A jacketing machine

Abstract

The utility model discloses a sheath winding machine, including the rubber pipe channel, and the rubber pipe channel one end is the rubber pipe entrance, and the other end is the rubber pipe export, and is fixed in the safety protection cover through the fixed base, passive pulley, is installed in the rubber pipe channel close to the rubber pipe entrance one end, and is connected with the power motor through the belt, the sheath storehouse and the counterweight storehouse of symmetrical arrangement in the rubber pipe channel two sides, and the sheath storehouse and the counterweight storehouse are integral type structure, and are connected with passive pulley, and rotate through passive pulley drive, and the sheath storehouse is equipped with the sheath entrance with the rubber pipe export in the same side, and is equipped with sheath winding support at the sheath entrance. This sheath winding machine has the characteristics of stable and reliable structure, high operating safety, and can significantly improve the winding quality and production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of hose production equipment, and in particular to a sheath winding machine. Background Technology

[0002] In modern industrial production and daily life, hoses, cables, and other similar products are often at risk of surface damage due to external friction and collisions during transportation and use. To protect these products, plastic spiral sheaths are commonly used to provide better protection for the products inside and effectively resist external physical damage.

[0003] However, in practical applications, winding plastic spiral sheaths onto the protected products remains a major challenge. Currently, most sheathing on objects such as hoses is still done manually. Manual winding is not only time-consuming and labor-intensive, but also suffers from inconsistent quality due to variations in human operation, making it difficult to guarantee uniformity and tightness. This severely restricts production efficiency and fails to meet the requirements of large-scale industrial production for product quality stability and high efficiency. Therefore, there is an urgent need for equipment capable of efficiently and effectively winding plastic spiral sheaths to solve the numerous problems associated with existing manual winding methods. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the defects of the existing technology and provide a device that can efficiently and with high quality complete the winding of plastic spiral sheaths.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a sheath wrapping machine, comprising:

[0006] The hose channel has a hose inlet at one end and a hose outlet at the other end, and is fixed inside the safety cover by a fixing seat;

[0007] A passive pulley is installed at one end of the hose channel near the hose inlet and is connected to a power motor via a belt;

[0008] The sheath chamber and the counterweight chamber are symmetrically arranged on both sides of the hose channel. The sheath chamber and the counterweight chamber are an integral structure and are connected to the passive pulley. They are driven to rotate by the passive pulley. The sheath chamber has a sheath inlet on the same side as the hose outlet, and a sheath winding bracket is provided at the sheath inlet.

[0009] Furthermore, it also includes a drive housing, which is located below the safety protection cover, and the power motor is installed inside the drive housing.

[0010] Furthermore, the sheath chamber and the counterweight chamber are connected as a single structure by a connecting plate, and the connecting plate is fixedly connected to the passive pulley.

[0011] Furthermore, the integrated structure also includes a sleeve located between the sheath chamber and the counterweight chamber, with a hose channel running through the sleeve and supported by a bearing.

[0012] Furthermore, a traction mechanism is provided outside the safety cover near the hose outlet to pull the hose outward.

[0013] Furthermore, a clamping mechanism is provided on the outside of the safety cover near the hose inlet to clamp the hose and ensure that the hose enters the hose channel smoothly.

[0014] Furthermore, the sheath winding bracket is arranged parallel to the rubber tube and is used to straighten the sheath.

[0015] The beneficial effects of this sheath wrapping machine are:

[0016] 1. Significantly Improved Production Efficiency: Compared to traditional manual sheathing of rubber hoses, this sheathing winding machine uses a power motor to drive a passive pulley, which in turn rotates the sheathing chamber and the counterweight chamber. Simultaneously, a traction mechanism moves the rubber hose, achieving automated winding. This greatly reduces manual operation time and labor input, effectively solving the problems of time-consuming, labor-intensive, and extremely inefficient manual winding. It meets the efficiency requirements of large-scale industrial production and significantly improves the production efficiency of sheathing winding operations.

[0017] 2. Significantly Improved Wrapping Quality: Manual wrapping suffers from inconsistencies, making it difficult to guarantee uniformity and tightness. This wrapping machine, through mechanical transmission and precise coordination, ensures the sheath is wrapped evenly around the hose with a stable spacing and tightness. During the wrapping process, the control system can adjust the motor speed and traction speed to further ensure the stability of the wrapping quality, preventing inconsistent wrapping quality from affecting the protective effect and appearance of the object being protected.

[0018] 3. Ensuring operational safety: The main components of this sheath wrapping machine, such as the hose channel, sheath chamber, and counterweight chamber, are enclosed in a safety protective cover. This prevents operators from accidentally coming into contact with high-speed rotating or moving parts, effectively reducing safety hazards and ensuring the personal safety of operators. At the same time, the power motor is placed inside the drive box, which also avoids risks such as motor leakage, further improving the safety of equipment use.

[0019] 4. Stable and reliable structure: The sheath chamber and the counterweight chamber are designed as an integrated structure, and the hose channel is fixed to the safety guard. This design enhances the overall structural strength and stability of the equipment. In addition, the sheath and the hose channel are supported by bearings, which makes the sheath more stable during rotation, reduces vibration caused by structural instability, ensures the continuity and reliability of the winding work, and extends the service life of the equipment. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a top view of the sheath winding machine of this utility model;

[0022] Figure 2 This is a side view of the sheath winding machine of this utility model;

[0023] Figure 3 This is a schematic diagram of the integrated structure of the sheath compartment and the counterweight compartment of this utility model;

[0024] In the diagram: 1. Hose channel, 2. Passive pulley, 3. Power motor, 4. Sheath chamber, 5. Counterweight chamber, 6. Sheath inlet, 7. Sheath winding bracket, 8. Safety cover, 9. Drive housing, 10. Bearing, 11. Hose inlet, 12. Hose outlet, 13. Connecting plate, 14. Sleeve, 15. Fixing base. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0026] As shown in the figure, a sheath wrapping machine includes:

[0027] The hose channel 1 has a hose inlet 11 at one end and a hose outlet 12 at the other end, and is fixed inside the safety cover 8 by a fixing seat 15.

