An automatic docking and fastening device for corrugated pipe interfaces

Abstract

The utility model discloses a corrugated pipe interface automatic butt joint fastener, including slide rail assembly, draw together clamp and drive assembly, drive assembly fixed setting in slide rail assembly one end, draw together clamp includes fixed clamp, movable clamp and ring, ring sets up in fixed clamp and movable clamp's end, fixed clamp is fixed with setting on slide rail assembly through ring, fixed clamp is located drive assembly one end, movable clamp is fixed with setting in the other end of slide rail assembly through ring, and moves with slide rail assembly together. The utility model discloses through setting slide rail assembly and draw together clamp and will be accurate butt joint to two corrugated pipes, through setting drive assembly and guaranteeing that both sides motor can drive two racks simultaneously, make two racks keep synchronous movement, and the use of motor can reduce the input of manpower, reduce the construction intensity of worker.

Description

Technical Field

[0001] This utility model belongs to the field of building construction technology, and specifically relates to an automatic docking and fastening device for corrugated pipe interfaces. Background Technology

[0002] Corrugated pipes are widely used in municipal drainage, water conservancy projects, industrial transportation, and building water supply and drainage due to their advantages such as good flexibility, corrosion resistance, high compressive strength, and convenient installation. During the laying of corrugated pipes, the connection and tightening of pipe joints are crucial to ensuring the sealing and structural stability of the entire pipeline system, directly affecting the service life and operational safety of the pipeline. Currently, the main connection methods for corrugated pipes include socket connections, flange connections, and heat fusion connections, with socket connections being the most commonly used due to their relative simplicity. However, the connection and tightening of existing socket connections largely rely on manual operation, which is inefficient, labor-intensive, and limited by the construction environment, resulting in inconsistent tightening quality and difficulty in guaranteeing sealing performance. Summary of the Invention

[0003] The purpose of this utility model is to provide an automatic docking and fastening device for corrugated pipe interfaces. It relies on mechanical devices for docking, which has high docking accuracy, strong applicability, and convenient operation. It can reduce the intensity of manual labor and at the same time ensure the docking quality of corrugated pipe interfaces.

[0004] To achieve the above objectives, this utility model is implemented through the following solution: An automatic docking and fastening device for corrugated pipe interfaces includes a slide rail assembly, a tie clamp, and a drive assembly. The drive assembly is fixedly mounted at one end of the slide rail assembly. The tie clamp includes a fixed clamp, a movable clamp, and a ring sleeve. The ring sleeve is disposed at the ends of the fixed clamp and the movable clamp. The fixed clamp is fixedly mounted on the slide rail assembly via the ring sleeve and is located at one end of the drive assembly. The movable clamp is fixedly mounted at the other end of the slide rail assembly via the ring sleeve and moves together with the slide rail assembly.

[0005] Furthermore, the slide rail assemblies are arranged in pairs, and the pairs of slide rail assemblies are connected by a tie clamp. The slide rail assembly includes a rack and a slide groove. The slide groove is fixedly arranged on the rack and located at the end away from the drive assembly. The movable clamp is arranged in the slide groove by a ring sleeve.

[0006] Furthermore, the drive assembly includes a base, a motor, a power supply, and a drive gear. The base is fixedly mounted on the side of the rack, the motor and the power supply are mounted on the base, the drive gear is mounted on the output shaft of the motor and meshes with the rack, and the power supply is connected to the motor.

[0007] Furthermore, the drive components are arranged in pairs, and the motors are equipped with synchronous drivers and wireless receivers to ensure that the motors of the two drive components operate in unison.

[0008] Furthermore, the inner side of the ring sleeve is provided with a locking tooth, and both the fixed clamp and the movable clamp include an upper clamp unit and a lower clamp unit. The upper clamp unit and the lower clamp unit are fixedly connected to the ring sleeve to clamp and fix the corrugated pipe.

[0009] Furthermore, the dimensions of the tie clamp are matched with the diameter of the corrugated pipe.

