materials with special structures and functions, and are widely used in environmental protection, sewage treatment, civil engineering and other fields.
[0003] In the production process of permeable membranes, dry raw materials (such as polymer particles) need to be plasticized to transform them into a uniform molten state for subsequent molding and processing.
[0004] Traditional plasticizing equipment typically adds raw materials directly into the feeding hopper, and then the raw materials enter the extruder by their own weight for mixing, stirring, heating, and melting. However, in actual production, it is often necessary to add multiple raw materials to the extruder. Before this, the staff needs to weigh the multiple raw materials according to a certain ratio and then add them to the feeding hopper. This process needs to be done manually, which is cumbersome and inefficient. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a raw material plasticizing device for a permeable membrane that supports the weighing and feeding of multiple raw materials.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A raw material plasticizing device for a permeable membrane includes an extruder and a feeding hopper mounted on the extruder. The feeding hopper is characterized by a support plate with a vertically penetrating inlet in the center. Four support rods are arranged in a circular array on the upper edge of the support plate. Weighing and dispensing components are mounted on the inner sides of each of the four support rods, and are symmetrically arranged. Each weighing and dispensing component includes a feeding hopper, a moving mechanism, and a sealing plate. The feeding hopper is positioned above the support plate, with its lower opening above the feeding inlet. The feeding hopper is connected to the support rods. The moving mechanism is fixed to the lower part of the support rods. The sealing plate is connected to the moving mechanism and, driven by the moving mechanism, can close the lower opening of the feeding hopper or move it away from the lower opening. A weighing device is also embedded in the sealing plate.
[0008] The raw material plasticizing device for this permeable membrane provides stable support and a feeding channel for the weighing and feeding components through support plates and support rods. The weighing and feeding components weigh various raw materials and feed them into the feeding hoppers, improving upon the cumbersome and inefficient operation of traditional manual proportioning, weighing, and feeding. The four weighing and feeding components operate independently, flexibly handling different types and proportions of raw materials to meet diverse production needs. Specifically, the four sealing plates are first moved below the four feeding hoppers by a moving mechanism, closing the lower openings of the hoppers. The four weighing devices are then tare to zero. Then, according to the permeable membrane production process requirements, different raw materials are added to the feeding hoppers. The weighing devices weigh the materials in the corresponding feeding hoppers in real time. The raw materials are transported via an external conveying mechanism (such as a conveying pipe). The operation of the external conveying mechanism, the moving mechanism, and the weighing devices are all... The system can be uniformly controlled by an external control system. When a certain raw material reaches the required weight for the proportion, the feeding of that raw material is stopped, and the corresponding moving mechanism drives the corresponding sealing plate away from the corresponding feeding hopper, thereby opening the lower opening of the feeding hopper. The raw material in the feeding hopper is then fed into the feeding hopper below through the feed inlet. When a certain raw material reaches the upper limit of the feeding hopper's capacity but still does not reach the required weight for the proportion, the feeding of that raw material can be stopped and the corresponding sealing plate removed. After the raw material is completely fed from the feeding hopper into the feeding hopper, the processes of sealing, peeling, raw material feeding, weighing, opening and closing, and feeding are repeated until each raw material reaches the required amount for the proportion. This reduces the tediousness of manual operation by the staff, improves the efficiency of raw material feeding, and thus improves the overall production line efficiency. Finally, all the raw materials fed into the feeding hopper can enter the extruder for mixing, stirring, heating and melting to achieve the raw material plasticizing effect of the permeable membrane.
[0009] In the above-mentioned raw material plasticizing device for permeable membrane, the feeding hopper and the support rod are connected by a mounting frame. The mounting frame is fixed to the upper inner side of the support rod, and a vertical through-hole is provided on the mounting frame. The feeding hopper is installed at the mounting hole.
[0010] The design of the mounting bracket ensures the stable installation of the feeding hopper.
[0011] In the above-mentioned raw material plasticizing device for permeable membrane, the moving mechanism is a cylinder, which is fixedly connected to the support rod and the piston rod end of the cylinder is fixedly connected to one side of the sealing plate.
[0012] The moving mechanism uses a cylinder to drive the sealing plate to move horizontally. When the piston rod of the cylinder extends, the sealing plate can move to the bottom of the feeding hopper and close the lower opening of the feeding hopper, so that the raw material will not leak when it is fed into the feeding hopper. When the piston rod of the cylinder retracts, the sealing plate moves away from the feeding hopper, and the lower opening of the feeding hopper opens, so that the raw material in the feeding hopper can be fed into the feeding hopper under the action of gravity.
[0013] In the above-mentioned raw material plasticizing device for permeable membrane, the diameter of the mounting port is smaller than the outer diameter of the upper part of the feeding hopper, and the diameter of the mounting port is larger than the outer diameter of the lower part of the feeding hopper.
