A bead wire bundle coating device

CN224781401UActive Publication Date: 2026-09-22QINGDAO SENTURY TIRE CO LTD
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Patent Information

Application Number
CN202521891833.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2026-09-22
Estimated Expiration
2035-09-03

AI Technical Summary

Technical Problem

[0004]在使用过程中发现,现有的胎圈钢丝束包胶装置不方便对包胶后的胎圈钢丝束进行快速定型,收卷时会出现粘连的现象,影响后续加工,因此亟需一种胎圈钢丝束包胶装置

Benefits of technology

[0013]与现有技术相比本实用新型的有益效果为:通过导向装置对胎圈钢丝束进行导向,通过下压装置对胎圈钢丝束进行包胶,通过定型装置对胎圈钢丝束进行通风定型,通过限位装置和收卷装置配合对胎圈钢丝束进行收卷。

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Abstract

The utility model relates to the technical field of steel wire bundle rubber coating device, especially a kind of tyre bead steel wire bundle rubber coating device, it is oriented to tyre bead steel wire bundle by guide device, it is rubber coated to tyre bead steel wire bundle by pressing device, it is ventilated and shaped to tyre bead steel wire bundle by shaping device, it is rolled up to tyre bead steel wire bundle by limiting device and winding device cooperation;Including operation platform;It further includes guide device, pressing device, shaping device, limiting device and winding device, guide device, pressing device, shaping device and limiting device are all installed on operation platform, winding device is installed on limiting device;Guide device is oriented, pressing device is rubber coated, shaping device is ventilated and shaped, limiting device is limited, winding device is rotated.
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Description

Technical Field

[0001] This utility model relates to the technical field of steel wire bundle coating device, and in particular to a tire bead steel wire bundle coating device. Background Technology

[0002] During aircraft takeoff and landing, the tire bead needs to withstand hundreds of tons of impact and centrifugal force. The bead wire bundle provides the tire with the necessary rigidity, allowing it to maintain its shape after inflation and withstand internal air pressure. However, the bead wire bundle is prone to rust and corrosion when exposed to moisture, salt, or chemicals, leading to a decrease in strength and tire failure. To prevent corrosion, a rubber layer completely wraps the wire bundle, isolating it from contact with the external environment and significantly improving corrosion resistance. To accomplish this process, a bead wire bundle rubber coating device has emerged.

[0003] For example, in a class of prior art represented by application number CN202121178260.X, the main structure includes a shell and a filter cover disposed within the shell; the shell has: a rubber inlet for connecting to the extruder outlet, a rubber outlet for overflowing rubber discharge, a steel wire inlet for steel wire to pass through, and a rubber coating hole for steel wire to pass through and exit; the filter cover separates the rubber inlet and the rubber coating hole, and has a through hole for steel wire to pass through and a filter hole for rubber to pass through. Furthermore, this utility model also provides an extruder with the aforementioned nozzle structure.

[0004] During use, it was found that the existing tire bead wire bundle coating device is not convenient for quickly shaping the coated tire bead wire bundle, and adhesion occurs during winding, which affects subsequent processing. Therefore, there is an urgent need for a tire bead wire bundle coating device. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a bead wire bundle coating device that guides the bead wire bundle through a guiding device, applies rubber coating to the bead wire bundle through a pressing device, ventilates and shapes the bead wire bundle through a shaping device, and winds up the bead wire bundle through a limiting device and a winding device.

[0006] This utility model discloses a tire bead wire bundle coating device, including an operating table; it also includes a guiding device, a pressing device, a shaping device, a limiting device, and a winding device. The guiding device, pressing device, shaping device, and limiting device are all mounted on the operating table, and the winding device is mounted on the limiting device. The guiding device guides the tire bead wire bundle, the pressing device coats the tire bead wire bundle, the shaping device ventilates and shapes the tire bead wire bundle, and the limiting device and winding device work together to wind up the tire bead wire bundle.

[0007] Preferably, the operating table includes a base, a holding tank, and a discharge pipe. The base is installed in the working area, the holding tank is installed on the base, and the discharge pipe is connected to the bottom end of the holding tank. A valve is provided on the discharge pipe, and a sliding groove is provided on the base. The base provides support, the holding tank stores the coating material, and the valve is opened to discharge the remaining coating material through the output end of the discharge pipe.

[0008] Preferably, the guiding device includes a guide seat and a wear-resistant block, the guide seat is installed on the top of the base, and the wear-resistant block passes through the guide seat; the guide seat and the wear-resistant block guide the tire bead wire bundle.

