Pearl wool split edge ironing mechanism

Abstract

The utility model discloses a pearl wool splices edge burning mechanism, including equipment main part, the transmission bin is seted up in equipment main part, one end of equipment main part is installed mechanical arm, and the other end is installed heating bin, and the heating plate is installed in heating bin, and the slide rail is seted up in transmission bin top, and the slide rail is adapted to heating bin, and the mechanical arm is installed in the slide rail, and one end of mechanical arm is installed the pressure plate, and the bottom of pressure plate is installed a plurality of press needle, and the transmission belt is installed at transmission bin bottom, and the mechanical arm is adapted to transmission belt, the utility model discloses through setting limit rod and guide rod etc., through the position of pearl wool's entering transmission bin being righted by the limiting of limit rod, not needing operating personnel to place pearl wool's position manually, and pearl wool is placed in transmission belt and is guided into limit rod area through guide rod, and after entering transmission bin, corresponds with pressure plate, and is burnt after being grabbed through pressure plate, and two pearl wool are spliced.

Description

Technical Field

[0001] This utility model relates to the field of pearl cotton splicing technology, specifically a pearl cotton splicing and ironing edge mechanism. Background Technology

[0002] Pearl cotton, also known as EPE pearl cotton, is a new type of environmentally friendly packaging material. It is composed of countless independent air bubbles created through the physical foaming of low-density polyethylene resin, forming a non-crosslinked closed-cell structure. This material overcomes the shortcomings of ordinary foam, such as fragility, deformation, and poor resilience. It possesses advantages such as water and moisture resistance, shock absorption, sound insulation, and heat insulation. It has strong impact resistance and excellent chemical resistance. Pearl cotton is opaque, silvery-white in appearance, and has a reflective sheen. It is elastic and can absorb and disperse external impact forces through bending, achieving a cushioning effect.

[0003] Traditionally, pearl cotton is often spliced ​​manually using glue. This splicing method is complicated, and the glue needs to be applied evenly before splicing. The precision of manual application is not high, which not only increases production costs but also reduces the production efficiency of pearl cotton splicing. Therefore, a pearl cotton splicing and edge-sealing mechanism is needed to meet people's needs. Utility Model Content

[0004] The purpose of this utility model is to provide a pearl cotton splicing and ironing mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pearl cotton splicing and ironing mechanism, comprising a main body; a conveying chamber is provided inside the main body, a robotic arm is installed at one end of the main body, and a heating chamber is installed at the other end, a heating plate is installed inside the heating chamber, a slide rail is provided at the top of the conveying chamber, the slide rail is adapted to the heating chamber, a robotic arm is installed inside the slide rail, a pressure plate is installed at one end of the robotic arm, a plurality of pressure needles are installed at the bottom of the pressure plate, a transmission belt is installed at the bottom of the conveying chamber, and the robotic arm is adapted to the transmission belt.

[0006] Preferably, a door is installed at one end of the heating chamber, and a handle is installed on the side of the door.

[0007] Preferably, a symmetrical baffle is installed at one end of the main body of the device, a placement groove is provided on the side of the baffle, and a movable cavity is provided at one end of the placement groove, the movable cavity being connected to the placement groove.

[0008] Preferably, a brake button is installed at one end of the transmission belt, and the brake button is adapted to the main body of the equipment.

[0009] Preferably, a damping arm is rotatably mounted on the side of the active cavity, with symmetrical ball bearings mounted at one end and a damping shaft mounted at the other end.

[0010] Preferably, the placement groove is adapted to the limiting rod, and the movable cavity is adapted to the damping arm.

[0011] Preferably, a limit rod is installed at one end of the damping shaft, and a guide rod is installed at one end of the limit rod.

[0012] Compared with the prior art, the beneficial effects of this utility model are: (1) By setting limit rods and guide rods, the position of the pearl cotton entering the conveyor chamber is straightened by the limit rods. The operator does not need to manually place the pearl cotton. After the pearl cotton is placed on the conveyor belt, it enters the limit rod area through the guide rods. After entering the conveyor chamber, it corresponds to the pressure plate. After being gripped by the pressure plate, the edges are ironed to join the two pieces of pearl cotton.

[0013] (2) By setting a brake button and motor, when the equipment has a problem, the machine can be stopped by pressing the brake button to ensure that the machine will not cause greater damage. The state of the mechanical arm and pressure plate can be observed through the conveyor. The door of the heating chamber can be opened to check whether the heating plate has temperature changes or shifts, thus ensuring the normal operation of the machine and improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a pearl cotton splicing and ironing mechanism proposed in this utility model; Figure 2 This is a structural diagram of the robotic arm and slide rail of the pearl cotton splicing and ironing mechanism proposed in this utility model; Figure 3 This is a structural diagram of the baffle and limiting rod of the pearl cotton splicing and ironing mechanism proposed in this utility model; Figure 4 This is a cross-sectional structural diagram of the movable cavity and ball bearings of the pearl cotton splicing and ironing mechanism proposed in this utility model.

