Blocky sponge intelligent distribution structure

Abstract

The utility model provides a kind of blocky sponge intelligence material distributing structure, belong to packaging equipment field, including chassis and the material moving assembly of sliding installation to chassis, the top of chassis is provided with the upward protruding limit guide rail, the bottom of material moving assembly is provided with bearing pulley and limit pulley;At least two limit pulleys are respectively and the both sides sliding fit of same limit guide rail, or at least two limit pulleys are respectively and the limit guide rail of two or more mutually far side sliding fit, by setting upward protruding limit guide rail, cooperate the load bearing of bearing pulley of material moving assembly bottom and the upper surface sliding contact of guide rail, and the limit pulley of guide rail side surface sliding contact constraint transverse movement, this double cooperation effectively limits the transverse displacement of material moving assembly, prevent its lateral shift or derailment misplacement in material distributing transport process, to significantly improve the stability and trajectory accuracy of equipment operation, guarantee the continuous reliable performance of subsequent process.

Description

Technical Field

[0001] This utility model belongs to the field of packaging equipment, and in particular relates to a block-shaped sponge intelligent material distribution structure. Background Technology

[0002] In the furniture manufacturing industry, products such as mattresses and sofas widely use block foam. Traditional foam packaging mainly relies on manual operation, which is not only labor-intensive but also inefficient. To improve production efficiency, the industry has gradually developed automated block foam packaging production lines. These lines typically include core modules such as a feeding and patting device, a folding device, a sorting device, a rolling and wrapping device, and a discharge platform. Through automated processes, they achieve integrated processing of foam from feeding, positioning, folding, sorting to packaging, significantly reducing labor costs and improving the standardization of operations.

[0003] The intelligent material sorting structure, a key component of this production line, functions to orderly separate and directionally transport the folded block-shaped sponge to ensure subsequent rolling and unloading. However, the existing material sorting structure still suffers from insufficient stability in actual operation, and is prone to derailment and misalignment during material sorting and transportation, affecting equipment operation and production processes. Summary of the Invention

[0004] Based on the aforementioned problems in the existing technology, this utility model provides a block-shaped sponge intelligent material distribution structure, including a base frame and a material transfer component slidably mounted on the base frame. The top of the base frame is provided with an upwardly protruding limiting guide rail, and the bottom of the material transfer component is provided with a load-bearing pulley that slides in cooperation with the upper surface of the limiting guide rail. The bottom of the material transfer component is also provided with a limiting pulley that slides in cooperation with the side of the limiting guide rail. At least two limiting pulleys slide in cooperation with both sides of the same limiting guide rail, or at least two limiting pulleys slide in cooperation with the sides of two or more limiting guide rails that are far apart from each other.

[0005] The base frame has a limiting guide rail on each side of its upper surface, and the two limiting guide rails are parallel to each other. A drive rack is provided on the side of the upper surface of the base frame where the two limiting guide rails are close to each other. The material transfer assembly is equipped with a drive motor, and a drive gear is fixedly installed on the power output end of the drive motor. The drive gear and the drive rack mesh, and the drive motor drives the material transfer assembly to slide along the limiting guide rails through the cooperation of the drive gear and the drive rack.

[0006] The material transfer assembly includes a cubic mounting frame. At each of the four corners of the bottom of the mounting frame, there is a load-bearing pulley and a limiting pulley. The limiting pulleys on both sides of the mounting frame slide against the side of the corresponding limiting rail furthest from the other limiting rail. The drive motor is fixedly mounted to the mounting frame. The drive motor, through a gearbox and transmission rod, has two drive gears that mesh with drive racks on both sides. A lower clamping assembly is fixedly mounted at the bottom of the mounting frame. An upper clamping assembly slides vertically above the lower clamping assembly, and the upper and lower clamping assemblies work together to clamp and fix the material.

[0007] The mounting frame is equipped with a lifting motor fixedly mounted on its top. Lifting sleeves are fixedly mounted on both sides of the lifting motor. Lifting rods are mounted on the lifting sleeves, which slide up and down. A lifting frame is mounted on the bottom of the lifting rods, which swings up and down. The upper clamping assembly is fixedly mounted on the lifting frame. A lifting gear is rotatably mounted on one side of the lifting sleeve and the lifting rod has an inwardly recessed tooth groove on the side near the lifting gear that meshes with the lifting gear. The lifting motor is connected to the lifting gear through a gearbox and a transmission rod.