[0009] Preferably, the pressing device includes a mounting bracket, an electric telescopic rod, a lifting bracket, a guide shaft, a guide sleeve, and a pressing wheel. The mounting bracket is installed at the top of the base, located to the right of the guide seat, and above the holding tank. The electric telescopic rod is installed at the top of the mounting bracket and has an output shaft. The lifting bracket is installed at the bottom of the output shaft of the electric telescopic rod. The guide shaft is installed at the top of the lifting bracket. The guide sleeve is installed on the mounting bracket and fitted onto the guide shaft. The pressing wheel is installed on the lifting bracket. When the electric telescopic rod is activated, the output shaft of the electric telescopic rod extends, causing the lifting bracket and the pressing wheel to descend directionally on the guide sleeve via the guide shaft. The pressing wheel presses the tire bead wire bundle into the holding tank, causing the tire bead wire bundle to be coated with rubber.

[0010] Preferably, the shaping device includes a shaping chamber, a motor, and a mounting sleeve. The shaping chamber is installed at the top of the base and is located on the right side of the mounting bracket. The motor is installed at the side end of the shaping chamber and has an output shaft. The mounting sleeve is installed on the output shaft of the motor and has multiple sets of fan blades. When the motor is started, the output shaft of the motor, the mounting sleeve, and the fan blades are rotated, blowing air onto the rubber-coated tire bead wire bundle, thereby shaping the rubber coating material on the tire bead wire bundle.

[0011] Preferably, the limiting device includes a second motor, a bidirectional lead screw, a first limiting block, and a second limiting block. The second motor is installed on the side of the base, and the output end of the second motor is rotatably connected to the input end of the bidirectional lead screw. The first limiting block and the second limiting block are installed on the bidirectional lead screw by threaded connection, and the first limiting block and the second limiting block are slidably installed on the slide groove. When the second motor is started, it drives the bidirectional lead screw to rotate, thereby enabling the first limiting block and the second limiting block to move in opposite directions on the slide groove.

[0012] Preferably, the winding device includes a third motor, a first chuck, and a second chuck. The third motor is mounted on the side of the first limiting block, and the output end of the third motor is rotatably connected to the input end of the first chuck. The second chuck passes through the second limiting block. When the third motor is started, the first chuck rotates, and at the same time, the second chuck rotates the tire bead wire bundle winding shaft to wind up the rubber-coated tire bead wire bundle.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the guide device guides the bead wire bundle, the pressing device coats the bead wire bundle with rubber, the shaping device ventilates and shapes the bead wire bundle, and the limiting device and the winding device work together to wind up the bead wire bundle. Attached Figure Description

[0014] Figure 1 This is the structural isometric drawing of this utility model; Figure 2 yes Figure 1 Enlarged isometric view of the operating console structure in this utility model; Figure 3 yes Figure 1 Structural isometric drawing of the operating table and guide device in this utility model; Figure 4 yes Figure 1 Structural isometric drawing of the operating table and limiting device in this utility model; Figure 5 yes Figure 1 Enlarged cross-sectional view of the shaping device structure in this utility model.

[0015] The attached diagram is labeled as follows: 01, operating platform; 11, base; 12, holding tank; 13, discharge pipe; 14, valve; 15, chute; 02, guiding device; 21, guide seat; 22, wear-resistant block; 03, pressing device; 31, mounting bracket; 32, electric telescopic rod; 33, lifting bracket; 34, guide shaft; 35, guide sleeve; 36, pressing roller; 04, shaping device; 41, shaping chamber; 42, motor one; 43, mounting sleeve; 44, fan blade; 05, limiting device; 51, motor two; 52, bidirectional lead screw; 53, limiting block one; 54, limiting block two; 06, winding device; 61, motor three; 62, chuck one; 63, chuck two. Detailed Implementation

