Positioning and pressing tool
Patent Information
- Application Number
- CN202522202602.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-17
AI Technical Summary
捆扎芯体时,还需要对芯体进行定位和压紧,单人无法完成操作,导致人工成本提高
[0019]本实用新型提供了一种定位压紧工装,包括底板和压紧组件,压紧组件包括第一定位件、定位座和压紧件,第一定位件和定位座均连接于底板,第一定位件具有第一凸出部,底板具有多个安装位置,多个安装位置沿第一方向依次间隔设置,定位座能够择一设置在一个安装位置处,压紧件连接于定位座,且压紧件相对于定位座沿第一方向的位置可调节,第一凸出部设置在底板沿第一方向的一端,压紧件位于底板沿第一方向的另一端,第一凸出部和压紧件之间的间隙用于放置芯体,第一凸出部和压紧件能够共同定位和压紧芯体,即不再需要人工来压紧芯体,可节省人力投入,降低人力成本。
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Figure CN224782425U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of evaporator core assembly technology, and in particular to a positioning and clamping tool. Background Technology
[0002] After assembly, the evaporator core needs to be brazed using steel wire binding, usually done with automated binding equipment. However, if the automated binding equipment malfunctions or the steel wire breaks during the binding process, manual binding is required. Binding the core also necessitates positioning and tightening it, an operation that cannot be completed by a single person, thus increasing labor costs. Utility Model Content
[0003] The purpose of this utility model is to provide a positioning and clamping fixture that can reduce manual labor consumption.
[0004] To achieve this objective, the present invention adopts the following technical solution:
[0005] A positioning and clamping fixture is provided, comprising:
[0006] Base plate;
[0007] A clamping assembly includes a first positioning member, a positioning seat, and a clamping member. The first positioning member and the positioning seat are both connected to the base plate. The first positioning member has a first protrusion. The base plate has multiple mounting positions, which are sequentially spaced along a first direction. The positioning seat can be selectively positioned at one of the mounting positions. The clamping member is connected to the positioning seat, and the position of the clamping member relative to the positioning seat along the first direction is adjustable. The first protrusion is located at one end of the base plate along the first direction, and the clamping member is located at the other end of the base plate along the first direction. The gap between the first protrusion and the clamping member is used to place a core. The first protrusion and the clamping member can jointly position and clamp the core.
[0008] Optionally, the clamping assembly further includes a second positioning member. A first positioning hole is provided at each of the mounting positions of the base plate, and a second positioning hole is provided on the positioning seat. The second positioning member passes through the first positioning hole and the second positioning hole in sequence.
[0009] Optionally, the positioning seat has a threaded hole extending through it along the first direction, and the clamping member has a threaded rod extending along the first direction. The threaded rod is threadedly engaged with the threaded hole so that the position of the clamping member relative to the positioning seat along the first direction can be adjusted.
[0010] Optionally, a turntable is provided at the end of the threaded rod away from the first protrusion.
[0011] Optionally, the clamping assembly further includes a rotation drive, the threaded rod being connected to the output end of the rotation drive, and the rotation drive being able to drive the threaded rod to rotate along its own axial direction.
[0012] Optionally, the clamping component further includes a clamping head and a bearing, wherein the outer ring of the bearing is connected to the clamping head, the inner ring of the bearing is connected to the threaded rod, and the axial direction of the bearing is the first direction.
[0013] Optionally, the clamping assembly further includes a first pressure sensor, the test end of which is disposed on the surface of the clamping member pressing against the core, and the first pressure sensor is used to detect the pressure between the clamping member and the core;
[0014] And / or, the clamping assembly further includes a second pressure sensor, the test end of which is disposed on the surface of the first protrusion pressing against the core, and the second pressure sensor is used to detect the pressure between the first protrusion and the core.
[0015] Optionally, multiple first positioning elements are arranged at intervals along a second direction, wherein the second direction is perpendicular to the first direction.
[0016] Optionally, the clamping member has a plurality of clamping portions, each of which presses against the core. The plurality of clamping portions are arranged at intervals along a second direction, which is perpendicular to the first direction.
[0017] Optionally, the system further includes a positioning component, which includes a first limiting member and a second limiting member both connected to the base plate. The first limiting member and the second limiting member are spaced apart and opposite to each other along a second direction. The gap between the first limiting member and the second limiting member is used to place the core. The second direction is perpendicular to the first direction. The base plate has multiple assembly positions, which are sequentially spaced along the second direction. The second limiting member can be selectively positioned at one of the assembly positions.
