An automatic cartoning machine

Abstract

The utility model discloses an automatic cartoning machine belongs to automatic cartoning technical field, including support frame, the side edge corner department of support frame is provided with connecting rod, and the other end of connecting rod is provided with controller, and the other side of support frame is provided with feeding mechanism, the utility model discloses a feeding mechanism has been set up, can realize accurate control to material conveying position, in traditional automatic cartoning machine, material conveying position is easy to appear deviation, leads to the inaccuracy of cartoning, influences production efficiency and product quality, and the feeding mechanism of the utility model drives driving roller no.

Description

Technical Field

[0001] This utility model belongs to the field of automatic cartoning technology, and specifically relates to an automatic cartoning machine. Background Technology

[0002] Automatic cartoning machines are widely used in product packaging in industries such as pharmaceuticals, food, toys, and daily chemicals. Their main function is to automatically pack bulk products into boxes, achieving automation and high efficiency in packaging. Traditional automatic cartoning machines utilize mechanical transmission and pneumatic control technologies to automate a series of operations, including product conveying, cartoning, and sealing, significantly improving production efficiency and reducing labor costs.

[0003] However, existing automatic cartoning machines still have some shortcomings in actual use. First, traditional feeding structures often cannot accurately control the material conveying position, which can easily lead to deviations in the cartoning process, affecting the accuracy and efficiency of cartoning. Second, existing automatic cartoning machines lack effective positioning devices in the receiving stage, making it impossible to accurately determine the position of the carton, which can easily lead to inaccurate receiving or missed receiving, further reducing production efficiency and product quality. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides an automatic cartoning machine that facilitates precise material transport and accurate carton receiving.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic cartoning machine, including a support frame, a connecting rod provided at the side corner of the support frame, a controller provided at the other end of the connecting rod, a feeding mechanism provided on the other side of the support frame, a receiving mechanism provided at the lower outer end of the feeding mechanism, and multiple sets of boxes placed on the upper end of the receiving mechanism. The feeding mechanism includes a motor, a motor is provided at the upper side of the support frame, an active roller is provided at the output end of the motor, a conveyor belt is wound around the surface of the active roller, a driven roller is provided on the inner surface of the other end of the conveyor belt, a horizontal plate is provided at the lower side of the support frame, and a limit component is provided on the side of the horizontal plate.

[0006] Preferably, the limiting component includes a second motor, which is located at the center of the side of the horizontal plate. The output end of the second motor is provided with a bidirectional lead screw. Two sets of sliding plates are symmetrically arranged on the surface of the bidirectional lead screw. A bent rod is provided at the upper end of the sliding plate, and a limiting plate is provided at the other end of the bent rod.

[0007] Preferably, the side of the limiting plate is provided with an inclined structure, and the lower end surface of the limiting plate is provided with a smooth coating.

[0008] Preferably, a guide rod is provided through the inside of the side of the skateboard, and a through hole corresponding to the guide rod is opened inside the side of the skateboard.

[0009] Preferably, the receiving mechanism includes a support frame, a support frame is provided at the lower outer side of the support frame, a motor three is provided at the side corner of the support frame, an active roller two is provided at the output end of the motor three, a conveyor belt two is wound around the outer surface of the active roller two, a driven roller two is provided on the inner surface of the other end of the conveyor belt two, and a positioning component is provided at the other edge of the support frame.

[0010] Preferably, the positioning component includes an electric push rod, and an electric push rod is provided at the other edge of the support frame. An infrared sensor is fixed to the other end of the electric push rod by screws.

[0011] Preferably, after the infrared sensor emits an infrared signal, it transmits the signal to the controller, which then controls the feeding mechanism and the receiving mechanism to open and close accordingly.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting up a feeding mechanism, can achieve precise control of the material conveying position. In traditional automatic cartoning machines, the material conveying position is prone to deviation, resulting in inaccurate cartoning and affecting production efficiency and product quality. However, the feeding mechanism of this utility model drives the active roller to rotate through motor one, which drives the conveyor belt one to move. At the same time, motor two in the limiting component controls the rotation of the bidirectional lead screw, causing the slide plate to move along the guide rod, thereby driving the limiting plate to automatically adjust its position according to the width of the material, ensuring that the material is always in the center position of the conveyor belt one, avoiding deviation of the material during the conveying process, and improving the accuracy and efficiency of cartoning.