[0015] In the diagram: 1. Main body of the equipment; 2. Heating chamber; 3. Conveying chamber; 4. Slide rail; 5. Robotic arm; 6. Pressure plate; 7. Pressure needle; 8. Heating plate; 9. Chamber door; 10. Handle; 11. Baffle; 12. Placement slot; 13. Damping shaft; 14. Limiting rod; 15. Guide rod; 16. Transmission belt; 17. Brake button; 18. Movable chamber; 19. Damping arm; 20. Ball bearing; 21. Motor. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1: Please refer to Figure 1-4This utility model provides a technical solution: a pearl cotton splicing and ironing mechanism, including a main body 1; to solve the problems of complex workflow and low production efficiency of traditional manual pearl cotton splicing, a conveyor chamber 3 is provided inside the main body 1, a motor 21 is installed at one end of the main body 1, and a heating chamber 2 is installed at the other end. A heating plate 8 is installed inside the heating chamber 2. A slide rail 4 is provided on the top of the conveyor chamber 3, and the slide rail 4 is adapted to the heating chamber 2. A robotic arm 5 is installed inside the slide rail 4, a pressure plate 6 is installed at one end of the robotic arm 5, and several pressure needles 7 are installed at the bottom of the pressure plate 6. A transmission belt 16 is installed at the bottom of the conveyor chamber 3, and the robotic arm 5 is adapted to the transmission belt 16. The heating chamber 2 is equipped with a door 9 at one end, and a handle 10 is installed on the side of the door 9. Symmetrical baffles 11 are installed at one end of the main body 1. A placement groove 12 is opened on the side of the baffle 11, and a movable cavity 18 is opened at one end of the placement groove 12, which is connected to the placement groove 12. A brake button 17 is installed at one end of the transmission belt 16, and the brake button 17 is compatible with the main body 1. When performing the pearl cotton ironing and splicing, the limiting rod 14 is first taken out from the placement groove 12 from the position of the baffle 11. Under the action of the damping shaft 13, the limiting rod 14 is placed parallel to the transmission belt 16, maintaining a certain gap with the transmission belt 16. The spacing of the positioning rods 14 is adjusted to match the pearl cotton to be spliced. Then, the motor 21 is started to drive the transmission belt 16 to begin transmission. The pearl cotton is placed on the transmission belt 16 and slides into the conveyor chamber 3. When it is transported to the pressure plate 6, the main body 1 controls the robotic arm 5 to stretch and press down, so that the pressure needle 7 is inserted into the pearl cotton, lifting the pearl cotton and transporting it through the slide rail 4 to the heating plate 8 in the heating chamber 2. One side of the pearl cotton is heated. After heating for a few seconds to melt the pearl cotton to a certain extent, the robotic arm 5 is controlled to retract and drive the pearl cotton to slide back to the initial position through the slide rail 4. The heated side of the pearl cotton is then placed with the pearl cotton to be spliced ​​below. The cotton is spliced ​​together so that the two sides are bonded together, completing the splicing of multiple pearl cotton pieces. After splicing, it is transported to the other side for collection via conveyor belt 16. During the splicing process, equipment failures may occur. At this time, the brake button 17 can be pressed to stop the machine. The door 9 can be opened through handle 10 to check the inside of the heating chamber 2, and the position and temperature of the heating plate 8 can be adjusted. The position of the conveyor 3 can be used to observe whether the robotic arm 5 is misaligned or has a circuit fault. A comprehensive inspection of the equipment is carried out to ensure that the machine does not malfunction when splicing pearl cotton edges. Compared with the manual splicing of pearl cotton, the mechanical splicing of pearl cotton improves production efficiency.

