Special-shaped semi-automatic strapping machine

Abstract

The utility model discloses a special-shaped semi -automatic ribbon tying machine relates to ribbon tying machine technical field, including the body frame, the body frame is fixedly installed with the round guide rail, install the slippable multiple group semi -automatic ribbon rolling mechanism and the line support subassembly no.

Description

Technical Field

[0001] This utility model relates to the field of cable tie machine technology, specifically a non-standard semi-automatic cable tie machine. Background Technology

[0002] In modern industrial manufacturing, especially in industries with high requirements for the precision and reliability of wire harness layout, such as new energy vehicles, rail transportation, and high-end equipment manufacturing, cable bundling and fixing is an indispensable key process. Traditionally, wire harness bundling mostly uses standard rectangular or square cable ties, which have regular structures and uniform dimensions, making them easy to automate or semi-automate assembly. However, with the increasing complexity of product designs and the compactness of space layouts, more and more application scenarios require the use of irregularly shaped cable ties—that is, special structural cable ties with irregular or non-standard head or body shapes (such as arc-shaped heads, eccentric heads, irregularly shaped buckles, structures with positioning wings, etc.)—to adapt to specific installation spaces, meet special stress requirements, or achieve better electrical isolation and mechanical protection performance.

[0003] Currently, there are some highly automated cable tie machines on the market, but they generally suffer from complex structures and high costs, limiting their widespread application. Furthermore, existing semi-automatic or fully automatic cable tie equipment lacks flexibility when handling different specifications and types of cables, making adjustments time-consuming and labor-intensive, and unable to quickly adapt to changing production line demands. Relying entirely on manual binding of irregularly shaped cables is not only inefficient but also makes it difficult to guarantee consistent quality. Especially under high-intensity working conditions, manual operation is prone to fatigue, leading to frequent problems such as missed or incorrect binding. Therefore, this utility model proposes a semi-automatic cable tie machine for irregularly shaped cables. Utility Model Content

[0004] Technical problems to be solved

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a semi-automatic cable tie machine for irregular shapes.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic cable tie machine, including a machine frame, on which a circular guide rail is fixedly installed, and on which multiple sets of slidable semi-automatic cable twisting mechanisms and a first wire support assembly are installed, at both ends of the machine frame a wire harness feeding assembly, and a second wire support assembly is also fixedly installed on the machine frame, and a machine cover is installed on the upper part of the machine frame, with a cable twisting box placement component fixedly installed on one side of the machine cover.

[0008] Preferably, the semi-automatic strip rolling mechanism includes a base plate, a slide rail adapted to the circular guide rail is fixedly installed at the bottom of the base plate, a drive motor one and a drive motor two are fixedly installed on the base plate, and a drive cylinder one, a drive cylinder two and an upper fixed plate are connected to the top of the base plate through a vertical plate.

[0009] The drive motor drives a rotating shaft mounted on the upright plate to rotate via a transmission belt, and a rotating frame is fixedly connected to one end of the rotating shaft.

[0010] The output end of the second drive motor is connected to a rotating shaft via a transmission belt, and the rotating shaft is provided with a meshing gear and a clamping gear.

[0011] The output end of the drive cylinder is connected to an adapter block. The adapter block has a rotatable shaft two inside. The shaft two has a meshing gear two that meshes with the meshing gear and a clamping gear two that corresponds to the clamping gear.

[0012] The output end of the second driving cylinder is connected to the third driving cylinder, and the output end of the third driving cylinder is connected to the pressure rod.

[0013] Preferably, the cable support assembly includes a fixing frame, a slide rail adapted to the circular guide rail is fixedly connected to one side of the fixing frame, a drive cylinder is fixedly connected to one side of the fixing frame, and a support plate with a bending mechanism is fixedly connected to the output end of the drive cylinder.

[0014] Preferably, the cable support assembly 2 includes a drive cylinder 4 fixedly mounted on the machine frame, and the output end of the drive cylinder 4 is fixedly connected to a support plate 2 with a V-shaped groove on the top.

[0015] Preferably, the wire harness feeding assembly includes a fixed base frame, and a linear module driven by a motor is provided on the top of the fixed base frame. The output end of the linear module is connected to a cylinder, the output end of the cylinder is connected to a second cylinder, the output end of the second cylinder is connected to a pneumatic finger, and the output end of the pneumatic finger is connected to a wire clamping gripper.

[0016] Preferably, the wire harness feeding assembly further includes a wire feeding moving mechanism, which includes a magnetically coupled rodless cylinder. The output end of the magnetically coupled rodless cylinder is connected to a pneumatic finger two, and the output end of the pneumatic finger two is fixedly connected to two symmetrically arranged wire clamping heads.

