An automated coil bundling machine

CN224782437UActive Publication Date: 2026-09-22NINGXIA XINWANG ALUMINUM CO LTD +4
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Patent Information

Application Number
CN202522413660.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-13
Publication Date
2026-09-22
Estimated Expiration
2035-11-13

AI Technical Summary

Benefits of technology

[0024]与现有技术相比,本申请的有益效果在于:针对现有的线圈在成卷之后,对线圈进行捆绑时,大多将线圈放置在捆绑台的上方,通过人工拧紧捆绑丝对线圈进行捆绑,当成卷的线圈直径较大时,通过人工捆绑则费时费力,造成线圈捆绑效率低的问题,本申请通过捆绑机构和平移机构的配合设置,可有效解决上述不足,具体而言,首先通过控制移动组件使第一输料件与一组第二输料件进行对接,然后通过导向架引导捆绑丝进行移动到进料组件的输出端,通过进料组件将捆绑丝输送到第一输料件和第二输料件的内部,在捆绑丝包裹线圈一圈之后,通过控制拧紧组件,将捆绑丝拧紧,完成对线圈的捆绑,然后通过控制移动组件断开第一输料件与一组第二输料件的对接,然后通过控制驱动组件带动捆绑台进行一定角度的转动,再控制移动组件,使第一输料件与另一组第二输料件对接,对线圈再次捆绑,通过设置多组第二输料件,能够对铝丝线圈进行多次捆绑,一组线圈捆绑完成之后,通过控制放置板和底板在滑轨的顶部滑动,移动到另一组底座的一侧,对另一组线圈进行捆绑,放置台上方的捆绑丝用完之后,通过控制电机的输出轴转动,带动螺纹杆在第三壳体的内部转动,带动螺纹座在第三壳体的内部滑动,带动放置台能够进行水平平移,在放置台的上方放置捆绑丝时,能够将放置台移动到远离导向架的地方,避免导向架影响到捆绑丝从上到下的放入,从而能够自动对线圈进行捆绑,无需再通过人工捆绑。

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Abstract

The application provides an automatic coil bundling machine, belonging to the technical field of license plate recognition. The automatic coil bundling machine is used for bundling coils through bundling wires. One side of the bundling wire is provided with a bundling mechanism for bundling the coil. The lower side of the bundling wire is provided with a translation mechanism. First, the first feeding part is connected with a group of second feeding parts through the control of the moving assembly. Then the bundling wire is guided to move to the output end of the feeding assembly through the guide frame. The bundling wire is fed into the first feeding part and the second feeding part through the feeding assembly. After the bundling wire wraps the coil once, the bundling wire is tightened through the control of the tightening assembly, the bundling of the coil is completed, then the connection between the first feeding part and the group of second feeding parts is disconnected through the control of the moving assembly, and the aluminum wire coil can be bundled for multiple times through the setting of multiple groups of second feeding parts.
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Description

Technical Field

[0001] This application relates to the field of coil bundling, and more specifically, to an automated coil bundling machine. Background Technology

[0002] Aluminum wire is a silvery-white, lightweight metal with ductility and elasticity. It is commonly produced in the form of rods, sheets, foils, powders, strips, and filaments. During the production of aluminum wire, the formed aluminum wires are collected in coils. After being coiled, the aluminum wires (coils) need to be bound with binding wires to prevent the coiled aluminum wires from scattering during subsequent transportation.

[0003] However, the existing coil binding devices still have the following shortcomings in use: After the coil is rolled up, when binding the coil, the coil is mostly placed on the binding table and the binding wire is tightened manually to bind the coil. When the diameter of the rolled coil is large, manual binding is time-consuming and laborious, resulting in low coil binding efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this application provides an automated coil bundling machine, which aims to improve the existing method of bundling coils after they are rolled up. In most cases, the coils are placed on a bundling table and the bundling wires are tightened manually to bind the coils. When the diameter of the coils is large, manual bundling is time-consuming and laborious, resulting in low coil bundling efficiency.

[0005] This application provides an automated coil bundling machine for bundling coils with binding wire. A binding mechanism for bundling coils is provided on one side of the binding wire, and a translation mechanism is provided below the binding wire. The binding mechanism includes a slide rail, and a placement platform for placing binding wires is slidably disposed on the top of the slide rail. A base plate is disposed on one side of the placement platform, and the base plate is slidably disposed on the top of the slide rail.

[0006] In one specific implementation, a guide frame is connected to the top of the base plate.

[0007] In the above implementation process, the guide frame can guide the binding wires placed above the placement platform to be transported into the interior of the first housing.

[0008] In one specific implementation, a first housing is connected to the top of the base plate, and a feeding assembly is disposed inside the first housing.