[0016] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0017] A tire bead wire bundle rubber coating device includes an operating table 01; characterized in that it further includes a guiding device 02, a pressing device 03, a shaping device 04, a limiting device 05 and a winding device 06, wherein the guiding device 02, the pressing device 03, the shaping device 04 and the limiting device 05 are all installed on the operating table 01, and the winding device 06 is installed on the limiting device 05. The guiding device 02 guides the object, the pressing device 03 applies the adhesive, the shaping device 04 ventilates and shapes the object, the limiting device 05 limits the object, and the winding device 06 rotates the object. The operating table 01 includes a base 11, a holding tank 12 and a discharge pipe 13. The base 11 is installed in the working area, the holding tank 12 is installed on the base 11, the discharge pipe 13 is connected to the bottom end of the holding tank 12, a valve 14 is provided on the discharge pipe 13, and a sliding groove 15 is provided on the base 11. The guiding device 02 includes a guide seat 21 and a wear-resistant block 22. The guide seat 21 is installed on the top of the base 11, and the wear-resistant block 22 passes through the guide seat 21. The pressing device 03 includes a mounting bracket 31, an electric telescopic rod 32, a lifting bracket 33, a guide shaft 34, a guide sleeve 35, and a pressing wheel 36. The mounting bracket 31 is installed on the top of the base 11, located to the right of the guide seat 21, and above the holding pool 12. The electric telescopic rod 32 is installed on the top of the mounting bracket 31 and has an output shaft. The lifting bracket 33 is installed at the bottom of the output shaft of the electric telescopic rod 32. The guide shaft 34 is installed on the top of the lifting bracket 33. The guide sleeve 35 is installed on the mounting bracket 31 and fitted onto the guide shaft 34. The pressing wheel 36 is installed on the lifting bracket 33. The limiting device 05 includes a second motor 51, a bidirectional lead screw 52, ​​a first limiting block 53, and a second limiting block 54. The second motor 51 is installed on the side of the base 11, and the output end of the second motor 51 is rotatably connected to the input end of the bidirectional lead screw 52. The first limiting block 53 and the second limiting block 54 are installed on the bidirectional lead screw 52 by threaded connection, and the first limiting block 53 and the second limiting block 54 are slidably installed on the slide groove 15. The winding device 06 includes a motor 3 61, a chuck 1 62 and a chuck 2 63. The motor 3 61 is installed on the side of the limiting block 1 53. The output end of the motor 3 61 is rotatably connected to the input end of the chuck 1 62. The chuck 2 63 passes through the limiting block 2 54. The guiding device 02 provides guidance, the pressing device 03 applies adhesive, the limiting device 05 provides limiting, and the winding device 06 rotates. The bead wire bundle take-up shaft is placed between chuck 1 62 and chuck 2 63. Then, by starting motor 2 51, the bidirectional lead screw 52 is rotated, causing limit block 1 53 and limit block 2 54 to move in opposite directions on the slide groove 15. The bead wire bundle take-up shaft is clamped by chuck 1 62 and chuck 2 63. The bead wire bundle is passed through the wear-resistant block 22, then passed under the pressure roller 36, and then through the shaping chamber 41, fixing the bead wire bundle onto the bead wire bundle take-up shaft. Finally, the bead wire bundle is... The bead wire bundle coating material is placed in the holding tank 12. Then, by starting the electric telescopic rod 32, the output shaft of the electric telescopic rod 32 is extended, which drives the lifting bracket 33 and the pressure roller 36 to descend in a directional manner on the guide sleeve 35 through the guide shaft 34. The pressure roller 36 presses the bead wire bundle into the interior of the holding tank 12, so that the bead wire bundle is coated with rubber. Then, by starting the motor 3 61, the chuck 1 62 is rotated. At the same time, the chuck 2 63 rotates the bead wire bundle winding shaft to wind up the coated bead wire bundle. Example 2

[0018] like Figures 1 to 5 As shown, in addition to Embodiment 1, a shaping device 04 is also included; The shaping device 04 includes a shaping chamber 41, a motor 42, and a mounting sleeve 43. The shaping chamber 41 is installed on the top of the base 11 and is located on the right side of the mounting bracket 31. The motor 42 is installed on the side of the shaping chamber 41 and has an output shaft. The mounting sleeve 43 is installed on the output shaft of the motor 42 and has multiple sets of fan blades 44. The shaping device 04 performs ventilation shaping; During the winding process, the motor 42 is started, which drives the output shaft of the motor 42, the mounting sleeve 43 and the fan blade 44 to rotate, blowing air onto the rubber-coated bead wire bundle to shape the rubber coating material on the bead wire bundle. Then the rubber-coated bead wire bundle is wound onto the bead wire bundle winding shaft.