[0017] Beneficial effects:

[0018] Compared with existing technologies, this semi-automatic cable tie machine has the following advantages:

[0019] This invention uses wire harness feeding components on both sides to clamp the wire harness, and guides the wire harness to place it at the outlet of the second wire support component through the first wire support component. Then, a semi-automatic strip-rolling mechanism performs the strip-rolling and binding work. This device can achieve semi-automatic binding of wire harnesses through the above steps, thereby improving the efficiency of wire harness binding. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a side view of the structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the semi-automatic strip rolling mechanism of this utility model;

[0024] Figure 4 This is a schematic diagram of the semi-automatic strip rolling mechanism of this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the wire support assembly of this utility model;

[0026] Figure 6 This is a schematic diagram of the structure of the second wire support assembly of this utility model;

[0027] Figure 7 This is a schematic diagram of the wire harness feeding assembly of this utility model.

[0028] In the picture:

[0029] 1. Machine frame; 2. Circular guide rail; 3. Semi-automatic strip rolling mechanism; 4. Wire support assembly one; 5. Wire harness feeding assembly; 6. Wire support assembly two; 7. Machine cover; 8. Strip rolling box placement component; 301. Base plate; 302. Slide rail; 303. Drive motor one; 304. Drive motor two; 305. Drive cylinder one; 306. Drive cylinder two; 307. Upper fixing plate; 3031. Rotating shaft; 3032. Rotating frame; 3041. Rotating shaft; 3042. Meshing gear; 3043. Clamping gear; 3051. Adapter block; 3 052. Rotating shaft two; 3053. Meshing gear two; 3054. Clamping gear two; 3061. Drive cylinder three; 3062. Pressure rod; 401. Fixing frame; 402. Slide rail two; 403. Drive cylinder four; 404. Support plate; 601. Drive cylinder four; 602. Support plate two; 501. Fixing base frame; 502. Linear module; 503. Cylinder; 504. Second cylinder; 505. Pneumatic finger; 506. Wire clamp; 507. Magnetic coupling rodless cylinder; 508. Pneumatic finger two; 509. Wire clamp head. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1 to 7 As shown, this utility model provides a technical solution: a semi-automatic cable tie machine, including a machine frame 1, a circular guide rail 2 fixedly installed on the machine frame 1, multiple sets of slidable semi-automatic cable twisting mechanisms 3 and a wire support assembly 4 installed on the circular guide rail 2, wire harness feeding assemblies 5 installed at both ends of the machine frame 1, a second wire support assembly 6 fixedly installed on the machine frame 1, a machine cover 7 installed on the upper part of the machine frame 1, and a cable twisting box placement component 8 fixedly installed on one side of the machine cover 7.

[0032] Please refer to the following carefully. Figure 3 and Figure 4 The semi-automatic strip rolling mechanism 3 includes a base plate 301. A slide rail 302 adapted to the circular guide rail 2 is fixedly installed at the bottom of the base plate 301. A drive motor 303 and a drive motor 304 are fixedly installed on the base plate 301. A drive cylinder 305, a drive cylinder 306 and an upper fixed plate 307 are connected to the top of the base plate 301 through a vertical plate.

[0033] The drive motor 303 drives the rotating shaft 3031 mounted on the vertical plate to rotate via a transmission belt. One end of the rotating shaft 3031 is fixedly connected to a rotating frame 3032.

[0034] The output end of the drive motor 304 is connected to a rotating shaft 3041 via a transmission belt. The rotating shaft 3041 is equipped with a meshing gear 3042 and a clamping gear 3043.

[0035] The output end of the drive cylinder 305 is connected to the adapter block 3051. The adapter block 3051 is equipped with a rotatable shaft 3052. The shaft 3052 is equipped with a meshing gear 3053 that meshes with the meshing gear 3042 and a clamping gear 3054 that corresponds to the clamping gear 3043.

[0036] The output end of drive cylinder 2 306 is connected to drive cylinder 3061, and the output end of drive cylinder 3061 is connected to pressure rod 3062.

[0037] Please refer to the following carefully. Figure 5 The cable support assembly 4 includes a fixing frame 401. A slide rail 402 adapted to the circular guide rail 2 is fixedly connected to one side of the fixing frame 401. A drive cylinder 403 is fixedly connected to one side of the fixing frame 401. A support plate 404 with a bending mechanism is fixedly connected to the output end of the drive cylinder 403.

[0038] Please refer to the following carefully. Figure 7 The wire harness feeding assembly 5 includes a fixed base frame 501. A linear module 502 driven by a motor is set on the top of the fixed base frame 501. A cylinder 503 is connected to the output end of the linear module 502. A second cylinder 504 is connected to the output end of the cylinder 503. A pneumatic finger 505 is connected to the output end of the second cylinder 504. A wire clamping gripper 506 is connected to the output end of the pneumatic finger 505. The wire harness feeding assembly 5 also includes a wire feeding moving mechanism. The wire feeding moving mechanism includes a magnetically coupled rodless cylinder 507. A second pneumatic finger 508 is connected to the output end of the magnetically coupled rodless cylinder 507. Two symmetrically arranged wire clamping heads 509 are fixedly connected to the output end of the second pneumatic finger 508.

[0039] Please refer to the following carefully. Figure 6 The cable support assembly 26 includes a drive cylinder 4 601 fixedly installed on the machine frame 1, and the output end of the drive cylinder 4 601 is fixedly connected to a support plate 2 602 with a V-shaped groove on the top.