[0018] The working principle is as follows: When it is necessary to heat and assemble pearl cotton, the limiting rod 14 is taken out from the placement groove 12 from the position of the baffle 11. Under the action of the damping shaft 13, the limiting rod 14 is placed parallel to the transmission belt 16, maintaining a certain gap with the transmission belt 16. The distance between the two limiting rods 14 is adjusted to match the pearl cotton to be assembled. Then, the motor 21 is started to drive the transmission belt 16 to start transmission. The pearl cotton is placed on the transmission belt 16 and slides along the guide rod 15 into the conveyor chamber 3. The position of the pearl cotton is adjusted by the limiting of the guide rod 15 so that the pearl cotton is straightened and enters the conveyor chamber 3. When it is transported to the pressure plate 6, the main body of the equipment 1 controls the mechanical arm 5 to stretch and press down, so that the pressure needle 7 is inserted into the pearl cotton, lifting the pearl cotton. It is then transported by the slide rail 4 and placed on the heating plate 8 in the heating chamber 2, facing one side of the pearl cotton. The process involves edge heating. After a few seconds of heating to melt the pearl cotton, the robotic arm 5 retracts and slides the pearl cotton along the slide rail 4 back to its initial position. The heated side of the pearl cotton is then joined with the pearl cotton below, ensuring they are pressed together. This process is repeated for multiple pearl cotton pieces. After joining, the pieces are transported to the other side via the conveyor belt 16. During the pearl cotton joining process, equipment malfunctions may occur. In such cases, the brake button 17 can be pressed to stop the machine. The inside of the heating chamber 2 can be inspected by opening the door 9 through the handle 10. The position and temperature of the heating plate 8 can be adjusted. The position of the robotic arm 5 can be checked through the conveyor chamber 3 to ensure it is not misaligned or has a wiring fault. A comprehensive inspection of the equipment is conducted to ensure that the machine does not malfunction during the pearl cotton edge heating and joining process. Compared to manual joining, mechanical joining improves production efficiency.

[0019] Example 2: As Figure 3 As shown, a damping arm 19 is rotatably mounted on the side of the movable cavity 18. Symmetrical balls 20 are mounted on one end of the damping arm 19, and a damping shaft 13 is mounted on the other end. The placement groove 12 is adapted to the limiting rod 14. The movable cavity 18 is adapted to the damping arm 19. A limiting rod 14 is mounted on one end of the damping shaft 13, and a guide rod 15 is mounted on one end of the limiting rod 14. When the limiting rod 14 is removed from the placement groove 12 from the position of the baffle 11, the damping arm 19 and the balls 20 in the movable cavity 18 are combined with the damping shaft 13. To prevent the limiting rod 14 from falling, place the limiting rod 14 parallel to the transmission belt 16, maintaining a certain gap between them. Adjust the distance between the two limiting rods 14 to match the pearl cotton to be assembled. Then start the motor 21 to drive the transmission belt 16 to begin transmission. Place the pearl cotton on the transmission belt 16, and the pearl cotton slides along the guide rod 15 into the conveyor chamber 3. Adjust the position of the pearl cotton by limiting it with the guide rod 15, so that the pearl cotton is straightened and enters the conveyor chamber 3. The remaining features are the same as in Embodiment 1.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pearl cotton splicing and ironing mechanism, comprising a main body (1); characterized in that: The main body (1) of the equipment has a conveying chamber (3) inside. A motor (21) is installed at one end of the main body (1) and a heating chamber (2) is installed at the other end. A heating plate (8) is installed inside the heating chamber (2). A slide rail (4) is provided on the top of the conveying chamber (3). The slide rail (4) is adapted to the heating chamber (2). A robotic arm (5) is installed inside the slide rail (4). A pressure plate (6) is installed at one end of the robotic arm (5). Several pressure needles (7) are installed at the bottom of the pressure plate (6). A transmission belt (16) is installed at the bottom of the conveying chamber (3). The robotic arm (5) is adapted to the transmission belt (16).

2. The pearl cotton splicing and ironing mechanism according to claim 1, characterized in that: The heating chamber (2) is equipped with a door (9) at one end, and a handle (10) is installed on the side of the door (9).

3. The pearl cotton splicing and ironing mechanism according to claim 1, characterized in that: The main body (1) of the equipment is equipped with a symmetrical baffle (11) at one end. The side of the baffle (11) is provided with a placement groove (12). One end of the placement groove (12) is provided with a movable cavity (18). The movable cavity (18) is connected to the placement groove (12).

4. The pearl cotton splicing and ironing mechanism according to claim 1, characterized in that: A brake button (17) is installed at one end of the transmission belt (16), and the brake button (17) is adapted to the main body of the equipment (1).

5. The pearl cotton splicing and ironing mechanism according to claim 3, characterized in that: A damping arm (19) is rotatably mounted on the side of the active cavity (18). One end of the damping arm (19) is equipped with symmetrical ball bearings (20), and the other end is equipped with a damping shaft (13).

6. The pearl cotton splicing and ironing mechanism according to claim 5, characterized in that: The placement slot (12) is adapted to the limiting rod (14), and the movable cavity (18) is adapted to the damping arm (19).

7. The pearl cotton splicing and ironing mechanism according to claim 5, characterized in that: A limit rod (14) is installed at one end of the damping shaft (13), and a guide rod (15) is installed at one end of the limit rod (14).

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