[0008] The mounting frame has vertically extending synchronous slide rods fixedly installed on its side and the end of the lifting frame, respectively. The end of the lifting frame has a synchronous sleeve that slides with the synchronous slide rod. One side of the synchronous slide rod has an inwardly recessed tooth groove. The end of the lifting frame also has a synchronous gear that meshes with the tooth groove of the synchronous slide rod.

[0009] The upper clamping assembly and the lower clamping assembly are symmetrical clamping structures. The clamping structure includes a crossbeam for fixed installation to the mounting frame or the lifting frame. A drive roller is rotatably installed on the crossbeam. The two crossbeams and the two drive rollers are connected end to end at intervals to form a frame. A feeding motor is fixedly installed on the frame. The feeding motor is connected to one of the drive rollers. The same closed-loop clamping conveyor belt is driven on the two drive rollers.

[0010] Among them, a pressure plate is fixedly installed between the crossbeams, the clamping conveyor belt surrounds the pressure plate, the side of the clamping conveyor belt that contacts the material is the pressing surface, and the pressure plate is attached to the back of the pressing surface.

[0011] The beneficial effects of this invention are as follows: By setting an upwardly protruding limiting guide rail on the top of the base frame, and configuring load-bearing pulleys and limiting pulleys that slide and cooperate with the upper and side surfaces of the limiting guide rail respectively at the bottom of the material transfer assembly, a stable anti-derailment mechanism is constructed. The load-bearing pulley is responsible for bearing the main load and achieving smooth rolling, while the limiting pulleys distributed on one or both sides of the limiting guide rail effectively restrict the lateral displacement of the material transfer assembly. This dual cooperation method significantly enhances the trajectory accuracy and stability of the material transfer assembly during material distribution and transportation, effectively preventing lateral displacement or derailment, thereby ensuring the continuous and reliable operation of the equipment and providing a solid foundation for the smooth progress of subsequent winding and unloading processes. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of a block-shaped sponge intelligent material distribution structure.

[0013] Figure 2 This is a three-dimensional structural diagram of a block-shaped sponge intelligent material distribution structure from another angle, which hides the control system.

[0014] Figure 3 This is a three-dimensional structural diagram of a block-shaped sponge intelligent material distribution structure from a third angle, which hides part of the obstruction structure of the mounting frame.

[0015] Figure 4 yes Figure 3 Enlarged view of point A.

[0016] Figure 5 This is a three-dimensional structural diagram of the base frame.

[0017] Figure 6 yes Figure 5 Enlarged view of point B.

[0018] Figure 7 This is a three-dimensional structural diagram of the material transfer component.

[0019] Figure 8 yes Figure 7 Enlarged view of point C.

[0020] Figure 9 This is a 3D structural diagram of the material transfer assembly, which hides the upper clamping assembly and the lower clamping assembly.

[0021] Figure 10 This is a three-dimensional structural diagram of the clamping structure.

[0022] Figure 11 This is a three-dimensional structural diagram of the clamping structure, which hides the clamping conveyor belt.

[0023] Figure 12 This is a schematic diagram of an automated packaging production line for block-shaped sponges. Detailed Implementation

[0024] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0025] As attached Figure 1-11 The illustrated block-shaped sponge intelligent material distribution structure includes a base frame 1 and two sets of sliding material transfer components 2 mounted on the base frame 1. A control system 3 is provided on one side of the base frame 1. The control system can be an independent control system for the material distribution structure or an integrated control system for the entire production line. The base frame 1 is a cubic frame structure. On each side of the upper surface of the base frame 1 along its long side, there is an upwardly protruding limiting guide rail 4. The two limiting guide rails 4 are parallel to each other. The material transfer component 2 includes a cubic mounting frame 5. At each of the four corners of the bottom, there is a load-bearing pulley 6 and a limiting pulley 7. The load-bearing pulley 6 slides in contact with the upper surface of the limiting guide rail 4, and the limiting pulley 7 slides in contact with the side of the limiting guide rail 4. The four limiting pulleys 7 are divided into two groups. Two limiting pulleys 7 slide in contact with the corresponding side of the limiting guide rail 4, and these two limiting pulleys 7 form one group. The other two limiting pulleys 7 form another group and slide in contact with another limiting guide rail 4. The two groups of limiting pulleys 7 slide in contact with the sides of the two limiting guide rails 4 that are far apart from each other. On the upper surface of the base frame 1, drive racks 8 are provided on the side where the two limiting guide rails 4 are close to each other. The drive racks 8 and the limiting guide rails 4 are parallel. The material transfer assembly 2 is equipped with a drive motor 9, which is fixedly installed at the bottom of one end of the mounting frame 5. The power output end of the drive motor 9 is connected to a worm gear box. The worm end of the worm gear box is a double-headed transmission rod. A drive gear 10 is fixedly installed at each end of the double-headed transmission rod, for a total of two drive gears 10. The two drive gears 10 mesh with the drive racks 8 on the corresponding side. The drive motor 9 drives the material transfer assembly 2 to slide along the limiting guide rails 4 through the cooperation of the drive gears 10 and the drive racks 8. A lower clamping assembly 11 is fixedly installed at the bottom of the mounting frame 5. An upper clamping assembly 12 is installed on the mounting frame 5 above the lower clamping assembly 11, sliding up and down. The upper clamping assembly 12 and the lower clamping assembly 11 cooperate to clamp and fix the material.