[0028] The passive pulley 2 is installed at one end of the hose channel 1 near the hose inlet 11 and is connected to the power motor 3 via a belt;

[0029] The sheath chamber 4 and the counterweight chamber 5 are symmetrically arranged on both sides of the hose channel 1. The sheath chamber 4 and the counterweight chamber 5 are connected by a connecting plate 13. A sleeve 14 is also provided between the sheath chamber 4 and the counterweight chamber 5. The sleeve 14, the sheath chamber 4, the counterweight chamber 5 and the connecting plate 13 are an integral structure. The hose channel 1 passes through the sleeve 14 and is supported by a bearing 10.

[0030] The connecting plate 13 is fixedly connected to the passive pulley 2 and rotates by the passive pulley 2. The sheath chamber 4 is provided with a sheath inlet 6 on the same side as the hose outlet 12, and a sheath winding bracket 7 is provided at the sheath inlet 6. The sheath winding bracket 7 is set parallel to the hose and is used to straighten the sheath.

[0031] It also includes a drive housing 9, which is located below the safety cover 8, and the power motor 3 is installed inside the drive housing 9.

[0032] A traction mechanism is installed outside the safety cover 8 near the hose outlet 12 to pull the hose outward. A clamping mechanism is installed outside the safety cover 8 near the hose inlet 11 to clamp the hose and make it smoothly enter the hose channel 1.

[0033] Before the winding operation begins, the hose is slowly passed through the hose inlet 11 of the hose channel 1, so that the front end of the hose is reliably connected to the traction mechanism at the hose outlet 12, ensuring a firm connection that can withstand the tension during the subsequent traction process; the rear end of the hose is stably supported in the clamping mechanism at the hose inlet 11, and the hose is appropriately clamped by the clamping mechanism to ensure that the hose does not move axially during the winding process and does not cause damage to the hose.

[0034] Next, the sheath is slowly pulled out from the sheath inlet 6 of the sheath compartment 4, so that the sheath passes around the sheath winding bracket 7 located at the sheath inlet 6, and the position of the sheath is adjusted so that it can be wound on the hose at a suitable angle and starting position.

[0035] After preparation, the power motor 3 is started. Power motor 3, when energized, transmits power to the driven pulley 2 via a belt, causing the sheath chamber 4 and the counterweight chamber 5 to rotate. Since the hose channel 1 remains stationary, the hose surface will not be damaged by friction during the rotation of the sheath chamber 4 and the counterweight chamber 5. Simultaneously, the traction mechanism begins to operate at a preset speed and rhythm, slowly pulling the hose outward axially. Manual traction can also be used here. Under the combined action of the rotation of the sheath chamber 4 and the axial movement of the hose, the sheath extending from the sheath winding bracket 7 is evenly, tightly, and continuously wound around the hose surface.

[0036] During the winding process, operators can monitor the winding status in real time, such as the winding spacing and tightness of the sheath. If any abnormality is detected, fine adjustments can be made in a timely manner through the equipment's control system. For example, the speed of the power motor can be adjusted to change the rotation speed of the hose channel, or the traction speed of the traction mechanism can be adjusted to ensure that the winding work proceeds smoothly until the hose completes the entire sheath winding process, and finally the finished hose with the sheath wound is output from the hose outlet.

[0037] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A sheath wrapping machine, characterized in that, include: The hose channel (1) has a hose inlet (11) at one end and a hose outlet (12) at the other end, and is fixed inside the safety cover (8) by a fixing seat (15); A passive pulley (2) is installed at one end of the hose channel (1) near the hose inlet (11) and is connected to the power motor (3) via a belt; The sheath chamber (4) and the counterweight chamber (5) are symmetrically arranged on both sides of the hose channel (1). The sheath chamber (4) and the counterweight chamber (5) are an integral structure and are connected to the passive pulley (2). They are driven to rotate by the passive pulley (2). The sheath chamber (4) is provided with a sheath inlet (6) on the same side as the hose outlet (12), and a sheath winding bracket (7) is provided at the sheath inlet (6).

2. The sheath winding machine according to claim 1, characterized in that: It also includes a drive housing (9), which is located below the safety cover (8), and the power motor (3) is placed inside the drive housing (9).

3. The sheath winding machine according to claim 1, characterized in that: The sheath chamber (4) and the counterweight chamber (5) are connected as a whole by a connecting plate (13), and the connecting plate (13) is fixedly connected to the passive pulley (2).

4. A sheath winding machine according to claim 3, characterized in that: The integrated structure also includes a sleeve (14) located between the sheath chamber (4) and the counterweight chamber (5), with a hose channel (1) passing through the sleeve (14) and supported by a bearing (10).

5. A sheath winding machine according to claim 1, characterized in that: A traction mechanism is provided outside the safety cover (8) near the hose outlet (12) for pulling the hose outward.

6. A sheath winding machine according to claim 1, characterized in that: A clamping mechanism is provided outside the safety cover (8) near the hose inlet (11) to clamp the hose and allow it to smoothly enter the hose channel (1).

7. A sheath winding machine according to claim 1, characterized in that: The sheath winding bracket (7) is set parallel to the rubber tube and is used to straighten the sheath.

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