A film pasting machine for embedded freezer panels
Patent Information
- Application Number
- CN202522276363.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0005]本实用新型针对现有技术中的不足,提供一种嵌入式冷冻箱面板用贴膜机,解决了现有嵌入式冷冻箱面板双面贴膜时,需人工翻面,效率低、成本高,且易因操作不当划伤面板或产生气泡的问题
本实用新型通过利用由驱动杆、凸杆与带有限位槽的圆筒相互配合,实现对翻转盘的间歇式翻转,将气缸的直线运动转化为翻转盘的角度回转运动,带动翻转盘进行固定角度旋转,从而实现了面板在传输过程中的精准翻转;通过翻转盘设计与取代了原有的人工翻面环节,实现双面贴膜流程,显著提升了生产节拍与整体效率;翻转盘上设置的橡胶防护垫确保了在夹持和翻转过程中对高光面板表面的柔性接触,有效降低了因人工操作不当或工具接触导致的划伤、报废风险,有效保障了产品良率。
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Figure CN224781306U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film application machines, and in particular to a film application machine for embedded freezer panels. Background Technology
[0002] In the manufacturing process of embedded freezers, their exterior panels (door panels) are mostly made of high-gloss steel plates or glass. In order to protect the surface from scratches during transportation and use, protective films need to be precisely applied to both sides. At present, the automated film application equipment commonly used in the industry can efficiently complete single-sided film application.
[0003] However, when existing laminating machines require double-sided lamination, they mainly rely on operators manually picking up, flipping, and repositioning the panel after single-sided lamination to apply the film to the other side. This manual flipping interrupts the automated production process, restricts the improvement of overall efficiency, and increases labor costs. Manual operation carries an uncontrollable risk of scratches. Operators' gloves, tools, or improper operation can easily leave fine scratches on the expensive, smooth panel surface, leading to product scrap. Furthermore, manual flipping makes it difficult to guarantee the accuracy of secondary positioning, which can easily cause secondary quality problems such as lamination skew and increased air bubbles, seriously affecting the consistency of product yield and production cycle.
[0004] Therefore, a film applicator for embedded freezer panels was designed. Utility Model Content
[0005] This utility model addresses the shortcomings of existing technologies by providing a film applicator for embedded freezer panels. It solves the problems of low efficiency, high cost, and easy damage to the panel or air bubbles caused by improper operation when applying film to both sides of the embedded freezer panel.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: An embedded freezer panel laminating machine includes a worktable, a support frame, a film-winding roller, and a mounting frame disposed on the top of the worktable, two conveyor belts mounted on the mounting frame, and two flip discs located between the two conveyor belts for clamping and flipping the panel.
[0007] Preferably, a film-applying roller is provided on the top of the support frame.
[0008] Preferably, the flipping disk is disc-shaped, and its surface has multiple slots.
[0009] Preferably, a protective pad is fixedly disposed inside the card slot, and the protective pad is made of rubber.
[0010] Preferably, the two rotating discs are symmetrically arranged on both sides of the mounting frame, and a rotating shaft is fixedly connected to the center of each rotating disc.
[0011] Preferably, a cylinder is fixedly provided at one end of the rotating shaft, and a drive rod for driving it to rotate at a fixed angle is sleeved inside the cylinder.
[0012] Preferably, a limiting groove is formed on the inner wall of the cylinder, and multiple protrusions are fixedly provided on the side wall of the drive rod.
[0013] Preferably, the limiting groove is toothed, and the protruding rod moves along the path of the limiting groove.
[0014] Preferably, an electric cylinder for driving the drive rod to move back and forth is fixedly installed at the end of the drive rod away from the cylinder, and a fixed frame is rotatably installed on the outer wall of the cylinder, the fixed frame supporting the electric cylinder.
[0015] Preferably, the two conveyor belts have the same conveying direction, and the mounting frame is fixedly provided with two symmetrical connecting frames on one side of the discharge end.
[0016] Compared with the prior art, the present invention has the following beneficial effects: This invention utilizes a drive rod, a protruding rod, and a cylinder with a limiting groove to achieve intermittent flipping of the rotating disc. The linear motion of the cylinder is converted into the angular rotation of the disc, causing it to rotate at a fixed angle, thus achieving precise flipping of the panel during transport. The rotating disc design replaces the original manual flipping process, enabling double-sided film application and significantly improving production cycle time and overall efficiency. The rubber protective pads on the rotating disc ensure flexible contact with the high-gloss panel surface during clamping and flipping, effectively reducing the risk of scratches and scrap due to improper manual operation or tool contact, thus ensuring product yield. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the structural relationship between the mounting bracket and the flip plate of this utility model; Figure 3 This is a schematic diagram showing the detailed structure of the flip plate of this utility model; Figure 4 This is a schematic diagram showing the fit between the cylinder and the drive rod structure of this utility model.
[0019] Drawing number descriptions: 1. Workbench; 11. Support frame; 2. Film wrapping roller; 3. Mounting frame; 31. Conveyor belt; 32. Connecting frame; 4. Tilting disc; 41. Protective pad; 42. Rotating shaft; 43. Cylinder; 431. Limiting groove; 44. Drive rod; 441. Protruding rod; 45. Electric cylinder; 46. Fixing frame; 5. Film application roller. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings.
