Single-sided film coating equipment for composite color steel plate processing
Patent Information
- Application Number
- CN202521789559.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-22
AI Technical Summary
然而，对于微小颗粒或浅色污染物易被忽略，同时，人工清理不仅增加了操作人员的工作负荷，还可能因个体操作差异影响清理效果的稳定性
[0010]与现有技术相比，本实用新型具有如下有益效果：可通过增设清理机构，一方面借助清理刷与彩钢板之间的物理摩擦，去除顽固污渍和板材表面附着的颗粒状灰尘，另一方面借助风扇，通过定向气流对残留的细小粉尘进行吹除。从而确保后续覆膜工序的附着效果与平整性，进而在保证覆膜效果的同时减少工作人员的工作量。
Smart Images
Figure CN224781305U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of composite color steel plate processing, and in particular to a single-sided coating equipment for composite color steel plate processing. Background Technology
[0002] Composite color steel sheet is a thermal insulation composite maintenance board made by bonding color coated steel sheet or other face and base plate with thermal insulation core material through adhesive. During the processing, it is often necessary to use single-sided film coating equipment to coat the finished composite color steel sheet to prevent scratches or other damage to the surface during transfer, which would affect its quality.
[0003] When applying a single-sided laminating machine to color steel sheets, if dust, metal shavings, or other foreign matter from the previous process remains on the surface, it can cause problems such as localized blistering and curling of the protective film during the lamination process, affecting the product's appearance and protective performance. Therefore, operators will inspect the surface of the color steel sheets for visible dust or foreign matter before lamination. If found, workers will use clean towels or other tools to remove them, ensuring full adhesion between the sheet and the protective film. However, tiny particles or light-colored contaminants are easily overlooked. Furthermore, manual cleaning not only increases the workload of operators but may also affect the consistency of the cleaning effect due to individual differences in operation. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, one objective of this utility model is to provide a single-sided coating equipment for processing composite color steel plates. By adding a cleaning mechanism, the surface of the color steel plate can be cleaned before coating, thereby reducing the workload of workers while ensuring the coating effect.
[0006] To achieve the above objectives, the first aspect of this utility model provides a single-sided coating equipment for processing composite color steel sheets, comprising: a frame, a coating assembly, a conveying assembly, and a cleaning mechanism, wherein the coating assembly is disposed on the frame; the conveying assembly is disposed on the side wall of the frame; the cleaning mechanism includes a third support frame, two second driving members, a connecting plate, two clamping plates, a cleaning brush, a mounting plate, and multiple fans, wherein the third support frame is disposed on the frame; the two second driving members are symmetrically disposed on the third support frame, and the output shafts of the two second driving members respectively pass through the third support frame; the connecting plate is connected to the output shafts of the two second driving members; the mounting plate and the two clamping plates are respectively disposed at the bottom of the connecting plate; the cleaning brush is disposed between the two clamping plates; and the multiple fans are respectively disposed on the bottom wall of the mounting plate.
[0007] In addition, the single-sided coating equipment for processing composite color steel plates proposed above according to this utility model may also have the following additional technical features: Specifically, the coating assembly includes two first support frames, two first driving members, two connecting blocks, two first support plates, four mounting discs, two push plates, two springs, a storage column, a first support shaft, and a first driving member. The two first support frames are symmetrically arranged on the frame; the two first driving members are respectively mounted on their respective first support frames, with the output shafts of the two first driving members passing through the upper wall of their respective first support frames; the two connecting blocks are respectively installed inside their respective first support frames, and are connected to the output shafts of their respective first driving members; the two first support plates are respectively connected to the side walls of their respective first support plates; the four mounting discs are respectively mounted on the side walls of the two connecting blocks and the two first support plates; the two springs are respectively installed inside their respective mounting discs; the two push plates are respectively installed inside their respective mounting discs, and are respectively connected to the other end of their respective springs; the two ends of the first support shaft and the two ends of the storage column are respectively installed inside their respective mounting discs; the rotating shaft of the first driving member passes through one of the first support plates and is connected to the corresponding mounting disc.