[0010] Furthermore, the power source is a storage battery module.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention precisely connects two corrugated pipes using a slide rail assembly and a tie clamp, ensuring clear force distribution, a simple structure, lightweight flexibility, and cost-effectiveness. Different clamps can be selected based on the pipe diameter to accommodate corrugated pipe connections of various diameters. A drive assembly ensures that the motors on both sides can simultaneously drive two racks, maintaining synchronized movement. The use of motors reduces manpower and lowers worker fatigue. The motors are equipped with wireless receivers and synchronous drivers, ensuring simultaneous drive of the racks by both sides, further reducing manpower and worker fatigue. The mobile battery pack uses a rechargeable battery module, providing a stable power supply to the drive motors. Especially in municipal engineering construction, this device is convenient to install, easy to operate, low in construction cost, and minimally affected by environmental factors. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of an automatic docking and fastening device for corrugated pipe interfaces according to this utility model; Figure 2 This is a schematic elevation view of the slide rail assembly of an automatic docking and fastening device for corrugated pipe interfaces according to this utility model; Figure 3 This is a schematic diagram of the working of the tie clamp of the automatic docking and fastening device for corrugated pipe interfaces according to this utility model; Figure 4 This is a schematic diagram of the specifications of the tie clamp of an automatic docking and fastening device for corrugated pipe interfaces according to this utility model.

[0013] Reference numerals: 1. Slide rail assembly; 101. Rack; 102. Slide groove; 2. Tie clamp; 201. Fixed clamp; 202. Movable clamp; 203. Ring; 3. Drive assembly; 301. Base; 302. Motor; 303. Power supply; 304. Drive gear. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0015] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0016] Specific implementation examples are given below.

[0017] Please see Figures 1-4 This utility model provides an automatic docking and fastening device for corrugated pipe interfaces, including a slide rail assembly 1, a tie clamp 2 and a drive assembly 3. The slide rail assemblies 1 are arranged in pairs and connected by the tie clamp 2. The slide rail assembly 1 includes a rack 101 and a groove 102. The groove 102 is fixedly arranged at one end of the rack 101 and its length does not exceed one-third of the length of the rack 101. The drive assembly 3 is fixedly arranged at the other end of the slide rail assembly 1.

[0018] The tie clamp 2 includes a fixed clamp 201, a movable clamp 202, and a ring 203. Both the fixed clamp 201 and the movable clamp 202 are symmetrically equipped with upper and lower clamp units, which are fixedly connected to the ring 203 to clamp and fix the corrugated pipe. The ring 203 is located at the ends of the fixed clamp 201 and the movable clamp 202, and is mounted on a slide groove 102, moving on a rack via the slide groove 102. To prevent the ring 203 from deviating from the running path on the rack, the inner side of the ring 203 is provided with a locking tooth to prevent the ring 203 from dislodging when it moves on the slide groove 102. The movable clamp 202 is fixedly mounted on the slide groove 102 through the ring 203 and moves together with the rack 101. The fixed clamp 201 is fixedly mounted on the rack 101 and is located at the same end as the drive assembly 3. The size and specifications of the fixed clamp 201 and the movable clamp 202 are matched with the diameter of the corrugated pipe.

[0019] In a preferred embodiment, the ring 203 has a pre-drilled mounting hole. Different diameter tie clamps are installed in the mounting hole according to the diameter of the corrugated pipe. Since there are many pipe joints in a project, pins and pin plates are used to fix the tie clamp 2 when it is installed. This makes it easy to remove the tie clamp 2 after the pipe joint is connected. The tie clamp 2 can be installed at any position on the pipe to facilitate convenient and accurate connection of the two pipe joints.

[0020] The drive components 3 are arranged in pairs and symmetrically on the two slide rail components 1. Each drive component 3 includes a base 301, a motor 302, a power supply 303, and a drive gear 304. The base 301 is fixedly mounted on the side of one end of the rack 101. The motor 302 and the power supply 303 are fixedly mounted on the base 301. The power supply 303 is connected to the motor 302 and uses a rechargeable battery module. The battery can be charged and replaced. A socket is reserved at the end of the power supply 303. The plug on the motor 302 connects to the reserved socket on the power supply 303 to provide power to the motor 302. A synchronous driver and a wireless receiver are installed on the motor 302. The wireless receiver receives operation commands via wireless signals and adjusts the working status of the motor 302 in a timely manner. The synchronous driver ensures that the two motors 302 work simultaneously through system commands to avoid frequency differences. The drive gear 304 is mounted on the rack 101 and meshes with the rack 101. The drive gear 304 is connected to the output shaft of the motor 302. The motor 302 drives the drive gear 304 to rotate, providing power for the movement of the rack 101. A protective cover is provided on the outside of the gear 304 to prevent the gear 304 from being damaged during rotation.