[0009] In the above implementation process, by setting the feeding component, the binding wire passing through the guide frame can be fed into the interior of the first and second feeding components through the feeding component.

[0010] In one specific implementation, a movable component is connected to the top of the first housing, and a first feeding component is connected to the output end of the movable component. Multiple sets of limiting components are connected to the outer surface of the first feeding component.

[0011] In the above implementation process, the moving component can drive the first feeding component to move. The limiting component can prevent the binding wire from detaching from the first feeding component when the feeding track opening of the first feeding component is facing downward, so that the binding wire moves stably inside the first feeding component.

[0012] In one specific implementation, a tightening assembly is provided inside the first housing.

[0013] In the above implementation process, by setting the tightening component, after the binding wire wraps around the coil once, the binding wire can be tightened by controlling the tightening component to complete the binding of the aluminum wire coil.

[0014] In one specific implementation, a plurality of bases are provided on one side of the slide rail, a drive assembly is connected to the top of the bases, and a binding platform is connected to the output end of the drive assembly.

[0015] In the above implementation process, by setting the drive component, the output shaft of the drive component can be controlled to rotate, thereby driving the binding platform to rotate above the base.

[0016] In one specific implementation, the top of the binding platform is provided with three sets of grooves, and the interior of the grooves is connected to a second material conveying component.

[0017] In the above implementation process, by setting the groove, the second feeding component can be connected inside the groove. By controlling the moving component and the rotating component, the first feeding component and different second feeding components can be docked, and the aluminum wire coil can be bundled multiple times.

[0018] In one specific implementation, the translation mechanism includes a third housing connected to one side of the placement platform. One end of the third housing is connected to a motor, the output shaft of which passes through the third housing and is connected to a threaded rod. The other end of the threaded rod is rotatably connected inside the third housing.

[0019] In the above implementation process, by setting up the motor, the output shaft of the motor can be controlled to rotate, which in turn drives the threaded rod to rotate inside the third housing.

[0020] In one specific implementation, the outer surface of the threaded rod is threadedly connected to a threaded seat, the threaded seat being slidably connected inside the third housing, and the threaded seat being connected to one side of the placement platform.

[0021] In the above implementation process, by setting the threaded rod, the threaded seat can be driven to slide inside the third housing when the threaded rod rotates, and the placement platform can be moved horizontally. When the binding wire is placed above the placement platform, the placement platform can be moved away from the guide frame to avoid the guide frame affecting the placement of the binding wire from top to bottom.

[0022] In one specific implementation, a second housing is connected to the other side of the placement platform, a sliding rod is connected inside the second housing, and a slider is slidably connected to the outer surface of the sliding rod, the slider being connected to the other side of the placement platform.

[0023] In the above implementation process, by setting the sliding rod, the slider can be driven to slide on the outer surface of the sliding rod when the placement platform moves, so that the placement platform can move horizontally stably.

[0024] Compared with the prior art, the beneficial effects of this application are as follows: Existing methods for bundling coils after winding typically involve placing the coils above a bundling table and manually tightening the binding wire. When the coil diameter is large, manual bundling is time-consuming and labor-intensive, resulting in low coil bundling efficiency. This application effectively solves these shortcomings by using a combination of a bundling mechanism and a translation mechanism. Specifically, firstly, the moving component is controlled to connect the first feeding component with a set of second feeding components. Then, the guide frame guides the binding wire to the output end of the feeding component, which then feeds the binding wire into the first and second feeding components. After the binding wire wraps around the coil once, the tightening component is controlled to tighten the binding wire, completing the coil bundling. Finally, the moving component is controlled to disconnect the first feeding component from the set of second feeding components. The components are connected, and then the binding table is rotated at a certain angle by the control drive component. Then the moving component is controlled to connect the first feeding component with another set of second feeding components to bind the coil again. By setting multiple sets of second feeding components, the aluminum wire coil can be bound multiple times. After one set of coils is bound, the placement plate and the base plate are controlled to slide on the top of the slide rail and move to the side of another set of bases to bind another set of coils. After the binding wire on the placement table is used up, the output shaft of the motor is controlled to rotate, which drives the threaded rod to rotate inside the third housing and drives the threaded seat to slide inside the third housing, so that the placement table can be moved horizontally. When placing binding wire on the placement table, the placement table can be moved away from the guide frame to avoid the guide frame affecting the placement of binding wire from top to bottom, so that the coil can be automatically bound without manual binding. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of an automated coil bundling machine provided in an embodiment of this application; Figure 2 A schematic diagram of the guide frame structure provided for an embodiment of this application; Figure 3 A schematic diagram of the first shell structure provided for an embodiment of this application; Figure 4 for Figure 3 Enlarged view of point A in the middle; Figure 5 A schematic diagram of the binding platform structure provided for an embodiment of this application; Figure 6 A schematic diagram of the structure of the second material conveying component provided for an embodiment of this application; Figure 7 A schematic diagram of the driving component structure provided for an embodiment of this application; Figure 8 A schematic diagram of the threaded rod structure provided for an embodiment of this application.

