Aircraft tire tread winding machine rolling device
Patent Information
- Application Number
- CN202521908481.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-05
AI Technical Summary
现有技术中,专利申请号为201610684222.9的实用新型专利公开了一种胎面缠绕机的滚压机构,其主要是由压辊组成,其在对胎面滚压时,首先将缠绕有橡胶条的胎体固定,之后通过压辊对橡胶条滚压,使橡胶条与胎体之间贴合的更加紧密,同时去除橡胶条与胎体之间胶层中的气泡即可;然而其在使用过程中存在如下问题,其仅仅通过滚压的方式去除胶层的气泡,对气泡的去除效果不好,使用不方便,实用性差
[0011]与现有技术相比本实用新型的有益效果为:通过滚压和抽真空的双重方式促进胎体表面胶层中气泡的排出,排出气泡的效果更好,使用方便,可靠性和实用性高。
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Figure CN224781397U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of tire production, and in particular to a rolling device for an aircraft tire tread winding machine. Background Technology
[0002] In the production process of aircraft tires, in order to improve the strength of aircraft tires, a layer of rubber strip containing reinforcing fibers or steel wires is usually wound onto the tread layer. When winding the rubber strip onto the tread, an adhesive is first applied to the tread, and then the rubber strip is wound around the tread, so that the rubber strip is fixed to the tread by the adhesive. Then, the rubber strip on the tread is squeezed by a rolling device to squeeze out the air bubbles in the rubber layer between the rubber strip and the tread, ensuring that the rubber strip can be tightly attached to the tire body, thereby improving the bonding strength between the tread and the rubber strip. In the prior art, utility model patent with patent application number 201610684222.9 discloses a rolling mechanism for a tire tread winding machine, which is mainly composed of pressure rollers. When rolling the tire tread, the tire body with rubber strips wrapped around it is first fixed, and then the rubber strips are rolled by the pressure rollers to make the rubber strips adhere more tightly to the tire body, while removing air bubbles in the rubber layer between the rubber strips and the tire body. However, it has the following problems in use: it only removes air bubbles in the rubber layer by rolling, which is not very effective in removing air bubbles, is inconvenient to use, and has poor practicality. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a rolling device for an aviation tire tread winding machine that promotes the removal of air bubbles in the rubber layer on the tire surface through a dual method of rolling and vacuuming, resulting in better air bubble removal, ease of use, and high reliability and practicality.
[0004] This utility model discloses a rolling device for an aircraft tire tread winding machine, comprising a base plate, a fixing mechanism, a vacuum mechanism, and a rolling mechanism. The fixing mechanism is mounted on the base plate and is used to fix the tire body. The vacuum mechanism is mounted on the base plate and has a vacuuming function. The rolling mechanism has a rolling function. First, the tire body with rubber strips wound around it is fixed by the fixing mechanism. Then, the tire body is placed in a negative pressure environment to promote the escape of air bubbles in the rubber layer on the surface of the tire body. At the same time, the rolling mechanism rolls the rubber strips on the surface of the tire body, making the rubber strips adhere more tightly to the tire body. It promotes the expulsion of air bubbles in the rubber layer on the surface of the tire body through the dual methods of rolling and vacuuming, resulting in better air bubble removal. It is convenient to use and has high reliability and practicality.
[0005] Preferably, the vacuum mechanism includes a support, a housing, a vacuum pump, and a sealing mechanism. The support is fixedly mounted on a base plate, and the housing is fixedly mounted on the upper end of the support. A chamber is provided inside the housing, and the right end of the housing is set as an opening. The vacuum pump is mounted on the housing, and the input end of the vacuum pump is connected to the chamber of the housing. The sealing mechanism is used to seal the opening at the right end of the housing. When rolling the tire carcass, the tire carcass is placed in the housing, and the opening at the right end of the housing is sealed by the sealing mechanism. Then, the vacuum pump is turned on, so that the chamber of the housing is in a negative pressure state, so that the tire carcass is in a negative pressure environment, which promotes the escape of air bubbles in the rubber layer on the surface of the tire carcass. At the same time, the rolling mechanism rolls the surface of the tire carcass.
[0006] Preferably, the sealing mechanism includes a sealing plate and a moving mechanism. A sealing gasket is provided at the left end of the sealing plate. The sealing plate is located at the right end of the box. The sealing plate is mounted on the moving mechanism, which is used to move the sealing plate left and right. When sealing the right end of the box, the moving mechanism is opened, causing the sealing plate to move to the left. During the leftward movement, the sealing plate contacts the right end of the box, thereby sealing the chamber of the box and facilitating the sealing of the box.