[0021] The construction steps of this utility model are as follows: Step 1: According to the location of the corrugated pipe interface, move the device to the interface position. First, install the fixed clamp 201 and the movable clamp 202 on the pipes at both ends of the interface, and use pins and pin plates to install the fixed clamp 201 and the movable clamp 202 on the ring 203. Fix the fixed clamp 201 firmly to the rack 101, and install the movable clamp 202 on the slide groove 102. Then, adjust the rack 101 according to the direction of the pipe. After adjustment, fix the fixed clamp 201 and the movable clamp 202 firmly to the pipes on both sides of the interface. Step 2: Check whether the pins and pin plates at each of the mounting holes of the 203 ring are securely connected; Step 3: Install the power supply 303 on the base 301 into place, then connect the plug on the motor 302 to the reserved socket on the power supply 303, turn on the power supply 303, and observe whether the signal indicator lights on the motor 302 are normal. Step 4: After confirming that the signal indicator lights are working properly, issue a working command to motor 302 and check whether the forward, reverse, and stop commands of motor 302 are normal. If there are no problems, prepare to connect the pipe interface. Step 5: Use the operator to send a command to the motor 302. The motor 302 drives the drive gear 304 to rotate, causing the rack 101 to move. The movement of the rack 101 causes the ring 203 in the slide groove 102 to move, so that the pipes on both sides of the pipe interface are gradually connected. According to the installation requirements, when you hear a "click" sound, it means that the pipe interface is connected in place. After the connection is completed, send a stop command to the motor. Then remove the pins and pins at the mounting holes of the ring 203 on the fixed clamp 201 and the movable clamp 202. Move the device to the next interface and repeat this work.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automatic docking and fastening device for corrugated pipe joints, characterized in that: The device includes a slide rail assembly (1), a tie clamp (2), and a drive assembly (3). The drive assembly (3) is fixedly disposed at one end of the slide rail assembly (1). The tie clamp (2) includes a fixed clamp (201), a movable clamp (202), and a ring (203). The ring (203) is disposed at the ends of the fixed clamp (201) and the movable clamp (202). The fixed clamp (201) is fixedly disposed on the slide rail assembly (1) through the ring (203). The fixed clamp (201) is located at one end of the drive assembly (3). The movable clamp (202) is fixedly disposed at the other end of the slide rail assembly (1) through the ring (203) and moves together with the slide rail assembly (1).

2. The automatic docking and fastening device for corrugated pipe interfaces according to claim 1, characterized in that: The slide rail assemblies (1) are arranged in pairs and connected by a tie clamp (2). The slide rail assembly (1) includes a rack (101) and a groove (102). The groove (102) is fixedly arranged on the rack (101) and located at the end away from the drive assembly (3). The movable clamp (202) is arranged in the groove (102) by a ring (203).

3. The automatic docking and fastening device for corrugated pipe interfaces according to claim 2, characterized in that: The drive assembly (3) includes a base (301), a motor (302), a power supply (303), and a drive gear (304). The base (301) is fixedly mounted on the side of the rack (101). The motor (302) and the power supply (303) are mounted on the base (301). The drive gear (304) is mounted on the output shaft of the motor (302) and meshes with the rack (101). The power supply (303) is connected to the motor (302).

4. The automatic docking and fastening device for corrugated pipe interfaces according to claim 3, characterized in that: The drive components (3) are arranged in pairs, and the motors (302) are equipped with synchronous drivers and wireless receivers to ensure that the motors (302) of the two drive components (3) operate in unison.

5. The automatic docking and fastening device for corrugated pipe interfaces according to claim 2, characterized in that: The inner side of the ring sleeve (203) is provided with a locking tooth. The fixed clamp (201) and the movable clamp (202) both include an upper clamp unit and a lower clamp unit. The upper clamp unit and the lower clamp unit are fixedly connected to the ring sleeve (203) to clamp and fix the corrugated pipe.

6. The automatic docking and fastening device for corrugated pipe interfaces according to claim 1, characterized in that: The dimensions of the tie clamp (2) are matched with the diameter of the corrugated pipe.

7. The automatic docking and fastening device for corrugated pipe interfaces according to claim 3, characterized in that: The power source (303) is a storage battery module.

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