An active carbon particle filling device for a filter cartridge

Abstract

The utility model discloses a filter filter core cylinder active carbon particle filling device, including frame, the middle inboard of frame upper end is provided with the weighter, and the mounting bracket of frame upper end outside setting, the output of electric hydraulic cylinder that mounting bracket top symmetry sets up is connected with the down pressure plate, and the bottom of rear side of the storage tank that mounting bracket top middle is provided with the feed pipe, is provided with the quantitative delivery pump on the feed pipe, and the bottom of feed pipe is connected with the dosing head of symmetry through the connector. This filter filter core cylinder active carbon particle filling device, the collocation of this application through the weighter and quantitative delivery pump can be fast, accurate with active carbon particle is transported to the filter core cylinder, and the filling efficiency is greatly improved, and still through the collocation of dosing head, down pressure plate, negative pressure adsorption device and suction pipe, makes active carbon particle can be evenly filled to the filter core cylinder, avoids the generation of uneven filling and gap, effectively promotes the filter performance and service life of filter core.

Description

Technical Field

[0001] This utility model relates to the technical field of filter cartridge processing, specifically to a filter cartridge activated carbon particle filling device. Background Technology

[0002] In the field of filtration, filter cartridges, as core filtration components, often need to be filled with activated carbon particles to adsorb impurities, odors, etc., in order to purify the fluid.

[0003] Most existing activated carbon granule filling methods employ manual filling or simple funnel filling. Manual filling is not only inefficient and difficult to meet the needs of large-scale production, but also struggles to ensure uniform filling, easily leading to uneven distribution of activated carbon granules within the filter cartridge and affecting the filter's filtration effect. While simple funnel filling improves filling efficiency to some extent, the lack of precise control over the falling speed and filling amount of activated carbon granules also results in uneven filling and voids, leading to unstable filter performance and potential waste of activated carbon granules. To address these issues, existing equipment needs to be improved. Utility Model Content

[0004] The purpose of this utility model is to provide a filter cartridge activated carbon particle filling device to solve the problems mentioned in the background art. Most of the existing activated carbon particle filling methods adopt manual filling or simple funnel filling. Manual filling is inefficient and difficult to meet the needs of large-scale production. Funnel filling lacks precise control over the falling speed and filling amount of activated carbon particles, and also has problems such as uneven filling and easy generation of voids, resulting in unstable filter cartridge performance and potential waste of activated carbon particles.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a filter cartridge activated carbon particle filling device, comprising a frame,

[0006] A weighing device is installed on the inner side of the upper middle part of the frame, and a mounting frame is installed on the outer side of the upper middle part of the frame. Clamping components are symmetrically arranged on both sides of the weighing device on the mounting frame. Electric hydraulic cylinders are symmetrically arranged on the top of the mounting frame, and the output end of the electric hydraulic cylinders is connected to a lower pressure plate. The lower pressure plate is located directly above the weighing device. A storage box is installed in the middle of the top of the mounting frame, and a metering plate is installed on the front of the storage box. A conveying pipe is installed at the bottom of the rear side of the storage box. A quantitative conveying pump is installed on the conveying pipe, and the bottom of the conveying pipe is connected to the symmetrically arranged feeding heads through a connector. The feeding heads are engaged with the corresponding positioning through holes opened on the lower pressure plate.

[0007] Preferably, the clamping assembly includes an electric telescopic rod and a clamping seat, and the electric telescopic rod is connected to the corresponding side of the mounting frame, while the output end of the electric telescopic rod is connected to the clamping seat.

[0008] Preferably, the clamping seat has a fan-shaped structure, and an anti-slip pad is provided on the inner side of the clamping seat. At the same time, the clamping seat forms a movable structure with the machine frame through an electric telescopic rod.

[0009] Preferably, the exhaust hole in the middle of the lower pressure plate is connected to one end of the suction pipe, and the other end of the suction pipe is connected to the negative pressure adsorption device provided on the upper end of the mounting frame.

[0010] Preferably, the lower end of the pressure plate is provided with a rubber layer, and the pressure plate is connected to the mounting frame by an electric hydraulic cylinder to form a lifting structure.