[0019] This utility model discloses a tire bead wire bundle coating device. During operation, the tire bead wire bundle winding shaft is first placed between chuck 1 (62) and chuck 2 (63). Then, by starting motor 2 (51), the bidirectional screw 52 rotates, causing limit blocks 1 (53) and 2 (54) to move in opposite directions on the slide groove 15. The chuck 1 (62) and chuck 2 (63) clamp the tire bead wire bundle winding shaft, passing the tire bead wire bundle through the wear-resistant block 22. The tire bead wire bundle then passes under the pressure roller 36 and through the shaping chamber 41, fixing the tire bead wire bundle onto the tire bead wire bundle winding shaft. Next, the tire bead wire bundle coating material is placed in the holding tank 12. Finally, by starting the electric telescopic rod 32, the device is activated. The output shaft extends, driving the lifting bracket 33 and the lower pressure roller 36 to descend directionally on the guide sleeve 35 via the guide shaft 34. The lower pressure roller 36 presses the bead wire bundle into the holding tank 12, causing the bead wire bundle to be coated with rubber. Then, the motor 3 61 is started, driving the chuck 1 62 to rotate. At the same time, the chuck 2 63 rotates the bead wire bundle winding shaft to wind up the coated bead wire bundle. During this process, the motor 1 42 is started, driving the output shaft of the motor 1 42, the mounting sleeve 43, and the fan blade 44 to rotate, blowing air onto the coated bead wire bundle to shape the rubber coating material on the bead wire bundle. Finally, the coated bead wire bundle is wound onto the bead wire bundle winding shaft.

[0020] The electric telescopic pole 32, motor one 42, motor two 51 and motor three 61 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0021] The main function of this utility model is to achieve ventilation and shaping of the rubber-coated tire bead wire bundle.

[0022] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A device for wrapping tire bead wire bundles with rubber, comprising an operating table (01); characterized in that, It also includes a guiding device (02), a pressing device (03), a shaping device (04), a limiting device (05), and a winding device (06). The guiding device (02), the pressing device (03), the shaping device (04), and the limiting device (05) are all installed on the operating table (01), and the winding device (06) is installed on the limiting device (05). The guiding device (02) guides the object, the pressing device (03) applies the adhesive, the shaping device (04) ventilates and shapes the object, the limiting device (05) limits the object, and the winding device (06) rotates the object.

2. The tire bead wire bundle rubber-coating device as described in claim 1, characterized in that, The operating table (01) includes a base (11), a holding pool (12) and a discharge pipe (13). The base (11) is installed in the working area, the holding pool (12) is installed on the base (11), the discharge pipe (13) is connected to the bottom end of the holding pool (12), a valve (14) is provided on the discharge pipe (13), and a slide groove (15) is provided on the base (11).

3. The tire bead wire bundle rubber wrapping device as described in claim 2, characterized in that, The guiding device (02) includes a guide seat (21) and a wear-resistant block (22). The guide seat (21) is installed on the top of the base (11), and the wear-resistant block (22) passes through the guide seat (21).

4. The tire bead wire bundle rubber wrapping device as described in claim 3, characterized in that, The pressing device (03) includes a mounting bracket (31), an electric telescopic rod (32), a lifting bracket (33), a guide shaft (34), a guide sleeve (35), and a pressing wheel (36). The mounting bracket (31) is installed on the top of the base (11), and the mounting bracket (31) is located on the right side of the guide seat (21). The mounting bracket (31) is located above the holding pool (12). The electric telescopic rod (32) is installed on the top of the mounting bracket (31). An output shaft is provided on the electric telescopic rod (32). The lifting bracket (33) is installed at the bottom end of the output shaft of the electric telescopic rod (32). The guide shaft (34) is installed on the top of the lifting bracket (33). The guide sleeve (35) is installed on the mounting bracket (31) and is fitted onto the guide shaft (34). The pressing wheel (36) is installed on the lifting bracket (33).

5. The tire bead wire bundle rubber-coating device as described in claim 4, characterized in that, The shaping device (04) includes a shaping chamber (41), a motor (42) and a mounting sleeve (43). The shaping chamber (41) is installed on the top of the base (11) and is located on the right side of the mounting bracket (31). The motor (42) is installed on the side of the shaping chamber (41) and has an output shaft. The mounting sleeve (43) is installed on the output shaft of the motor (42) and has multiple sets of fan blades (44).

6. The tire bead wire bundle rubber-coating device as described in claim 2, characterized in that, The limiting device (05) includes a second motor (51), a bidirectional lead screw (52), a first limiting block (53) and a second limiting block (54). The second motor (51) is installed on the side of the base (11). The output end of the second motor (51) is rotatably connected to the input end of the bidirectional lead screw (52). The first limiting block (53) and the second limiting block (54) are installed on the bidirectional lead screw (52) by threaded connection. The first limiting block (53) and the second limiting block (54) are slidably installed on the slide groove (15).

7. The tire bead wire bundle rubber-coating device as described in claim 6, characterized in that, The winding device (06) includes a motor three (61), a chuck one (62) and a chuck two (63). The motor three (61) is installed on the side of the limiting block one (53). The output end of the motor three (61) is rotatably connected to the input end of the chuck one (62). The chuck two (63) passes through the limiting block two (54).

Citation Information

Patent Citations

  • A tire bead wire extrusion filter die and an extruder having the die.

    CN215152064U