[0008] Specifically, the conveying assembly includes a second support plate, a second drive component, multiple second support frames, a conveying shaft, multiple pulleys, a first belt, multiple second belts, and a second support shaft. The second support plate is mounted on a frame; the second drive component is disposed on the second support plate; the multiple second support frames are symmetrically arranged on the frame; the outer walls of the conveying shafts are pivotally connected to their respective second support frames; one of the multiple pulleys is disposed on the shaft of the second drive component, and the remaining pulleys are arranged in pairs at one end of their respective conveying shafts; the first belt is wound around the pulley at the front end of the second drive component and the pulley at one end of one of the conveying shafts; the multiple second belts are wound around the outside of their respective pulleys; and the second support shafts are pivotally connected to their respective second support frames.
[0009] Specifically, support legs are evenly spaced at the bottom of the frame.
[0010] Compared with existing technologies, this invention has the following advantages: By adding a cleaning mechanism, stubborn stains and particulate dust adhering to the surface of the steel plate are removed through physical friction between the cleaning brush and the plate. Simultaneously, a fan blows away residual fine dust using directional airflow. This ensures the adhesion and smoothness of the subsequent lamination process, thereby reducing the workload of workers while guaranteeing the lamination effect.
[0011] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0012] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a schematic diagram of a single-sided coating equipment for processing composite color steel plates according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the coating component structure of a single-sided coating equipment for processing composite color steel plates according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the conveying component structure of a single-sided coating equipment for processing composite color steel plates according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the cleaning mechanism of a single-sided coating equipment for processing composite color steel plates according to an embodiment of the present invention.
[0013] Reference numerals: 1. Frame; 2. Coating assembly; 21. First support frame; 22. First driving element; 23. Connecting block; 24. First support plate; 25. Mounting plate; 26. Push plate; 27. Spring; 28. Storage column; 29. First support shaft; 210. First driving element; 3. Conveying assembly; 31. Second support plate; 32. Second driving element; 33. Second support frame; 34. Conveying shaft; 35. Pulley; 36. First belt; 37. Second belt; 38. Second support shaft; 4. Cleaning mechanism; 41. Third support frame; 42. Second driving element; 43. Connecting plate; 44. Clamping plate; 45. Cleaning brush; 46. Mounting plate; 47. Fan; 5. Support leg. Detailed Implementation
[0014] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0015] The following describes a single-sided coating equipment for processing composite color steel plates according to an embodiment of the present invention, with reference to the accompanying drawings.
[0016] like Figures 1-4 As shown, the single-sided coating equipment for processing composite color steel plates according to this utility model embodiment includes: a frame 1, a coating component 2, a conveying component 3, and a cleaning mechanism 4.
[0017] The coating assembly 2 is mounted on the frame 1, the conveying assembly 3 is mounted on the side wall of the frame 1, and the cleaning mechanism 4 includes a third support frame 41, two second driving members 42, a connecting plate 43, two clamping plates 44, a cleaning brush 45, a mounting plate 46, and multiple fans 47. The third support frame 41 is mounted on the frame 1, the two second driving members 42 are symmetrically arranged on the third support frame 41, and the output shafts of the two second driving members 42 pass through the third support frame 41 respectively. The connecting plate 43 is connected to the output shafts of the two second driving members 42. The mounting plate 46 and the two clamping plates 44 are respectively located at the bottom of the connecting plate 43. The cleaning brush 45 is located between the two clamping plates 44, and the multiple fans 47 are respectively located on the bottom wall of the mounting plate 46.
[0018] It should be noted that both second driving elements 42 described in this embodiment are electric push rods.
[0019] Specifically, during the lamination process, workers can activate the two second driving elements 42 on the third support frame 41 using an external control device. These two driving elements 42 will then move the cleaning brush 45 via the connecting plate 43. Workers can then adjust the cleaning brush 45 to a suitable height based on the required thickness of the corrugated steel sheet to be laminated. As the corrugated steel sheet is conveyed forward by the conveying assembly 3, the cleaning brush 45 cleans stubborn stains and particulate dust adhering to its surface as it passes under the sheet. Simultaneously, workers can activate multiple fans 47 on the mounting plate 46 using an external control device. These fans 47 will then blow away fine dust particles from the corrugated steel sheet.