[0011] Preferably, the measuring plate is a transparent plate with graduations.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the activated carbon particle filling device for the filter cartridge,

[0013] To address the shortcomings of existing activated carbon granule filling methods, which mostly rely on manual filling or simple funnel filling, manual filling is inefficient and cannot meet the needs of large-scale production. Funnel filling, on the other hand, lacks precise control over the falling speed and filling amount of activated carbon granules, resulting in uneven filling, voids, and unstable filter performance. It can also lead to waste of activated carbon granules. This application utilizes a combination of a weighing device and a quantitative delivery pump to quickly and accurately deliver activated carbon granules into the filter cartridge, greatly improving filling efficiency. Furthermore, the combination of a discharge head, a lower pressure plate, a negative pressure adsorption device, and an air suction pipe ensures that the activated carbon granules are evenly filled into the filter cartridge, avoiding uneven filling and voids, and effectively improving the filtration performance and service life of the filter cartridge. Attached Figure Description

[0014] Figure 1 This is a frontal cross-sectional view of the present invention.

[0015] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0016] Figure 3 This is a front view structural diagram of the present invention;

[0017] Figure 4 This is a schematic diagram of the rear view structure of this utility model.

[0018] In the diagram: 1. Frame; 2. Weighing device; 3. Mounting frame; 4. Electric telescopic rod; 5. Clamping seat; 6. Electric hydraulic cylinder; 7. Lower pressure plate; 8. Storage bin; 9. Metering plate; 10. Conveying pipe; 11. Quantitative conveying pump; 12. Connector; 13. Discharge head; 14. Negative pressure adsorption device; 15. Suction pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution: a filter cartridge activated carbon particle filling device, based on... Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a weighing device 2 is installed on the inner side of the upper middle part of the frame 1. The weighing device 2 is a high-precision electronic scale, which can accurately measure the weight of activated carbon particles fed into the filter cartridge each time. A mounting frame 3 is installed on the outer side of the upper part of the frame 1. At the same time, clamping components are symmetrically arranged on both sides of the weighing device 2 on the mounting frame 3. The clamping components include an electric telescopic rod 4 and a clamping seat 5. The electric telescopic rod 4 is connected to the corresponding side of the mounting frame 3. The output end of the electric telescopic rod 4 is connected to the clamping seat 5. The clamping seat 5 has a fan-shaped structure and an anti-slip pad is provided on the inner side of the clamping seat 5. The clamping seat 5 is connected to the frame 1 through the electric telescopic rod 4. The structure is movable. An electric telescopic rod 4 pushes the clamping seat 5 to one side of the filter cartridge, facilitating clamping and fixing the filter cartridge to prevent movement or shaking during filling, ensuring accurate and stable filling. The mounting frame 3 has symmetrically arranged electric hydraulic cylinders 6 at its top, with the output end of each cylinder connected to a lower pressure plate 7. The lower pressure plate 7 is located directly above the weighing device 2. An exhaust hole in the middle of the lower pressure plate 7 is connected to one end of a suction pipe 15, and the other end of the suction pipe 15 is connected to a negative pressure adsorption device 14 located at the upper end of the mounting frame 3. The electric hydraulic cylinder 6 pushes the lower pressure plate 7 downwards, allowing the filter cartridge to be clamped and fixed, preventing movement or shaking during filling and ensuring filling accuracy and stability. The bottom of the lower pressure plate 7 is attached to the top of the filter cartridge. Then, the negative pressure adsorption device 14 is activated, which generates negative pressure and draws the air out of the filter cartridge through the suction pipe 15. Under the action of gravity and negative pressure, the activated carbon particles quickly and tightly fill the inside of the filter cartridge. The bottom of the lower pressure plate 7 is provided with a rubber layer, and the lower pressure plate 7 forms a lifting structure with the mounting frame 3 through the electric hydraulic cylinder 6. The top center of the mounting frame 3 is provided with a storage box 8, and the front of the storage box 8 is provided with a measuring plate 9. The measuring plate 9 is a transparent plate with graduations, which makes it easy to understand the activated carbon particles inside the storage box 8. The amount of activated carbon granules stored is adjusted to ensure timely replenishment and continuous filling process. A conveying pipe 10 is installed at the bottom rear of the storage tank 8, and a quantitative conveying pump 11 is installed on the conveying pipe 10. The bottom of the conveying pipe 10 is connected to symmetrically arranged discharge heads 13 via a connector 12. The discharge heads 13 are engaged with corresponding positioning through holes on the lower pressure plate 7. The quantitative conveying pump 11 is existing technology. Through the quantitative conveying pump 11, a predetermined number of activated carbon granules are conveyed through the conveying pipe 10, connector 12, and discharge heads 13 into the filter cartridge, ensuring that the number of activated carbon granules conveyed each time is the same.