[0018] The beneficial effects of this utility model are:
[0019] This utility model provides a positioning and clamping fixture, including a base plate and a clamping assembly. The clamping assembly includes a first positioning element, a positioning seat, and a clamping element. The first positioning element and the positioning seat are both connected to the base plate. The first positioning element has a first protrusion. The base plate has multiple installation positions, which are arranged sequentially and spaced apart along a first direction. The positioning seat can be selectively installed at one of the installation positions. The clamping element is connected to the positioning seat, and the position of the clamping element relative to the positioning seat along the first direction is adjustable. The first protrusion is located at one end of the base plate along the first direction, and the clamping element is located at the other end of the base plate along the first direction. The gap between the first protrusion and the clamping element is used to place a core. The first protrusion and the clamping element can jointly position and clamp the core, that is, manual clamping of the core is no longer required, which can save manpower and reduce labor costs. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the positioning and clamping fixture provided in this embodiment of the utility model;
[0021] Figure 2 This is a schematic diagram of the positioning and clamping fixture and the core provided in this embodiment of the utility model.
[0022] In the picture:
[0023] 1. Base plate; 101. Installation position; 102. Assembly position;
[0024] 2. First positioning element; 21. First protrusion;
[0025] 3. Positioning seat;
[0026] 4. Clamping component; 41. Threaded rod; 42. Turntable; 43. Clamping head; 431. Clamping part; 44. Bearing;
[0027] 5. Second positioning component; 6. First limiting component; 7. Second limiting component;
[0028] 800, core; 801, steel wire. Detailed Implementation
[0029] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining this utility model and not for limiting it. Furthermore, it should be noted that, for ease of description, only the parts related to this utility model are shown in the drawings, not all of them.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0032] After assembly, the evaporator core needs to be brazed using steel wire binding, usually done with automated binding equipment. However, if the automated binding equipment malfunctions or the steel wire breaks during the binding process, manual binding is required. Binding the core also necessitates positioning and tightening it, an operation that cannot be completed by a single person, thus increasing labor costs.
[0033] Therefore, this embodiment provides a positioning and clamping fixture to solve the above problems, which can reduce labor consumption. It should be noted that... Figure 1 In the diagram, direction ab is the first direction, direction cd is the second direction, and the second direction is perpendicular to the first direction.
[0034] like Figures 1-2 As shown, the positioning and clamping fixture in this embodiment includes a base plate 1 and a clamping assembly. The clamping assembly includes a first positioning member 2, a positioning seat 3 and a clamping member 4. The first positioning member 2 and the positioning seat 3 are both connected to the base plate 1.
[0035] The first positioning member 2 has a first protrusion 21. Optionally, in this embodiment, the first positioning member 2 further includes a positioning strip, which is laid flat on the base plate 1. The first protrusion 21 is connected to the end of the positioning strip and protrudes in a direction perpendicular to the base plate 1 to limit the core 800 placed on the base plate 1.
[0036] Optionally, multiple first positioning members 2 are arranged at intervals along the second direction, and the multiple first protrusions 21 are aligned along the second direction. The multiple first protrusions 21 can ensure more balanced positioning of the core 800, and the core 800 will not deflect. Optionally, in this embodiment, three first positioning members 2 are provided, and the three first positioning members 2 are evenly spaced.
[0037] The base plate 1 has multiple mounting positions 101, which are arranged sequentially at intervals along the first direction. The positioning seat 3 can be selected to be mounted at one of the mounting positions 101. That is, the position of the positioning seat 3 relative to the base plate 1 is adjustable, and the distance between the positioning seat 3 and the first protrusion 21 is adjustable, so as to adapt to cores 800 of different sizes.
[0038] Optionally, the clamping assembly also includes a second positioning element 5. A first positioning hole is provided at each mounting position 101 of the base plate 1, and a second positioning hole is provided on the positioning seat 3. The second positioning element 5 passes through the first positioning hole and the second positioning hole in sequence, thereby enabling rapid assembly of the positioning seat 3 onto the base plate 1. Optionally, the second positioning element 5 is a positioning pin, and both the first and second positioning holes are pin holes.
[0039] Optionally, the positioning seat 3 is provided with at least two second positioning holes to prevent the positioning seat 3 from rotating relative to the base plate 1.