[0020] In one embodiment of this utility model, such as Figures 1-3 As shown, the coating assembly 2 includes two first support frames 21, two first driving elements 22, two connecting blocks 23, two first support plates 24, four mounting discs 25, two push plates 26, two springs 27, a storage column 28, a first support shaft 29, and a first driving element 210.
[0021] Two first support frames 21 are symmetrically arranged on the frame 1. Two first driving elements 22 are respectively arranged on the corresponding first support frames 21, and the output shafts of the two first driving elements 22 pass through the upper wall of the corresponding first support frame 21. Two connecting blocks 23 are respectively installed in the corresponding first support frames 21, and the two connecting blocks 23 are connected to the output shaft of the corresponding first driving element 22. Two first support plates 24 are respectively connected to the side walls of the corresponding two first support plates 24. Four mounting plates 25 are respectively arranged on the side walls of the two connecting blocks 23 and the two first support plates 24. Two springs 27 are respectively arranged in the corresponding mounting plates 25. Two push plates 26 are respectively installed in the corresponding mounting plates 25, and the two push plates 26 are respectively connected to the other end of the corresponding springs 27. The two ends of the first support shaft 29 and the two ends of the receiving column 28 are respectively installed in the corresponding mounting plates 25. The rotating shaft of the first driving element 210 passes through one of the first support plates 24 and is connected to the corresponding mounting plate 25.
[0022] The conveying assembly 3 includes a second support plate 31, a second drive member 32, multiple second support frames 33, a conveying shaft 34, multiple pulleys 35, a first belt 36, multiple second belts 37, and a second support shaft 38. The second support plate 31 is mounted on the frame 1, the second drive member 32 is mounted on the second support plate 31, the multiple second support frames 33 are symmetrically arranged on the frame 1, the outer wall of the conveying shaft 34 is pivotally connected to the corresponding second support frame 33, one of the multiple pulleys 35 is mounted on the shaft of the second drive member 32, and the remaining pulleys 35 are arranged in pairs at one end of the corresponding conveying shaft 34. The first belt 36 is wound around the pulley 35 at the front end of the second drive member 32 and the pulley 35 at one end of one of the conveying shafts 34, the multiple second belts 37 are wound around the outside of the corresponding pulleys 35, and the second support shaft 38 is pivotally connected to the corresponding second support frame 33.
[0023] It should be noted that the two first driving elements 22 described in this embodiment are both electric push rods, and the first driving element 210 and the second driving element 32 described are both drive motors.
[0024] Of the four mounting discs 25 described, the mounting disc 25 mounted on the connecting block 23 is fixedly connected, while the first support shaft 29 can rotate within two of the mounting discs 25. The other two mounting discs 25 mounted on the first support plate 24 can rotate within the first support plate 24.
[0025] Specifically, when it is necessary to cover the color steel plate with film, firstly, the staff can put the film to be covered on the outside of the first support shaft 29. Then, one end of the first support shaft 29 is installed in the mounting plate 25 with the push plate 26. At this time, the first support shaft 29 will apply a pushing force to the spring 27 through the push plate 26. At this time, the spring 27 stores and compresses, and the push plate 26 will move along the inner wall of the mounting plate 25. Then, the other end of the first support shaft 29 is installed in another mounting plate 25. At this time, the spring 27 rebounds and drives the push plate 26 to reset, thereby fixing the first support shaft 29 in the two mounting plates 25.
[0026] Next, the staff can install the hand roll for recycling the release paper on the film onto the storage column 28, and then install the storage column 28 into the two mounting trays 25 in the manner described above.
[0027] At this point, the staff can stick one end of the film paper to the color steel plate, and then turn on the first drive unit 210. The first drive unit 210 will drive the conveyor shaft 34 to rotate inside the second support frame 33 through the pulley 35 and the first belt 36. At the same time, the conveyor shaft 34 will drive multiple second belts 37 to rotate through the pulley 35 at one end. At this time, the color steel plate on the conveyor shaft 34 will be conveyed forward, and the second support shaft 38 can provide support during the forward conveying of the color steel plate.