[0021] In use, first place the filter cartridge in the middle of the upper end of the weighing device 2, then start the electric telescopic rod 4 to push the clamping seat 5 to one side of the filter cartridge to clamp and fix the filter cartridge. Next, start the electric hydraulic cylinder 6 to push the lower pressure plate 7 down so that the bottom of the lower pressure plate 7 fits against the top of the filter cartridge. Then start the quantitative conveying pump 11 to discharge the activated carbon particles inside the storage tank 8 into the discharge head 13 through the conveying pipe 10 and the connector 12, so that the activated carbon particles fall evenly into the filter cartridge. At the same time, start the negative pressure adsorption device 14 to generate negative pressure, which draws out the air in the filter cartridge through the air suction pipe 15 to form a certain negative pressure environment. This helps the activated carbon particles to fill the filter cartridge quickly and tightly, reducing the generation of voids and preventing the activated carbon particles from flying during the filling process, thus improving the working environment.

[0022] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A filter cartridge activated carbon particle filling device, comprising a frame (1), characterized in that: A weighing device (2) is provided on the inner side of the upper middle of the frame (1), and a mounting frame (3) is provided on the outer side of the upper middle of the frame (1). At the same time, clamping components are symmetrically arranged on both sides of the weighing device (2) on the mounting frame (3). Electric hydraulic cylinders (6) are symmetrically arranged on the top of the mounting frame (3), and the output end of the electric hydraulic cylinder (6) is connected to a lower pressure plate (7). The lower pressure plate (7) is located directly above the weighing device (2). A storage box (8) is provided in the middle of the top of the mounting frame (3), and a metering plate (9) is provided on the front of the storage box (8). A conveying pipe (10) is provided at the bottom of the rear side of the storage box (8). A quantitative conveying pump (11) is provided on the conveying pipe (10), and the bottom of the conveying pipe (10) is connected to the symmetrically arranged feeding head (13) through a connector (12). The feeding head (13) is engaged with the positioning through hole corresponding to the lower pressure plate (7).

2. The activated carbon particle filling device for filter cartridges as described in claim 1, characterized in that: The clamping assembly includes an electric telescopic rod (4) and a clamping seat (5), and the electric telescopic rod (4) is connected to the corresponding side of the mounting frame (3), while the output end of the electric telescopic rod (4) is connected to the clamping seat (5).

3. The activated carbon particle filling device for filter cartridges as described in claim 2, characterized in that: The clamping seat (5) has a fan-shaped structure and an anti-slip pad is provided on the inner side of the clamping seat (5). At the same time, the clamping seat (5) and the frame (1) form a movable structure through the electric telescopic rod (4).

4. The activated carbon particle filling device for filter cartridges as described in claim 1, characterized in that: The exhaust hole in the middle of the lower pressure plate (7) is connected to one end of the suction pipe (15), and the other end of the suction pipe (15) is connected to the negative pressure adsorption device (14) set at the upper end of the mounting frame (3).

5. The activated carbon particle filling device for filter cartridges as described in claim 1, characterized in that: The lower pressure plate (7) has a rubber layer at its bottom end, and the lower pressure plate (7) forms a lifting structure with the mounting frame (3) through the electric hydraulic cylinder (6).

6. The activated carbon particle filling device for filter cartridges as described in claim 1, characterized in that: The measuring plate (9) is a transparent plate with graduations.

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