[0026] In a preferred embodiment, a lifting motor 13 is fixedly installed at the top center of the mounting frame 5. A lifting sleeve 14 is fixedly installed on each side of the lifting motor 13, and the two lifting sleeves 14 are mirror-symmetrical to each other. A lifting rod 15 is mounted on the lifting sleeve 14, sliding up and down. A lifting frame 16 is mounted on the bottom of the lifting rod 15, swinging up and down. Both ends of the upper clamping assembly 12 are fixedly installed to the two lifting frames 16 respectively. The design of the lifting frame 16, which can swing up and down, can improve the installation error tolerance, even if the production precision is not high. The lifting frame 16 can be adjusted by swinging up and down to ensure the smooth installation of the upper clamping assembly 12. The lifting slide sleeve 14 is rotatably mounted with a lifting gear 17 on one side of the lifting slide rod 15. The lifting slide rod 15 is provided with an inwardly recessed tooth groove that meshes with the lifting gear 17 on the side close to the lifting gear 17. The lifting motor 13 is also connected to the two lifting gears 17 through the cooperation of the worm gear box and the double-headed transmission rod, and drives the two lifting slide rods 15 to lift and slide synchronously, so that the upper clamping assembly 12 can be lifted and lowered smoothly. Vertically extending synchronous slide rods 18 are fixedly installed on the side of the mounting frame 5 and the end of the lifting frame 16, with a total of four synchronous slide rods 18 installed. A synchronous sleeve 19 that slides and engages with the synchronous slide rod 18 is fixedly installed at the end of the lifting frame 16. One side of the synchronous slide rod 18 is provided with an inwardly recessed tooth groove. A synchronous gear 20 that meshes with the tooth groove of the synchronous slide rod 18 is also rotatably installed at the end of the lifting frame 16. The synchronous slide rods 18 and the synchronous gear 20 enable the two sides of the upper clamping assembly 12 to rise and fall synchronously, preventing the upper clamping assembly 12 from tilting. The upper clamping assembly 12 and the lower clamping assembly 11 are symmetrical clamping structures. The clamping structure includes a crossbeam 21 for fixed installation on the mounting frame 5 or the lifting frame 16. A transmission roller 22 is rotatably mounted on the crossbeam 21. The two crossbeams 21 and the two transmission rollers 22 are connected end to end at intervals to form a frame. A feeding motor 23 is fixedly installed on the frame. The feeding motor 23 is connected to one of the transmission rollers 22. The same closed-loop clamping conveyor belt 24 is driven and installed on the two transmission rollers 22. A pressure plate 25 is also fixedly installed between the crossbeams 21. The clamping conveyor belt 24 surrounds the pressure plate 25. The side of the clamping conveyor belt 24 that contacts the material is the pressing surface. The pressure plate 25 is attached to the back of the pressing surface. The clamping conveyor belt 24 drives the material to move. At the same time, the pressure plate 25 supports the clamping conveyor belt 24, improves the clamping support force of the clamping conveyor belt 24, and ensures the clamping and conveying effect.

[0027] like Figure 12As shown, the material distribution structure provided by this utility model is part of an automated packaging production line. Since folding is more efficient than bagging, a material distribution structure is needed to connect two bagging and folding structures. The material distribution structure distributes and conveys materials to meet the needs of automated production. Because the material distribution structure is equipped with limiting pulleys 7 and limiting guide rails 4, the movement of the material transfer assembly 2 is smoother and more stable. Simultaneously, the toothed design of the lifting slide rod 15 and synchronous slide rod 18, combined with the meshing transmission of the lifting gear 17 and synchronous gear 20, makes the lifting of the upper clamping assembly 12 more stable, improving the overall stability and precision of the equipment and ensuring production efficiency and quality.