[0040] The clamping member 4 is connected to the positioning seat 3, and the position of the clamping member 4 relative to the positioning seat 3 along the first direction is adjustable. The first protrusion 21 is provided at one end of the base plate 1 along the first direction, and the clamping member 4 is located at the other end of the base plate 1 along the first direction. The gap between the first protrusion 21 and the clamping member 4 is used to place the core 800. The first protrusion 21 and the clamping member 4 can jointly position and clamp the core 800, that is, there is no need for manual clamping of the core 800, which can save manpower and reduce labor costs.
[0041] Optionally, the positioning seat 3 has a threaded hole extending through it in the first direction, and the clamping member 4 has a threaded rod 41 extending in the first direction. The threaded rod 41 is threadedly engaged with the threaded hole so that the position of the clamping member 4 relative to the positioning seat 3 in the first direction can be adjusted. That is, the distance between the clamping member 4 and the first protrusion 21 can be adjusted to achieve the limiting, fixing and clamping of the core 800 by the clamping member 4.
[0042] Optionally, in some embodiments, a turntable 42 is provided at the end of the threaded rod 41 away from the first protrusion 21 to facilitate manual operation. When the operator rotates the turntable 42, the threaded rod 41 can be rotated along its own axis, and the threaded rod 41 moves relative to the positioning seat 3, and the clamping member 4 moves relative to the positioning seat 3.
[0043] Optionally, in other embodiments, the clamping assembly further includes a rotation drive, with the threaded rod 41 connected to the output end of the rotation drive, which can drive the threaded rod 41 to rotate along its own axial direction. Optionally, the rotation drive is a motor, which drives the threaded rod 41 to rotate.
[0044] Optionally, the clamping component 4 also includes a clamping head 43 and a bearing 44. The clamping head 43 is used to press against the core 800. The outer ring of the bearing 44 is connected to the clamping head 43, and the inner ring of the bearing 44 is connected to the threaded rod 41. The axial direction of the bearing 44 is the first direction. That is, when the threaded rod 41 rotates, the clamping head 43 is driven to move by means of the bearing 44. After the clamping head 43 has contacted the core 800, it will not rotate to avoid scratching the core 800.
[0045] Optionally, the clamping member 4 has a plurality of clamping portions 431, that is, the clamping head 43 has a plurality of clamping portions 431, all of which protrude along a first direction to press against the core 800, and the plurality of clamping portions 431 are arranged sequentially at intervals along a second direction, the second direction being perpendicular to the first direction. Optionally, in this embodiment, the clamping head 43 has two clamping portions 431, the two clamping portions 431 being located at opposite ends along the second direction, that is, the clamping head 43 is similar to a C-shape, so as to clamp the core 800 as evenly as possible.
[0046] Optionally, in some embodiments, the clamping assembly further includes a first pressure sensor. The test end of the first pressure sensor is disposed on the surface of the clamping member 4 that presses against the core 800. The first pressure sensor is used to detect the pressure between the clamping member 4 and the core 800. Based on the pressure test results, it can be determined whether the core 800 is clamped in place, thereby increasing the accuracy of the clamping operation and further improving the clamping quality of the core 800.
[0047] Optionally, the clamping assembly also includes a second pressure sensor, the test end of which is disposed on the surface of the first protrusion 21 pressing against the core 800. The second pressure sensor is used to detect the pressure between the first protrusion 21 and the core 800.
[0048] Optionally, the positioning and clamping fixture further includes a positioning assembly, which includes a first limiting member 6 and a second limiting member 7, both connected to the base plate 1. The first limiting member 6 and the second limiting member 7 are spaced apart and opposite to each other along a second direction, and the gap between the first limiting member 6 and the second limiting member 7 is used to place the core 800. That is, the first protrusion 21 and the clamping member 4 are respectively located at both ends of the core 800 along the first direction, and the first limiting member 6 and the second limiting member 7 are respectively located at both ends of the core 800 along the second direction. The first limiting member 6 is fixedly mounted on the base plate 1 by bolts, and the position of the second limiting member 7 relative to the base plate 1 along the second direction is adjustable.
[0049] Optionally, both the first limiting member 6 and the second limiting member 7 have a second protrusion, which protrudes in a direction perpendicular to the base plate 1 to increase the contact area with the side of the core 800. Optionally, both the first limiting member 6 and the second limiting member 7 have a plurality of second protrusions arranged at intervals along a first direction.
[0050] Optionally, the base plate 1 has multiple assembly positions 102, which are arranged sequentially at intervals along the second direction, and the second limiting member 7 can be selectively disposed at one of the assembly positions 102.