[0007] Preferably, the moving mechanism includes a support, a hydraulic cylinder, a fixed plate, a push rod, and a sliding rod. The support is fixedly mounted on the base plate, the hydraulic cylinder is fixedly mounted on the support, the fixed plate is mounted on the support, and the power output end of the hydraulic cylinder is provided with a push rod. Both the push rod and the sliding rod are slidably mounted on the fixed plate. The sealing plate is fixedly mounted on the left end of the push rod and the sliding rod. When the sealing plate is moved left or right, the hydraulic cylinder is opened, and the hydraulic cylinder moves the sealing plate in the left and right directions through the push rod, thus facilitating the left and right movement of the sealing plate.
[0008] Preferably, the fixing mechanism includes a mounting frame, an indexing plate, a support shaft, a support, and a wheel rim. The indexing plate is fixedly mounted on the mounting frame, the support shaft is mounted on the rotating end of the right side of the indexing plate, the support shaft is rotatably mounted on the housing and the support, the support is fixedly mounted on the mounting frame, and the wheel rim is fixedly mounted on the right end of the support shaft. The wheel rim is located inside the cavity of the tire body. When fixing the tire body, the tire body is mounted on the wheel rim and fixed so that the tire body is located inside the cavity of the housing, which facilitates the fixing of the tire body.
[0009] Preferably, the rolling mechanism includes a servo cylinder A, a moving rod, a mounting frame, and a pressure roller. The servo cylinder A is fixedly mounted on the upper end of the bracket, the moving rod is slidably mounted on the housing, the power output end of the servo cylinder A is connected to the moving rod, the mounting frame is fixedly mounted on the front end of the moving rod, and the pressure roller is rotatably mounted on the mounting frame, located inside the housing. After the tire body is fixed by the rim, the servo cylinder A is opened, driving the moving rod, the mounting frame, and the pressure roller to move forward, so that the pressure roller contacts the rubber strip on the surface of the tire body. Pressure is applied to the rubber strip on the surface of the tire body by the pressure roller, and at the same time, the indexing plate causes the support shaft to drive the rim and the tire body to rotate. During the rotation, the tire body is rolled by the pressure roller on the rubber strip on the surface of the tire body, which improves the adhesion between the rubber strip and the tire body.
[0010] Preferably, it also includes a servo cylinder B, a lifting rod, and a scraper. The power end of the servo cylinder B is equipped with a lifting rod, which is slidably mounted on the bracket and the housing. The scraper is mounted on the upper end of the lifting rod and is located below the pressure roller. When the pressure roller rolls the rubber strip on the surface of the tire body, the escaping rubber layer may sometimes adhere to the surface of the pressure roller. When cleaning the surface of the pressure roller, the servo cylinder B is turned on, and the servo cylinder B raises the scraper through the lifting rod, thereby making the scraper contact the surface of the pressure roller. When the tire body rotates, the tire body drives the pressure roller to rotate, and the scraper scrapes off the rubber layer on the surface of the rotating pressure roller, which facilitates the cleaning of the scraper.
[0011] Compared with the prior art, the advantages of this utility model are: by using a dual method of rolling and vacuuming, the air bubbles in the rubber layer on the surface of the tire carcass are promoted to be expelled, the effect of expelling air bubbles is better, it is convenient to use, and has high reliability and practicality. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the first isometric structure of this utility model; Figure 2 This is a schematic diagram of the second isometric structure of this utility model; Figure 3 This is a cross-sectional structural diagram of the vacuum mechanism; Figure 4 This is a structural diagram of the fixed mechanism; Figure 5 This is a schematic diagram of the sealing mechanism.
[0013] The following are labels in the attached diagram: 1. Base plate; 2. Bracket; 3. Housing; 4. Vacuum pump; 5. Sealing plate; 6. Support; 7. Hydraulic cylinder; 8. Fixing plate; 9. Push rod; 10. Sliding rod; 11. Mounting frame; 12. Indexing plate; 13. Support shaft; 14. Support; 15. Rim; 16. Servo electric cylinder A; 17. Moving rod; 18. Mounting frame; 19. Pressure roller; 20. Servo electric cylinder B; 21. Lifting rod; 22. Scraper; 23. Tire body. Detailed Implementation
[0014] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1
[0015] like Figures 1 to 5 The rolling device of this utility model for an aircraft tire tread winding machine includes a base plate 1, a fixing mechanism, a vacuum mechanism, and a rolling mechanism. The fixing mechanism is installed on the base plate 1 and is used to fix the tire body 23. The vacuum mechanism is installed on the base plate 1 and has a vacuuming function. The rolling mechanism has a rolling function. First, the tire body 23 with rubber strips wound on it is fixed by the fixing mechanism. Then, the tire body 23 is placed in a negative pressure environment to promote the escape of air bubbles in the rubber layer on the surface of the tire body 23. At the same time, the rolling mechanism rolls the rubber strips on the surface of the tire body 23, making the rubber strips adhere more tightly to the tire body 23. It promotes the expulsion of air bubbles in the rubber layer on the surface of the tire body 23 through the dual methods of rolling and vacuuming, resulting in better air bubble removal effect. It is convenient to use and has high reliability and practicality.