[0014] The structure of the mounting port allows the feeding hopper to be stably positioned on the mounting frame, preventing it from falling off.
[0015] In the above-mentioned raw material plasticizing device for permeable membrane, the sealing plate and the support plate are parallel to each other and have a gap.
[0016] The sealing plate does not contact the support plate, ensuring smooth movement of the sealing plate.
[0017] In the above-mentioned raw material plasticizing device for permeable membrane, there are gaps between the four feeding hoppers and between the four sealing plates.
[0018] The gaps between the four feeding hoppers and between the sealing plates prevent mutual interference and avoid affecting the weighing results.
[0019] In the above-mentioned raw material plasticizing device for permeable membrane, the upper surface of the weighing device is flush with the upper surface of the sealing plate.
[0020] The upper surface of the weighing device is flush with the upper surface of the sealing plate, making the structure more compact and ensuring that the sealing plate moves more smoothly and steadily when it moves at the lower opening of the feeding hopper.
[0021] In the above-mentioned raw material plasticizing device for permeable membrane, the projected area of the lower opening of the four feeding hoppers is smaller than the projected area of the feed inlet.
[0022] This design ensures that raw materials fed from the lower openings of the four feeding hoppers can smoothly enter the feeding hopper through the inlet.
[0023] Compared with existing technologies, the raw material plasticizing device of this permeable membrane weighs and feeds various raw materials into the feeding hopper through a weighing and feeding component. This improves the cumbersome operation of traditional manual proportioning, weighing and feeding, reduces manual intervention, improves work efficiency, and can flexibly cope with different types and proportions of raw material combinations to meet diverse production needs. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the raw material plasticizing device for this permeable membrane;
[0025] Figure 2 This is a front sectional view of the raw material plasticizing device for this permeable membrane;
[0026] Figure 3 This is a schematic diagram of the structure of the raw material plasticizing device for this permeable membrane with the lower opening of the feeding hopper in the open state;
[0027] Figure 4 yes Figure 3 Top view of the structure.
[0028] In the diagram, 1 is the extruder; 2 is the feeding hopper; 3 is the cylinder; 4 is the sealing plate; 5 is the mounting frame; 6 is the mounting port; 7 is the feeding hopper; 8 is the support rod; 9 is the support plate; 10 is the feed inlet; and 11 is the weighing device. Detailed Implementation
[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] It should be noted that when a component is said to be "mounted on" another component, it can be directly mounted on the other component or may be interspersed with a component. When a component is said to be "set on" another component, it can be directly set on the other component or may be interspersed with a component. When a component is said to be "fixed to" another component, it can be directly fixed to the other component or may be interspersed with a component.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.
[0032] like Figure 1 As shown in Figure 4, the raw material plasticizing device for this permeable membrane includes an extruder 1 and a feeding hopper 2 mounted on the extruder 1. A support plate 9 is mounted on the feeding hopper 2, and a feed inlet 10 is vertically opened through the middle of the support plate 9. Four support rods 8 are arranged in a circular array on the upper edge of the support plate 9. Weighing and dispensing components are mounted on the inner side of each of the four support rods 8. The four weighing and dispensing components are symmetrically arranged in the center. Each weighing and dispensing component includes a feeding hopper 7, a moving mechanism, and a sealing plate 4. The feeding hopper 7 is mounted above the support plate 9, and the lower opening of the feeding hopper 7 is located above the feed inlet 10. The feeding hopper 7 is connected to the support rods 8. The moving mechanism is fixed to the lower part of the support rods 8. The sealing plate 4 is connected to the moving mechanism, and under the drive of the moving mechanism, the sealing plate 4 can close the lower opening of the feeding hopper or move away from the lower opening of the feeding hopper. A weighing device 11 is also embedded in the sealing plate 4.
[0033] The feeding hopper 7 is connected to the support rod 8 by a mounting frame 5. The mounting frame 5 is fixed to the upper inner side of the support rod 8. The mounting frame 5 has a vertical through-hole 6, and the feeding hopper 7 is installed at the mounting hole 6.
[0034] The moving mechanism is a cylinder 3, which is fixedly connected to the support rod 8 and the piston rod end of the cylinder 3 is fixedly connected to one side of the sealing plate 4.
[0035] The diameter of the mounting port 6 is smaller than the outer diameter of the upper part of the feeding hopper 7, and the diameter of the mounting port 6 is larger than the outer diameter of the lower part of the feeding hopper 7.
[0036] The sealing plate 4 and the support plate 9 are parallel to each other and have a gap between them.
[0037] There are gaps between the four feeding hoppers 7 and between the four sealing plates 4.
[0038] The upper surface of the weighing device 11 is flush with the upper surface of the sealing plate 4.
[0039] The projected area of the lower openings of the four feeding hoppers 7 is smaller than the projected area of the feed inlet 10.