[0021] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0022] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.
[0023] It is understood that the term "a" should be understood as "at least one" or "one or more," that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.
[0024] Please see Figure 1-4 An embedded freezer panel laminating machine includes a worktable 1, a support frame 11, a film winding roller 2 and a mounting frame 3 disposed on the top of the worktable 1, two conveyor belts 31 mounted on the mounting frame 3, and two flip discs 4 located between the two conveyor belts 31 for clamping and flipping the panel. The top of the support frame 11 is provided with a film-applying roller 5, and the flipping disk 4 is in the shape of a disc with multiple slots on its surface. A protective pad 41 is fixedly installed in the slot. The protective pad 41 is made of rubber. Two flipping disks 4 are symmetrically arranged on both sides of the mounting frame 3, and a rotating shaft 42 is fixedly connected to the center of the flipping disk 4. A cylinder 43 is fixedly installed at one end of the rotating shaft 42. A drive rod 44 for driving it to rotate at a fixed angle is sleeved inside the cylinder 43. A limiting groove 431 is opened on the inner wall of the cylinder 43. Multiple protrusions 441 are fixedly installed on the side wall of the drive rod 44. The limiting groove 431 is toothed, and the protrusions 441 move along the path of the limiting groove 431. An electric cylinder 45 for driving it to move back and forth is fixedly installed at the end of the drive rod 44 away from the cylinder 43. A fixed frame 46 is rotatably installed on the outer wall of the cylinder 43. The fixed frame 46 supports the electric cylinder 45. The two conveyor belts 31 have the same transmission direction. Two symmetrical connecting frames 32 are fixedly installed on one side of the mounting frame 3 at the discharge end.
[0025] After the equipment is started, the panel to be coated is carried and transported to the designated workstation by two conveyor belts 31 that move in the same direction. Subsequently, two rotating discs 4 located on both sides of the conveyor belts 31 move towards each other under the drive of electric cylinders 45, flexibly holding the panel through the slots on their disc surfaces and the rubber protective pads 41. Specifically, the electric cylinders 45 drive the drive rods 44 to move back and forth, and the protruding rods 441 on them move along the path of the toothed limiting grooves 431 on the inner wall of the cylinder 43, thereby driving the cylinder 43, the rotating shaft 42 and the rotating discs 4 to rotate at a preset fixed angle. This allows for precise rotation of the panel in mid-air, resulting in accurate rotation of the panel angle. This fixed-angle rotation ensures that the panel can be smoothly picked up from one side of the conveyor belt 31 and accurately placed onto the other side or the adjusted conveyor belt 31 for the next process. After rotation, the panel is placed back onto the conveyor belt 31, and the film-applying roller 5 completes the film-applying operation on the other side. Finally, it is output through the connecting frame 32 area, thus realizing automatic cyclic film application.
[0026] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations or modifications.
Claims
1. A film applicator for an embedded freezer panel, characterized in that, Includes a worktable (1), a support frame (11) disposed on the top of the worktable (1), a film winding roller (2) and a mounting frame (3), two conveyor belts (31) mounted on the mounting frame (3), and two flip discs (4) located between the two conveyor belts (31) for clamping and flipping the panel.
2. The film applicator for an embedded freezer panel according to claim 1, characterized in that: The top of the support frame (11) is provided with a film-applying roller (5).
3. The film applicator for an embedded freezer panel according to claim 1, characterized in that: The flipping disk (4) is in the shape of a disc, and multiple slots are provided on its surface.
4. A film applicator for an embedded freezer panel according to claim 3, characterized in that: A protective pad (41) is fixedly installed inside the card slot, and the protective pad (41) is made of rubber.
5. A film applicator for an embedded freezer panel according to claim 3 or 4, characterized in that: Two rotating discs (4) are symmetrically arranged on both sides of the mounting frame (3), and a rotating shaft (42) is fixedly connected to the center of each rotating disc (4).
6. A film applicator for an embedded freezer panel according to claim 5, characterized in that: A cylinder (43) is fixedly provided at one end of the rotating shaft (42), and a drive rod (44) for driving it to rotate at a fixed angle is sleeved inside the cylinder (43).
7. A film applicator for an embedded freezer panel according to claim 6, characterized in that: A limiting groove (431) is provided on the inner wall of the cylinder (43), and a plurality of protrusions (441) are fixedly provided on the side wall of the drive rod (44).
8. A film applicator for an embedded freezer panel according to claim 7, characterized in that: The limiting groove (431) is toothed, and the protruding rod (441) moves along the path of the limiting groove (431).
9. A film applicator for an embedded freezer panel according to claim 8, characterized in that: An electric cylinder (45) for driving the drive rod (44) to move back and forth is fixedly installed at the end away from the cylinder (43). A fixed frame (46) is rotatably installed on the outer wall of the cylinder (43), and the fixed frame (46) supports the electric cylinder (45).
10. A film applicator for an embedded freezer panel according to claim 1, characterized in that: The two conveyor belts (31) have the same transmission direction, and the mounting frame (3) is fixedly provided with two symmetrical connecting frames (32) on one side of the discharge end.