[0016] like Figure 1 and Figure 3 The vacuum mechanism includes a support 2, a housing 3, a vacuum pump 4, and a sealing mechanism. The support 2 is fixedly installed on the base plate 1, and the housing 3 is fixedly installed on the upper end of the support 2. The housing 3 has a chamber inside, and the right end of the housing 3 is set as an opening. The vacuum pump 4 is installed on the housing 3, and the input end of the vacuum pump 4 is connected to the chamber of the housing 3. The sealing mechanism is used to seal the opening at the right end of the housing 3. When the tire body 23 is rolled, the tire body 23 is placed in the housing 3, and the opening at the right end of the housing 3 is sealed by the sealing mechanism. Then, the vacuum pump 4 is turned on, so that the chamber of the housing 3 is in a negative pressure state, so that the tire body 23 is in a negative pressure environment, which promotes the escape of air bubbles in the rubber layer on the surface of the tire body 23. At the same time, the rolling mechanism rolls the surface of the tire body 23.
[0017] like Figure 1 The sealing mechanism includes a sealing plate 5 and a moving mechanism. A sealing gasket is provided at the left end of the sealing plate 5. The sealing plate 5 is located at the right end of the housing 3. The sealing plate 5 is mounted on the moving mechanism, which is used to move the sealing plate 5 left and right. When sealing the right end of the housing 3, the moving mechanism is opened, causing the sealing plate 5 to move to the left. During the leftward movement, the sealing plate 5 contacts the right end of the housing 3, thereby sealing the chamber of the housing 3 and facilitating the sealing of the housing 3.
[0018] like Figure 1 and Figure 5The moving mechanism includes a support 6, a hydraulic cylinder 7, a fixed plate 8, a push rod 9, and a sliding rod 10. The support 6 is fixedly mounted on the base plate 1, the hydraulic cylinder 7 is fixedly mounted on the support 6, and the fixed plate 8 is mounted on the support 6. The power output end of the hydraulic cylinder 7 is provided with a push rod 9. Both the push rod 9 and the sliding rod 10 are slidably mounted on the fixed plate 8. The sealing plate 5 is fixedly mounted on the left end of the push rod 9 and the sliding rod 10. When the sealing plate 5 is moved left or right, the hydraulic cylinder 7 is opened, and the hydraulic cylinder 7 moves the sealing plate 5 in the left and right direction through the push rod 9, which facilitates the left and right movement of the sealing plate 5.
[0019] like Figure 1 , Figure 3 and Figure 4 The fixing mechanism includes a mounting frame 11, an indexing plate 12, a support shaft 13, a support 14, and a wheel rim 15. The indexing plate 12 is fixedly mounted on the mounting frame 11. The support shaft 13 is mounted on the rotating end of the right side of the indexing plate 12. The support shaft 13 is rotatably mounted on the housing 3 and the support 14. The support 14 is fixedly mounted on the mounting frame 11. The wheel rim 15 is fixedly mounted on the right end of the support shaft 13 and is located in the cavity of the tire body 23. When fixing the tire body 23, the tire body 23 is mounted on the wheel rim 15 and fixed so that the tire body 23 is located in the cavity of the housing 3, which facilitates the fixing of the tire body 23.
[0020] like Figure 3 The rolling mechanism includes a servo cylinder A16, a moving rod 17, a mounting frame 18, and a pressure roller 19. The servo cylinder A16 is fixedly mounted on the upper end of the bracket 2. The moving rod 17 is slidably mounted on the housing 3. The power output end of the servo cylinder A16 is connected to the moving rod 17. The mounting frame 18 is fixedly mounted on the front end of the moving rod 17. The pressure roller 19 is rotatably mounted on the mounting frame 18 and is located in the cavity of the housing 3. After the tire body 23 is fixed by the rim 15, the servo cylinder A16 is opened. The servo cylinder A16 drives the moving rod 17, the mounting frame 18, and the pressure roller 19 to move forward, so that the pressure roller 19 contacts the rubber strip on the surface of the tire body 23. The pressure roller 19 applies pressure to the rubber strip on the surface of the tire body 23. At the same time, the indexing plate 12 causes the support shaft 13 to drive the rim 15 and the tire body 23 to rotate. During the rotation, the tire body 23 is rolled by the pressure roller 19 on the rubber strip on the surface of the tire body 23, which improves the adhesion between the rubber strip and the tire body 23. Example 2
[0021] Based on Embodiment 1, it also includes a servo cylinder B20, a lifting rod 21, and a scraper 22. The power end of the servo cylinder B20 is equipped with a lifting rod 21, which is slidably mounted on the bracket 2 and the housing 3. The scraper 22 is mounted on the upper end of the lifting rod 21 and is located below the pressure roller 19. When the pressure roller 19 rolls the rubber strip on the surface of the tire body 23, the escaping rubber layer may sometimes adhere to the surface of the pressure roller 19. When cleaning the surface of the pressure roller 19, the servo cylinder B20 is turned on, and the servo cylinder B20 raises the scraper 22 through the lifting rod 21, thereby making the scraper 22 contact the surface of the pressure roller 19. When the tire body 23 rotates, the tire body 23 drives the pressure roller 19 to rotate. The rotating pressure roller 19 is scraped off the rubber layer on its surface by the scraper 22, which facilitates the cleaning of the scraper 22.
