Multi-layered composite carton material thermoforming apparatus

Abstract

The utility model is suitable for carton packaging material processing technical field provides multilayer composite carton material hot press forming equipment, including main part, the top fixed connection of main part has hydraulic forming assembly. The utility model solves the technical problem that the hot -pressing temperature cannot be adjusted, leads to the forming quality is unstable, and the forming die cannot be conveniently disassembled and timely replacement, the utility model discloses the bolt and nut are fixed with the forming die of the interface board and install on the support frame, adopt detachable design and realize quick dismounting, greatly shorten the time of die replacement, through the die of different shape and size replacement, adapt to various specifications carton production demand, strengthen the versatility and flexibility of equipment, through the even laying of electric heating wire and close -fit forming groove inner wall, can make heat distribution even, avoid local overheating or temperature deficiency, ensure that composite carton material is heated evenly, promote the forming quality, and improve the heat conduction efficiency.

Description

Technical Field

[0001] This utility model relates to the field of cardboard packaging material processing technology, and more specifically, it relates to a thermoforming equipment for multi-layer composite cardboard materials. Background Technology

[0002] With the continuous development of the packaging industry, multi-layer composite cartons have been widely used due to their advantages such as high strength, low cost, and reusability.

[0003] In existing thermoforming equipment for multi-layer composite cardboard boxes, the heating elements are not evenly distributed, resulting in significant temperature differences in different areas within the mold. This uneven heating of the multi-layer composite cardboard material directly affects the forming quality of the boxes. Furthermore, the mold's structural design is inadequate, hindering easy disassembly. Existing molds are typically fixed to the equipment, requiring mold replacement to accommodate different box sizes or shapes, a cumbersome and time-consuming process. This not only increases downtime and reduces production efficiency but also risks mold damage due to improper operation during replacement, further increasing production costs. Utility Model Content

[0004] To address the problem of uneven heating element distribution in existing multi-layer composite cardboard box material thermoforming equipment, which leads to significant temperature differences in different areas of the mold and consequently uneven heating of the multi-layer composite cardboard box material, directly affecting the forming quality of the cardboard box, and further compromising the design of the forming mold, this invention aims to provide a multi-layer composite cardboard box material thermoforming device. This device addresses the issue of uneven heating element distribution in existing equipment, resulting in significant temperature differences within the mold and consequently, uneven heating of the multi-layer composite cardboard box material. Furthermore, the existing mold design is inefficient, hindering easy disassembly. Existing molds are typically fixed to the equipment, requiring mold replacement to accommodate different sizes or shapes, a cumbersome and time-consuming process. This not only increases downtime and reduces production efficiency but also risks mold damage due to improper operation during replacement, further increasing production costs.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a hot pressing forming equipment for multi-layer composite cardboard box materials, including a main body, and a hydraulic forming component is fixedly connected to the top of the main body; The main body includes a substrate, the substrate has a molding groove inside, an electric heating wire is installed inside the substrate, and a control box is fixedly connected to the top of the substrate. The control box has a controller and a power supply installed inside. The hydraulic forming assembly includes a column, a support frame slidably connected to the bottom of the column, a connecting plate provided on the side of the support frame, a forming mold fixedly connected to the side of the connecting plate, and through holes provided inside the support frame and the through holes. Bolts are provided inside the through holes, and nuts are provided on the side of the bolts.

[0006] As a preferred embodiment of this utility model, the inner wall of the forming tank is uniformly equipped with electric heating wires, and the controller and power supply are electrically connected to the forming tank.

[0007] In a preferred embodiment of this utility model, the bolt passes through the support bracket and the connecting plate, and the bolt has threads at both ends.

[0008] As a preferred embodiment of this utility model, a top plate is fixedly connected to the top of the column, and a hydraulic telescopic cylinder is installed on the top of the top plate. The output end of the hydraulic telescopic cylinder is fixedly connected to the support frame.

[0009] As a preferred embodiment of this utility model, there are two columns and four bolts.

[0010] As a preferred embodiment of this utility model, a digital display screen is fixedly connected to the top of the control box, and the digital display screen is electrically connected to the controller.

[0011] As a preferred embodiment of this utility model, the top of the control box is provided with a switch and adjustment buttons, and the controller, switch and adjustment buttons are electrically connected.

[0012] As a preferred embodiment of this utility model, a moisture-proof board is fixedly connected to the bottom of the substrate, and four moisture-proof boards are provided.

[0013] The advantages of this utility model are: 1. This utility model uses bolts and nuts to fix the connecting plate and forming mold onto the support frame. The detachable design allows for quick disassembly, significantly reducing mold change time. This is particularly important for the production of multi-specification and multi-shape cartons, effectively improving production efficiency. By replacing molds of different shapes and sizes, it adapts to the production needs of various carton specifications, enhancing the equipment's versatility and flexibility. The bolt and nut connection provides sufficient mechanical strength, ensuring the stability and safety of the mold during the thermoforming process. During thermoforming, the mold may be subjected to vibration and impact forces; the bolt connection effectively resists these forces, maintaining the mold's fixed position and preventing loosening.