[0028] The above-described embodiments are merely one implementation of this utility model, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A block-shaped sponge intelligent material distribution structure, comprising a base frame (1) and a material transfer component (2) slidably mounted on the base frame (1), characterized in that, The top of the base frame (1) is provided with an upwardly protruding limiting guide rail (4), the bottom of the material transfer assembly (2) is provided with a load-bearing pulley (6) that slides with the upper surface of the limiting guide rail (4), and the bottom of the material transfer assembly (2) is also provided with a limiting pulley (7) that slides with the side of the limiting guide rail (4); at least two limiting pulleys (7) slide with both sides of the same limiting guide rail (4) respectively, or at least two limiting pulleys (7) slide with the sides of two or more limiting guide rails (4) that are far apart from each other.

2. The block-shaped sponge intelligent material distribution structure according to claim 1, characterized in that, The upper surface of the base frame (1) is provided with a limiting guide rail (4) on each side. The two limiting guide rails (4) are parallel to each other. The upper surface of the base frame (1) is provided with a drive rack (8) on the side where the two limiting guide rails (4) are close to each other. The material transfer assembly (2) is provided with a drive motor (9). The power output end of the drive motor (9) is fixedly installed with a drive gear (10). The drive gear (10) and the drive rack (8) mesh. The drive motor (9) drives the material transfer assembly (2) to slide along the limiting guide rail (4) through the cooperation of the drive gear (10) and the drive rack (8).

3. The block-shaped sponge intelligent material distribution structure according to claim 2, characterized in that, The material transfer assembly (2) includes a cubic mounting frame (5). At the bottom of the mounting frame (5), there is a load-bearing pulley (6) and a limiting pulley (7) at each of the four corners. The limiting pulleys (7) on both sides of the mounting frame (5) slide and cooperate with the corresponding limiting slide rails on the side away from the other limiting slide rail. The drive motor (9) is fixedly installed on the mounting frame (5). The drive motor (9) is driven by a gearbox and a transmission rod and has two drive gears (10). The two drive gears (10) mesh with the drive racks (8) on both sides. The bottom of the mounting frame (5) is fixedly installed with a lower clamping assembly (11). The mounting frame (5) is mounted with an upper clamping assembly (12) that slides up and down above the lower clamping assembly (11). The upper clamping assembly (12) and the lower clamping assembly (11) cooperate to clamp and fix the material.

4. The block-shaped sponge intelligent material distribution structure according to claim 3, characterized in that, A lifting motor (13) is fixedly installed on the top of the mounting frame (5). Lifting sleeves (14) are fixedly installed on both sides of the lifting motor (13). Lifting slides (15) are installed on the lifting slides (14) and slide up and down. Lifting frame (16) is installed on the bottom of the lifting slides (15) and swings up and down. The upper clamping assembly (12) is fixedly installed on the lifting frame (16). A lifting gear (17) is installed on one side of the lifting slides (14) and rotates. A toothed groove that is concave and meshes with the lifting gear (17) is provided on the side of the lifting slides (15) near the lifting gear (17). The lifting motor (13) is connected to the lifting gear (17) through the cooperation of the gearbox and the transmission rod.

5. The block-shaped sponge intelligent material distribution structure according to claim 4, characterized in that, The side of the mounting bracket (5) and the end of the lifting frame (16) are fixedly installed with vertically extending synchronous slide rods (18) corresponding to each other. The end of the lifting frame (16) is fixedly installed with a synchronous slide sleeve (19) that slides with the synchronous slide rod (18). One side of the synchronous slide rod (18) is provided with an inwardly recessed tooth groove. The end of the lifting frame (16) is also rotatably installed with a synchronous gear (20) that meshes with the tooth groove of the synchronous slide rod (18).

6. The block-shaped sponge intelligent material distribution structure according to claim 5, characterized in that, The upper clamping assembly (12) and the lower clamping assembly (11) are symmetrical clamping structures. The clamping structure includes a crossbeam (21) for fixed installation on the mounting frame (5) or the lifting frame (16). A transmission roller (22) is rotatably installed on the crossbeam (21). The two crossbeams (21) and the two transmission rollers (22) are connected end to end at intervals to form a frame. A feeding motor (23) is fixedly installed on the frame. The feeding motor (23) is connected to one of the transmission rollers (22). The same closed-loop clamping conveyor belt (24) is installed on the two transmission rollers (22).

7. The block-shaped sponge intelligent material distribution structure according to claim 6, characterized in that, A pressure plate (25) is also fixedly installed between the crossbeams (21). The clamping conveyor belt (24) surrounds the pressure plate (25). The side of the clamping conveyor belt (24) that contacts the material is the pressing surface. The pressure plate (25) is attached to the back of the pressing surface.

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