[0027] In the diagram: 1. Binding wire; 2. Binding mechanism; 201. Slide rail; 202. Placement platform; 203. Base; 204. Binding platform; 205. Guide frame; 206. Base plate; 207. First feeding component; 208. First housing; 209. Moving component; 2010. Second feeding component; 2011. Feeding component; 2012. Tightening component; 2013. Limiting component; 2014. Groove; 2015. Drive component; 3. Translation mechanism; 301. Second housing; 302. Third housing; 303. Motor; 304. Threaded rod; 305. Threaded seat; 306. Sliding rod; 307. Slider. Detailed Implementation

[0028] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0029] Please see Figure 1 This application provides an automated coil bundling machine for bundling coils with a binding wire 1. A binding mechanism 2 for bundling coils is provided on one side of the binding wire 1, and a translation mechanism 3 is provided below the binding wire 1.

[0030] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The binding mechanism 2 includes a slide rail 201, and a placement platform 202 for placing binding wire 1 is slidably disposed on the top of the slide rail 201. A base plate 206 is disposed on one side of the placement platform 202, and the base plate 206 is slidably disposed on the top of the slide rail 201.

[0031] In a specific configuration, a guide frame 205 is connected to the top of the base plate 206. The guide frame 205 guides the binding wire 1 placed above the placement platform 202 to be transported into the interior of the first housing 208.

[0032] In a specific configuration, the top of the base plate 206 is connected to a first housing 208, and the inside of the first housing 208 is provided with a feeding assembly 2011. Through the feeding assembly 2011, the binding wire 1 passing through the guide frame 205 can be fed into the inside of the first conveyor 207 and the second conveyor 2010.

[0033] In a specific configuration, a moving component 209 is connected to the top of the first housing 208, and a first feeding component 207 is connected to the output end of the moving component 209. Multiple sets of limiting components 2013 are connected to the outer surface of the first feeding component 207. The moving component 209 can drive the first feeding component 207 to move. The limiting components prevent the binding wire 1 from detaching from the first feeding component 207 when the feeding track opening of the first feeding component 207 is facing downward, thus ensuring that the binding wire 1 moves stably inside the first feeding component 207.

[0034] In a specific configuration, a tightening assembly 2012 is provided inside the first housing 208. By setting the tightening assembly 2012, after the binding wire 1 wraps around the coil once, the binding wire 1 can be tightened by controlling the tightening assembly 2012 to complete the binding of the aluminum wire coil.

[0035] In a specific configuration, multiple bases 203 are provided on one side of the slide rail 201. A drive assembly 2015 is connected to the top of the base 203. The output end of the drive assembly 2015 is connected to a binding table 204. By configuring the drive assembly 2015, the binding table 204 can be rotated above the base 203 by controlling the output shaft of the drive assembly 2015 to rotate.

[0036] In a specific configuration, the top of the binding platform 204 is provided with three sets of grooves 2014. The second feeding component 2010 is connected inside the groove 2014. The second feeding component 2010 can be connected inside the groove 2014 by the setting of the groove 2014. By controlling the moving component 209 and the rotating component, the first feeding component 207 and different second feeding components 2010 can be docked, and the aluminum wire coil can be bound multiple times.

[0037] In a specific configuration, the translation mechanism 3 includes a third housing 302, which is connected to one side of the placement platform 202. One end of the third housing 302 is connected to a motor 303. The output shaft of the motor 303 passes through the third housing 302 and is connected to a threaded rod 304. The other end of the threaded rod 304 is rotatably connected inside the third housing 302. By controlling the output shaft of the motor 303 to rotate, the threaded rod 304 can be driven to rotate inside the third housing 302.

[0038] In a specific configuration, the outer surface of the threaded rod 304 is threadedly connected to a threaded seat 305. The threaded seat 305 is slidably connected inside the third housing 302 and connected to one side of the placement platform 202. By configuring the threaded rod 304, when the threaded rod 304 rotates, it can drive the threaded seat 305 to slide inside the third housing 302, thereby enabling the placement platform 202 to move horizontally. When the binding wire 1 is placed above the placement platform 202, the placement platform 202 can be moved away from the guide frame 205 to prevent the guide frame 205 from affecting the insertion of the binding wire 1 from top to bottom.