[0014] 2. This utility model, by evenly laying and tightly adhering the electric heating wire to the inner wall of the forming tank, can ensure uniform heat distribution, avoid local overheating or insufficient temperature, ensure uniform heating of the composite carton material, improve forming quality, and enhance heat conduction efficiency. The tight adhering to the inner wall reduces air gaps, lowers thermal resistance, and enables rapid heat transfer, saving energy. At the same time, it can also reduce heat loss. The even laying and tight adhering design concentrates heat in the forming tank, reduces dissipation, extends equipment life, and the uniform heat distribution reduces equipment damage caused by local overheating. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the hot pressing forming equipment for multi-layer composite cardboard box material according to this utility model.

[0016] Figure 2 This is a schematic diagram of the hydraulic forming component structure of the hot pressing forming equipment for multi-layer composite cardboard box material of this utility model.

[0017] Figure 3 This is a schematic diagram of the heating structure of the hot pressing forming equipment for multi-layer composite cardboard box material according to this utility model.

[0018] Figure 4 This is a schematic diagram of the control components of the hot pressing forming equipment for multi-layer composite cardboard boxes according to this utility model.

[0019] In the attached diagram: 1. Main body; 101. Base plate; 102. Moisture-proof board; 103. Control box; 104. Controller; 105. Power supply; 106. Digital display screen; 107. Switch; 108. Adjustment button; 109. Molding groove; 110. Electric heating wire; 2. Hydraulic molding assembly; 201. Column; 202. Top plate; 203. Hydraulic telescopic cylinder; 204. Support frame; 205. Connecting plate; 206. Molding mold; 207. Perforation; 208. Bolt; 209. Nut. Detailed Implementation

[0020] The principles and features of this utility model will be described in detail below with reference to the accompanying drawings. The examples listed herein are only for illustrating the technical points of this utility model and should not be considered as limiting the scope of this utility model. In the subsequent description, this utility model will be further illustrated with specific examples using the accompanying drawings. It should be noted that the accompanying drawings are in a simplified form and are not precisely proportioned; they are only used to assist in illustrating the embodiments of this utility model.

[0021] Regarding the description of relationships between components: When it is said that a component is "fixed to" another component, it includes both the case of direct fixation and the scenario of fixation through an intermediate component. Similarly, the expressions "connected to" and "set to" also include the cases of direct connection / setting and indirect connection / setting through an intermediate component, respectively.

[0022] Unless otherwise stated, the technical and scientific terms used herein are consistent with the common understanding of those skilled in the art to which this invention pertains. The use of terminology herein is intended to specifically describe embodiments and not to limit the scope of the invention. Furthermore, the term "and / or" signifies all possible combinations encompassing any one or more of the listed items.

[0023] Example 1: Please see Figures 1-4 Structural diagram; the present invention provides the following technical solution: Specifically, it refers to a multi-layer composite carton material hot pressing forming equipment, including a main body 1, with a hydraulic forming component 2 fixedly connected to the top of the main body 1; The main body 1 includes a substrate 101, with a molding groove 109 inside the substrate 101. An electric heating wire 110 is installed inside the substrate 101. A control box 103 is fixedly connected to the top of the substrate 101. A controller 104 and a power supply 105 are installed inside the control box 103. The hydraulic molding assembly 2 includes a column 201, with a support frame 204 slidably connected to the bottom of the column 201. A connecting plate 205 is provided on the side of the support frame 204, and a molding mold 206 is fixedly connected to the side of the connecting plate 205. Both the support frame 204 and the through hole 207 have internal openings. The device has a perforation 207, inside which a bolt 208 is installed. A nut 209 is installed on the side of the bolt 208. The connecting plate 205 and the forming mold 206 are fixedly installed on the support frame 204 by using the bolt 208 and the nut 209. The device adopts a detachable design and can be quickly disassembled, which greatly shortens the mold change time. This is especially important for the production of multi-specification and multi-shape cartons, and can effectively improve production efficiency. By changing the molds of different shapes and sizes, it can adapt to the production needs of various specifications of cartons, and enhance the versatility and flexibility of the equipment.