[0028] When the color steel plate is coated with film through the first support shaft 29, the staff can activate the first drive component 210 through the control device. At this time, the first drive component 210 will drive the collection column 28 to rotate, thereby recycling the film paper used for isolation.
[0029] In one embodiment of this utility model, such as Figure 1 As shown, support legs 5 are equidistantly arranged at the bottom of the frame 1.
[0030] Understandably, the support legs 5, which are equidistantly arranged at the bottom of the rack 1, prevent the bottom of the rack 1 from directly contacting the ground, thereby preventing the rack 1 from being corroded by water or moisture on the ground.
[0031] In summary, by adding a cleaning mechanism, stubborn stains and particulate dust adhering to the surface of the corrugated steel sheet can be removed through physical friction between the cleaning brush and the sheet. Simultaneously, a fan can be used to blow away any remaining fine dust through directional airflow. This ensures the adhesion and smoothness of the subsequent lamination process, thereby reducing the workload of workers while guaranteeing the lamination effect.
[0032] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0033] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0034] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A single-sided coating equipment for processing composite color steel sheets, characterized in that, include: The frame, coating assembly, conveying assembly, and cleaning mechanism, among which, The coating assembly is mounted on the frame; The conveying assembly is mounted on the side wall of the frame; The cleaning mechanism includes a third support frame, two second driving components, a connecting plate, two clamping plates, a cleaning brush, a mounting plate, and multiple fans, wherein... The third support frame is mounted on the frame; Two second driving elements are symmetrically arranged on the third support frame, and the output shafts of the two second driving elements respectively pass through the third support frame; The connecting plate is connected to the output shafts of the two second prime movers; The mounting plate and the two clamping plates are respectively disposed at the bottom of the connecting plate; The cleaning brush is disposed between the two clamps; The plurality of the fans are respectively mounted on the bottom wall of the mounting plate.
2. The single-sided coating equipment for processing composite color steel plates according to claim 1, characterized in that, The coating assembly includes two first support frames, two first driving components, two connecting blocks, two first support plates, four mounting discs, two push plates, two springs, a storage column, a first support shaft, and a first driving component, wherein... Two first support frames are symmetrically arranged on the frame; The two first driving elements are respectively mounted on the corresponding first support frame, and the output shafts of the two first driving elements respectively pass through the upper wall of the corresponding first support frame; The two connecting blocks are respectively installed in the corresponding first support frame, and the two connecting blocks are connected to the output shaft of the corresponding first prime mover; The two first support plates are respectively connected to the side walls of the corresponding two first support plates; The four mounting plates are respectively disposed on the side walls of the two connecting blocks and the two first support plates; The two springs are respectively disposed in the corresponding mounting plates; The two push plates are respectively installed in the corresponding mounting plates, and the two push plates are respectively connected to the other end of the corresponding spring; Both ends of the first support shaft and both ends of the storage column are respectively installed in the corresponding mounting plates; The shaft of the first drive unit passes through one of the first support plates and is connected to the corresponding mounting plate.
3. The single-sided coating equipment for processing composite color steel plates according to claim 1, characterized in that, The conveying assembly includes a second support plate, a second driving component, multiple second support frames, a conveying shaft, multiple pulleys, a first belt, multiple second belts, and a second support shaft, wherein... The second support plate is mounted on the frame; The second driving component is disposed on the second support plate; Multiple second support frames are symmetrically arranged on the frame; The outer wall of the conveying shaft is pivotally connected to the corresponding second support frame; One of the plurality of pulleys is mounted on the shaft of the second drive member, and the remaining pulleys are mounted in pairs at one end of the corresponding conveyor shaft. The first belt is wound around the outside of the pulley at the front end of the second drive member and the pulley at one end of one of the conveying shafts; Multiple second belts are respectively wound around the outside of the corresponding pulleys; The second support shaft is pivotally connected to the corresponding second support frame.
4. The single-sided coating equipment for processing composite color steel plates according to claim 1, characterized in that, The bottom of the frame is provided with support legs at equal intervals.