[0039] In a specific configuration, a second housing 301 is connected to the other side of the placement platform 202. A sliding rod 306 is connected inside the second housing 301. A slider 307 is slidably connected to the outer surface of the sliding rod 306. The slider 307 is connected to the other side of the placement platform 202. By setting the sliding rod 306, the slider 307 can slide on the outer surface of the sliding rod 306 when the placement platform 202 moves, so that the placement platform 202 can move horizontally stably.

[0040] The working principle of this automated coil bundling machine is as follows: To address the problem that existing methods of bundling coils after winding, where coils are typically placed above the bundling table 204 and manually tightened with binding wire 1, are time-consuming and labor-intensive when the coil diameter is large, resulting in low bundling efficiency, this device incorporates a binding mechanism 2 and a translation mechanism 3. First, the moving component 209 connects the first feeding component 207 to a set of second feeding components 2010. Then, the guide frame 205 guides the binding wire 1 to the output end of the feeding component 2011. The feeding component 2011 then feeds the binding wire 1 into the first feeding component 207 and the second feeding component 2010. After the binding wire 1 wraps around the coil once, the tightening component 2012 tightens the binding wire 1, completing the coil bundling. Then, the moving component 209 disconnects the first feeding component 207 from the set of second feeding components 2010, and then the control... The drive component 2015 drives the binding table 204 to rotate at a certain angle, and then controls the moving component 209 to connect the first feeding component 207 with another set of second feeding components 2010 to bind the coil again. By setting multiple sets of second feeding components 2010, the aluminum wire coil can be bound multiple times. After one set of coils is bound, the placement plate and base plate 206 are controlled to slide on the top of the slide rail 201 and move to the side of another set of bases 203 to bind another set of coils. After the binding wire 1 above the placement table 202 is used up, the output shaft of the motor 303 is controlled to rotate, which drives the threaded rod 304 to rotate inside the third housing 302, drives the threaded seat 305 to slide inside the third housing 302, and drives the placement table 202 to move horizontally. When placing the binding wire 1 above the placement table 202, the placement table 202 can be moved away from the guide frame 205 to avoid the guide frame 205 affecting the insertion of the binding wire 1 from top to bottom, so that the coil can be automatically bound without manual binding.

[0041] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automated coil bundling machine for bundling coils using binding wire (1), characterized in that: A binding mechanism (2) for binding the coil is provided on one side of the binding wire (1), and a translation mechanism (3) is provided below the binding wire (1). The binding mechanism (2) includes a slide rail (201), and a placement platform (202) for placing binding wire (1) is slidably provided on the top of the slide rail (201). A base plate (206) is provided on one side of the placement platform (202), and the base plate (206) is slidably provided on the top of the slide rail (201).

2. The automated coil bundling machine according to claim 1, characterized in that, The top of the base plate (206) is connected to a guide frame (205).

3. An automated coil bundling machine according to claim 2, characterized in that, The top of the base plate (206) is connected to a first housing (208), and a feeding assembly (2011) is provided inside the first housing (208).

4. An automated coil bundling machine according to claim 3, characterized in that, The top of the first housing (208) is connected to a moving component (209), the output end of the moving component (209) is connected to a first feeding component (207), and the outer surface of the first feeding component (207) is connected to multiple sets of limiting components (2013).

5. An automated coil bundling machine according to claim 4, characterized in that, The first housing (208) is provided with a tightening assembly (2012).

6. An automated coil bundling machine according to claim 1, characterized in that, The slide rail (201) has multiple bases (203) on one side, and a drive assembly (2015) is connected to the top of the base (203). The output end of the drive assembly (2015) is connected to a binding table (204).

7. An automated coil bundling machine according to claim 6, characterized in that, The top of the binding platform (204) is provided with three sets of grooves (2014), and the interior of the grooves (2014) is connected to a second material conveyor (2010).

8. An automated coil bundling machine according to claim 1, characterized in that, The translation mechanism (3) includes a third housing (302), which is connected to one side of the placement platform (202). One end of the third housing (302) is connected to a motor (303), and the output shaft of the motor (303) passes through the third housing (302) and is connected to a threaded rod (304). The other end of the threaded rod (304) is rotatably connected inside the third housing (302).

9. An automated coil bundling machine according to claim 8, characterized in that, The outer surface of the threaded rod (304) is threadedly connected to a threaded seat (305), which is slidably connected inside the third housing (302) and connected to one side of the placement platform (202).

10. An automated coil bundling machine according to claim 9, characterized in that, The other side of the placement platform (202) is connected to a second housing (301), and a sliding rod (306) is connected inside the second housing (301). A slider (307) is slidably connected to the outer surface of the sliding rod (306), and the slider (307) is connected to the other side of the placement platform (202).