[0024] The working principle of the multi-layer composite cardboard box material hot pressing forming equipment provided by this utility model is as follows: Working principle: The moisture-proof board 102 is fixed to the bottom of the base plate 101 to block ground moisture and prevent the equipment from getting damp. The forming groove 109 is embedded inside the base plate 101. The electric heating wire 110 is evenly laid and closely attached to the inner wall of the forming groove 109. The controller 104 and the power supply 105 are connected. The hydraulic telescopic cylinder 203 is on the top of the top plate 202 and connected to the support frame 204. The forming mold 206 is installed on the support frame 204 by bolts 208 and nuts 209. During processing, multi-layer composite cardboard material is placed in the forming groove 109. The hydraulic telescopic cylinder 203 is activated to lower the support frame 204 and the forming mold 206. The electric heating wire 110 heats the material. The controller 104 adjusts the temperature and pressure in real time. After the material reaches the set temperature and is maintained for a certain period of time, the hydraulic system resets the material and removes the formed cardboard box.

[0025] Example 2: Based on Specific Embodiment 1, the difference in this embodiment is as follows: like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, electric heating wires 110 are evenly installed on the inner wall of the forming tank 109. The controller 104 and the power supply 105 are electrically connected to the forming tank 109. Bolts 208 pass through the support frame 204 and the connecting plate 205. The bolts 208 are threaded at both ends. A top plate 202 is fixedly connected to the top of the column 201. A hydraulic telescopic cylinder 203 is installed on the top of the top plate 202. The output end of the hydraulic telescopic cylinder 203 is fixedly connected to the support frame 204. There are two columns 201 and four bolts 208. A digital display screen 106 is fixedly connected to the top of the control box 103. The digital display screen 106 is electrically connected to the controller 104. A switch 107 and an adjustment button 108 are provided on the top of the control box 103. The controller 104, the switch 107 and the adjustment button 108 are electrically connected. By evenly laying the electric heating wire 110 and closely adhering to the inner wall of the forming groove 109, the heat can be evenly distributed, avoiding local overheating or insufficient temperature, ensuring that the composite carton material is heated evenly, improving the forming quality, and improving the heat conduction efficiency.

[0026] Example 3: Based on specific embodiment two, the difference in this embodiment is as follows: like Figure 1 As shown, a moisture-proof board 102 is fixedly connected to the bottom of the base plate 101. Four moisture-proof boards 102 are provided. The moisture-proof boards 102 are located at the bottom of the equipment base plate 101 to effectively block the penetration of ground moisture, prevent moisture from entering the equipment from the bottom, protect the equipment from moisture damage, protect the bottom structure of the base, reduce rust problems caused by humid environment, extend the service life of the equipment, reduce the risk of electrical short circuits and material performance degradation caused by moisture inside the equipment, and ensure stable operation of the equipment.

[0027] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A multi-layer composite carton material hot pressing forming equipment, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a hydroforming component (2); The main body (1) includes a substrate (101), a molding groove (109) is provided inside the substrate (101), an electric heating wire (110) is installed inside the substrate (101), and a control box (103) is fixedly connected to the top of the substrate (101). A controller (104) and a power supply (105) are installed inside the control box (103). The hydraulic forming assembly (2) includes a column (201), a support frame (204) is slidably connected to the bottom of the column (201), a connecting plate (205) is provided on the side of the support frame (204), a forming mold (206) is fixedly connected to the side of the connecting plate (205), and a through hole (207) is provided inside the support frame (204) and the through hole (207), a bolt (208) is provided inside the through hole (207), and a nut (209) is provided on the side of the bolt (208).

2. The multi-layer composite cardboard box material hot pressing forming equipment according to claim 1, characterized in that, The inner wall of the molding tank (109) is uniformly equipped with electric heating wires (110), and the controller (104) and power supply (105) are electrically connected to the molding tank (109).

3. The multi-layer composite cardboard box material hot pressing forming equipment according to claim 1, characterized in that, The bolt (208) passes through the support frame (204) and the connecting plate (205), and the bolt (208) has threads at both ends.

4. The multi-layer composite cardboard box material hot pressing forming equipment according to claim 1, characterized in that, The top of the column (201) is fixedly connected to a top plate (202), and a hydraulic telescopic cylinder (203) is installed on the top of the top plate (202). The output end of the hydraulic telescopic cylinder (203) is fixedly connected to the support frame (204).

5. The multi-layer composite cardboard box material hot pressing forming equipment according to claim 1, characterized in that, There are two columns (201) and four bolts (208).

6. The multi-layer composite cardboard box material hot pressing forming equipment according to claim 1, characterized in that, A digital display screen (106) is fixedly connected to the top of the control box (103), and the digital display screen (106) is electrically connected to the controller (104).

7. The multi-layer composite cardboard box material hot pressing forming equipment according to claim 6, characterized in that, The top of the control box (103) is provided with a switch (107) and an adjustment button (108), and the controller (104), the switch (107) and the adjustment button (108) are electrically connected.

8. The multi-layer composite cardboard box material hot pressing forming equipment according to claim 1, characterized in that, A moisture-proof board (102) is fixedly connected to the bottom of the substrate (101), and four moisture-proof boards (102) are provided.

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