[0051] Optionally, a third positioning hole is provided at each assembly position 102 of the base plate 1, and a fourth positioning hole is provided on the second limiting member 7. The third positioning member passes through the third positioning hole and the fourth positioning hole in sequence, thereby realizing the rapid assembly of the second limiting member 7 on the base plate 1. Optionally, the third positioning member is a positioning pin, and both the third positioning hole and the fourth positioning hole are pin holes.
[0052] By using this positioning and clamping fixture to clamp the core 800, the operator can wrap the steel wire 801 around the core 800 and tighten the steel wire 801, saving manpower and preventing some cores 800 from being insufficiently clamped due to differences in manual operation, which helps to improve the quality of the core 800.
[0053] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A positioning and clamping fixture, characterized in that, include: Base plate (1); A clamping assembly includes a first positioning element (2), a positioning seat (3), and a clamping element (4). The first positioning element (2) and the positioning seat (3) are both connected to the base plate (1). The first positioning element (2) has a first protrusion (21). The base plate (1) has multiple mounting positions (101), which are sequentially spaced along a first direction. The positioning seat (3) can be selectively mounted at one of the mounting positions (101). The clamping element (4) is connected to the base plate (1). The positioning seat (3) and the clamping member (4) are adjustable relative to the positioning seat (3) along the first direction. The first protrusion (21) is located at one end of the base plate (1) along the first direction, and the clamping member (4) is located at the other end of the base plate (1) along the first direction. The gap between the first protrusion (21) and the clamping member (4) is used to place the core (800). The first protrusion (21) and the clamping member (4) can jointly position and clamp the core (800).
2. The positioning and clamping fixture according to claim 1, characterized in that, The clamping assembly also includes a second positioning element (5). A first positioning hole is provided at each of the installation positions (101) of the base plate (1), and a second positioning hole is provided on the positioning seat (3). The second positioning element (5) is sequentially inserted through the first positioning hole and the second positioning hole.
3. The positioning and clamping fixture according to claim 1, characterized in that, The positioning seat (3) has a threaded hole through it along the first direction, and the clamping member (4) has a threaded rod (41) extending along the first direction. The threaded rod (41) is threadedly engaged with the threaded hole so that the position of the clamping member (4) relative to the positioning seat (3) along the first direction can be adjusted.
4. The positioning and clamping fixture according to claim 3, characterized in that, A turntable (42) is provided at the end of the threaded rod (41) away from the first protrusion (21).
5. The positioning and clamping fixture according to claim 3, characterized in that, The clamping assembly also includes a rotation drive component, and the threaded rod (41) is connected to the output end of the rotation drive component. The rotation drive component can drive the threaded rod (41) to rotate along its own axis.
6. The positioning and clamping fixture according to claim 3, characterized in that, The clamping member (4) further includes a clamping head (43) and a bearing (44), the outer ring of the bearing (44) is connected to the clamping head (43), the inner ring of the bearing (44) is connected to the threaded rod (41), and the axial direction of the bearing (44) is the first direction.
7. The positioning and clamping fixture according to any one of claims 1-6, characterized in that, The clamping assembly also includes a first pressure sensor, the test end of which is disposed on the surface of the clamping member (4) pressing against the core (800). The first pressure sensor is used to detect the pressure between the clamping member (4) and the core (800). And / or, the clamping assembly further includes a second pressure sensor, the test end of which is disposed on the surface of the first protrusion (21) pressing against the core (800), and the second pressure sensor is used to detect the pressure between the first protrusion (21) and the core (800).
8. The positioning and clamping fixture according to any one of claims 1-6, characterized in that, The first positioning element (2) is arranged in a plurality of intervals along the second direction, and the second direction is perpendicular to the first direction.
9. The positioning and clamping fixture according to any one of claims 1-6, characterized in that, The clamping member (4) has a plurality of clamping parts (431), each of which presses against the core (800). The plurality of clamping parts (431) are arranged at intervals along a second direction, which is perpendicular to the first direction.
10. The positioning and clamping fixture according to any one of claims 1-6, characterized in that, It also includes a positioning component, which includes a first limiting member (6) and a second limiting member (7) both connected to the base plate (1). The first limiting member (6) and the second limiting member (7) are arranged opposite each other at intervals along a second direction. The gap between the first limiting member (6) and the second limiting member (7) is used to place the core (800). The second direction is perpendicular to the first direction. The base plate (1) has multiple assembly positions (102). The multiple assembly positions (102) are arranged at intervals along the second direction. The second limiting member (7) can be selectively set at one of the assembly positions (102).