[0040] The raw material plasticizing device of this permeable membrane provides stable support and a feeding channel for the weighing and feeding components through the support plate 9, support rod 8, and mounting frame 5. The weighing and feeding components weigh various raw materials and feed them into the feeding hopper 2, improving the cumbersome and inefficient operation of traditional manual proportioning, weighing, and feeding. The four weighing and feeding components operate independently, flexibly handling different types and proportions of raw material combinations to meet diverse production needs. Specifically, the cylinder 3 moves the four sealing plates 4 below the four feeding hoppers and closes the lower openings of the hoppers, tareing the four weighing devices 11 to zero. Then, according to the permeable membrane production process requirements, different raw materials are added to the feeding hopper 7. The weighing devices 11 weigh the corresponding raw materials in the feeding hopper 7 in real time. The raw materials can be transported through an external conveying mechanism (such as a conveying pipe). The operation of the external conveying mechanism, cylinder 3, and weighing devices 11... All processes can be uniformly controlled by an external control system. When a certain raw material reaches the required weight for the proportion, the feeding of that raw material is stopped, and the corresponding cylinder 3 drives the corresponding sealing plate 4 away from the corresponding feeding hopper 7, thereby opening the lower opening of the feeding hopper 7. The raw material in the feeding hopper 7 is fed into the feeding hopper 2 below through the feed inlet 10. When a certain raw material reaches the upper limit of the feeding hopper 7 but still does not reach the required weight for the proportion, the feeding of that raw material can be stopped and the corresponding sealing plate 4 can be removed. After the raw material is completely fed from the feeding hopper 7 into the feeding hopper 2, the operations of sealing, peeling, raw material feeding, weighing, opening and closing, and feeding are repeated until each raw material reaches the required amount for the proportion. This reduces the tediousness of manual operation by the staff, improves the efficiency of raw material feeding, and thus improves the overall production efficiency of the production line. Finally, all the raw materials fed into the feeding hopper 2 can enter the extruder 1 for mixing, stirring and heating to melt, achieving the raw material plasticizing effect of the permeable membrane.
[0041] The technical features of the above-described embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0042] Those skilled in the art should recognize that the above embodiments are only...
[0043] This is used to illustrate the present utility model, and is not intended to limit the present utility model.
[0044] Within the scope of the essential spirit of this utility model, appropriate modifications to the above embodiments are permitted.
[0045] All alterations and changes fall within the scope of protection claimed by this utility model.
Claims
1. A raw material plasticizing device for a permeable membrane, comprising an extruder and a feeding hopper disposed on the extruder, characterized in that, A support plate is provided on the feeding hopper, with a vertical feed inlet running through the middle of the support plate. Four support rods are arranged in a circular array on the upper edge of the support plate, and a weighing and dispensing component is provided on the inner side of each of the four support rods. The four weighing and dispensing components are symmetrically arranged in the center. Each weighing and dispensing component includes a feeding hopper, a moving mechanism, and a sealing plate. The feeding hopper is located above the support plate, and its lower opening is located above the feed inlet. The feeding hopper is connected to the support rods. The moving mechanism is fixed to the lower part of the support rods. The sealing plate is connected to the moving mechanism, and under the drive of the moving mechanism, the sealing plate can close the lower opening of the feeding hopper or move away from the lower opening of the feeding hopper. A weighing device is also embedded in the sealing plate.
2. The raw material plasticizing device for the permeable membrane according to claim 1, characterized in that, The feeding hopper is connected to the support rod by a mounting frame, which is fixed to the upper inner side of the support rod. The mounting frame has a vertical through-hole, and the feeding hopper is installed at the mounting hole.
3. The raw material plasticizing device for the permeable membrane according to claim 2, characterized in that, The moving mechanism is a cylinder, which is fixedly connected to the support rod and the piston rod end of the cylinder is fixedly connected to one side of the sealing plate.
4. The raw material plasticizing device for the permeable membrane according to claim 3, characterized in that, The diameter of the mounting port is smaller than the outer diameter of the upper part of the feeding hopper, and the diameter of the mounting port is larger than the outer diameter of the lower part of the feeding hopper.
5. The raw material plasticizing device for the permeable membrane according to claim 4, characterized in that, The sealing plate and the support plate are parallel to each other and have a gap between them.
6. The raw material plasticizing device for the permeable membrane according to claim 5, characterized in that, There are gaps between the four feeding hoppers and gaps between the four sealing plates.
7. The raw material plasticizing device for the permeable membrane according to claim 6, characterized in that, The upper surface of the weighing device is flush with the upper surface of the sealing plate.
8. The raw material plasticizing device for the permeable membrane according to claim 7, characterized in that, The projected area of the lower openings of the four feeding hoppers is smaller than the projected area of the feed inlet.