[0040] Working principle: The wire harness is clamped by the wire harness feeding components 5 on both sides, and placed in the wire harness support component 6 by the guide of the wire support component 1 4. Then, the semi-automatic strip rolling mechanism 3 performs the strip rolling and binding work. The device can realize the semi-automatic binding work of the wire harness through the above steps, thereby improving the binding efficiency of the wire harness.

[0041] The wire harness feeding assembly first uses a system consisting of a motor-driven linear module, a cylinder, a second cylinder, and pneumatic fingers to pick up the wire harness from the production line or other supply point and accurately place it in a predetermined position. The loading movement mechanism includes a magnetically coupled rodless cylinder, which can flexibly adjust the position of the wire harness to ensure that it enters the binding station accurately. Wire support assemblies one and two use drive cylinders to move specially shaped support plates to support and guide the wire harness, placing it in the optimal binding position.

[0042] After binding is completed, the trays in wire support assembly one and wire support assembly two are driven upward by cylinders and reset by wire harness feeding assembly, placing the wire harness back to its original position on the production line or other supply point.

[0043] This invention employs a circular guide rail combined with multiple sets of sliding semi-automatic cable clamping mechanisms and cable support components to achieve a highly efficient and stable cable harness binding process. Furthermore, by optimizing the design of the cable harness feeding component, the accuracy of cable clamping and placement is improved, further enhancing the efficiency and quality of the binding work. This innovative design not only solves the problems existing in the prior art but also provides a more economical and effective solution for binding new energy cables.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic cable tie machine for irregular shapes, comprising a machine frame (1), characterized in that: A circular guide rail (2) is fixedly installed on the machine frame (1). Multiple sets of semi-automatic strip rolling mechanisms (3) and wire support assembly one (4) are installed on the circular guide rail (2). Wire harness feeding assemblies (5) are installed at both ends of the machine frame (1). Wire support assembly two (6) is also fixedly installed on the machine frame (1). A machine cover (7) is installed on the upper part of the machine frame (1). A strip rolling box placement component (8) is fixedly installed on one side of the machine cover (7).

2. The irregular-shaped semi-automatic cable tie machine according to claim 1, characterized in that: The semi-automatic strip rolling mechanism (3) includes a base plate (301), a slide rail (302) adapted to the circular guide rail (2) is fixedly installed at the bottom of the base plate (301), a drive motor one (303) and a drive motor two (304) are fixedly installed on the base plate (301), and a drive cylinder one (305), a drive cylinder two (306) and an upper fixing plate (307) are connected to the top of the base plate (301) through a vertical plate; The drive motor (303) drives the rotating shaft (3031) mounted on the upright plate to rotate via a transmission belt. One end of the rotating shaft (3031) is fixedly connected to a rotating frame (3032). The output end of the second drive motor (304) is connected to a rotating shaft (3041) via a transmission belt. The rotating shaft (3041) is provided with a meshing gear (3042) and a clamping gear (3043). The output end of the drive cylinder (305) is connected to an adapter block (3051). The adapter block (3051) is provided with a rotatable shaft (3052). The shaft (3052) is provided with a meshing gear (3053) that meshes with the meshing gear (3042) and a clamping gear (3054) that corresponds to the clamping gear (3043). The output end of the second driving cylinder (306) is connected to the third driving cylinder (3061), and the output end of the third driving cylinder (3061) is connected to the pressure rod (3062).

3. The irregular-shaped semi-automatic cable tie machine according to claim 1, characterized in that: The cable support assembly (4) includes a fixing frame (401), a slide rail (402) adapted to the circular guide rail (2) is fixedly connected to one side of the fixing frame (401), a drive cylinder (403) is fixedly connected to one side of the fixing frame (401), and a support plate (404) with a bending mechanism is fixedly connected to the output end of the drive cylinder (403).

4. The irregular semi-automatic cable tie machine according to claim 1, characterized in that: The cable support assembly 2 (6) includes a drive cylinder 4 (601) fixedly installed on the machine frame (1), and the output end of the drive cylinder 4 (601) is fixedly connected to a support plate 2 (602) with a V-shaped groove on the top.

5. The irregular-shaped semi-automatic cable tie machine according to claim 1, characterized in that: The wire harness feeding assembly (5) includes a fixed base frame (501), and a linear module (502) driven by a motor is provided on the top of the fixed base frame (501). The output end of the linear module (502) is connected to a cylinder (503), the output end of the cylinder (503) is connected to a second cylinder (504), the output end of the second cylinder (504) is connected to a pneumatic finger (505), and the output end of the pneumatic finger (505) is connected to a wire clamp (506).

6. The irregular-shaped semi-automatic cable tie machine according to claim 5, characterized in that: The wire harness feeding assembly (5) also includes a wire feeding moving mechanism, which includes a magnetically coupled rodless cylinder (507). The output end of the magnetically coupled rodless cylinder (507) is connected to a pneumatic finger (508), and the output end of the pneumatic finger (508) is fixedly connected to two symmetrically arranged wire clamping heads (509).

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