[0022] It should be added that: all electrical equipment in this case is connected to an external controller, which coordinates and controls the operation of each piece of electrical equipment.
[0023] The vacuum pump 4, hydraulic cylinder 7, indexing plate 12, wheel rim 15, servo electric cylinder B20 and scraper 22 of the rolling device of the aviation tire tread winding machine of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A rolling device for an aircraft tire tread winding machine, comprising a base plate (1); characterized in that, It also includes a fixing mechanism, a vacuum mechanism and a rolling mechanism. The fixing mechanism is installed on the base plate (1) and is used to fix the tire body (23). The vacuum mechanism is installed on the base plate (1) and has the function of vacuuming. The rolling mechanism has the function of rolling.
2. The rolling device for an aircraft tire tread winding machine as described in claim 1, characterized in that, The vacuum mechanism includes a bracket (2), a housing (3), a vacuum pump (4), and a sealing mechanism. The bracket (2) is fixedly installed on the base plate (1), and the housing (3) is fixedly installed on the upper end of the bracket (2). A chamber is provided inside the housing (3), and the right end of the housing (3) is set as an opening. The vacuum pump (4) is installed on the housing (3), and the input end of the vacuum pump (4) is connected to the chamber of the housing (3). The sealing mechanism is used to seal the opening at the right end of the housing (3).
3. The rolling device for an aircraft tire tread winding machine as described in claim 2, characterized in that, The sealing mechanism includes a sealing plate (5) and a moving mechanism. A sealing gasket is provided at the left end of the sealing plate (5). The sealing plate (5) is located at the right end of the box (3). The sealing plate (5) is mounted on the moving mechanism, which is used to move the sealing plate (5) left and right.
4. The rolling device for an aircraft tire tread winding machine as described in claim 3, characterized in that, The moving mechanism includes a support (6), a hydraulic cylinder (7), a fixed plate (8), a push rod (9), and a sliding rod (10). The support (6) is fixedly installed on the base plate (1), the hydraulic cylinder (7) is fixedly installed on the support (6), the fixed plate (8) is installed on the support (6), the power output end of the hydraulic cylinder (7) is provided with a push rod (9), the push rod (9) and the sliding rod (10) are both slidably installed on the fixed plate (8), and the sealing plate (5) is fixedly installed on the left end of the push rod (9) and the sliding rod (10).
5. The rolling device for an aircraft tire tread winding machine as described in claim 2, characterized in that, The fixing mechanism includes a mounting frame (11), an indexing plate (12), a support shaft (13), a support (14), and a wheel rim (15). The indexing plate (12) is fixedly mounted on the mounting frame (11). The support shaft (13) is mounted on the rotating end of the right side of the indexing plate (12). The support shaft (13) is rotatably mounted on the housing (3) and the support (14). The support (14) is fixedly mounted on the mounting frame (11). The wheel rim (15) is fixedly mounted on the right end of the support shaft (13). The wheel rim (15) is located in the cavity of the tire carcass (23).
6. The rolling device for an aircraft tire tread winding machine as described in claim 2, characterized in that, The rolling mechanism includes a servo electric cylinder A (16), a moving rod (17), a mounting frame (18), and a pressure roller (19). The servo electric cylinder A (16) is fixedly mounted on the upper end of the bracket (2). The moving rod (17) is slidably mounted on the housing (3). The power output end of the servo electric cylinder A (16) is connected to the moving rod (17). The mounting frame (18) is fixedly mounted on the front end of the moving rod (17). The pressure roller (19) is rotatably mounted on the mounting frame (18) and is located in the cavity of the housing (3).
7. The rolling device for an aircraft tire tread winding machine as described in claim 2, characterized in that, It also includes a servo electric cylinder B (20), a lifting rod (21) and a scraper (22). The power end of the servo electric cylinder B (20) is provided with a lifting rod (21). The lifting rod (21) is slidably mounted on the bracket (2) and the housing (3). The scraper (22) is mounted on the upper end of the lifting rod (21) and is located below the pressure roller (19).
Citation Information
Patent Citations
Rolling mechanism of tread winding machine
CN106113545A