[0013] 2. This utility model achieves precise receiving of boxes by setting up a receiving mechanism. In previous automatic cartoning machines, the receiving process lacked an effective positioning device, which easily led to inaccurate or missed receiving, reducing production efficiency and product quality. The receiving mechanism of this utility model uses a three-motor drive to rotate the active roller two, which drives the conveyor belt two to move, transporting the box from one end to the other. At the same time, the electric push rod in the positioning component controls the position of the infrared sensor, enabling it to monitor the position of the box in real time and transmit the signal to the controller. The controller controls the opening and closing of the feeding mechanism and the receiving mechanism according to the signal, ensuring that the conveyor belt two can accurately transport the box to the designated position, thus achieving precise receiving. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a perspective view of the feeding mechanism of this utility model; Figure 3This is a perspective view of the limiting component of this utility model; Figure 4 This is a perspective view of the material receiving mechanism of this utility model; In the diagram: 1. Support frame; 2. Feeding mechanism; 21. Conveyor belt one; 22. Drive roller one; 23. Motor one; 24. Limiting assembly; 241. Bending rod; 242. Slide plate; 243. Motor two; 244. Guide rod; 245. Bidirectional lead screw; 246. Limiting plate; 25. Horizontal plate; 26. Driven roller; 3. Controller; 4. Connecting rod; 5. Receiving mechanism; 51. Drive roller two; 52. Motor three; 53. Positioning assembly; 531. Infrared sensor; 532. Electric push rod; 54. Driven roller two; 55. Support frame; 56. Conveyor belt two; 6. Box body. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example 1 Please see Figure 1-4 The present invention provides the following technical solution: an automatic cartoning machine, including a support frame 1, a connecting rod 4 is provided at the side corner of the support frame 1, a controller 3 is provided at the other end of the connecting rod 4, a feeding mechanism 2 is provided on the other side of the support frame 1, a receiving mechanism 5 is provided at the lower outer end of the feeding mechanism 2, and multiple sets of boxes 6 are placed on the upper end of the receiving mechanism 5. The feeding mechanism 2 includes a motor 23. The motor 23 is provided on the upper side of the support frame 1. The output end of the motor 23 is provided with a drive roller 22. The surface of the drive roller 22 is wrapped with a conveyor belt 21. The inner surface of the other end of the conveyor belt 21 is provided with a driven roller 26. The lower side of the support frame 1 is provided with a horizontal plate 25. The side of the horizontal plate 25 is provided with a limit component 24.

[0017] Specifically, the limiting component 24 includes a second motor 243. The second motor 243 is located at the center of the side of the horizontal plate 25. The output end of the second motor 243 is provided with a bidirectional lead screw 245. Two sets of sliding plates 242 are symmetrically arranged on the surface of the bidirectional lead screw 245. A bent rod 241 is provided at the upper end of the sliding plate 242. A limiting plate 246 is provided at the other end of the bent rod 241. By adopting the above technical solution, precise control of the material conveying position can be achieved, avoiding deviation of the material during the conveying process, thereby improving the accuracy and efficiency of boxing.

[0018] Specifically, the side of the limiting plate 246 is set with an inclined structure, and the lower end surface of the limiting plate 246 is provided with a smooth coating. By adopting the above technical solution, the friction between the material and the limiting plate 246 can be effectively reduced, preventing the material from being stuck or damaged during the conveying process, and further improving the smoothness and reliability of material conveying.

[0019] Specifically, a guide rod 244 is provided through the inside of the side of the slide plate 242, and a through hole corresponding to the guide rod 244 is opened inside the side of the slide plate 242. By adopting the above technical solution, the movement of the slide plate 242 can be guided to ensure that it moves smoothly along the predetermined trajectory, thereby ensuring that the limiting plate 246 can accurately limit the material and further improve the accuracy and stability of the boxing.

[0020] In this embodiment, when material conveying is required, motor 23 starts, driving the drive roller 22 to rotate, thereby causing the conveyor belt 21 to move and convey the material from one end to the other. During the conveying process, motor 243 in the limiting assembly 24 controls the rotation of the bidirectional lead screw 245 as needed, thereby driving the slide plate 242 to move along the guide rod 244, so that the limiting plate 246 can automatically adjust according to the width of the material, ensuring that the material is always in the center position of the conveyor belt 21, achieving precise conveying.

[0021] Example 2 The difference between this embodiment and embodiment 1 is that the receiving mechanism 5 includes a support frame 55. The support frame 55 is provided at the lower outer side of the support frame 1. A motor 52 is provided at the side corner of the support frame 55. An active roller 51 is provided at the output end of the motor 52. A conveyor belt 56 is wound around the outer surface of the active roller 51. A driven roller 54 is provided on the inner surface of the other end of the conveyor belt 56. A positioning component 53 is provided at the other edge of the support frame 1. By adopting the above technical solution, accurate receiving of the box 6 can be achieved, avoiding inaccurate receiving or missed receiving, thereby improving production efficiency and product quality.

[0022] Specifically, the positioning component 53 includes an electric push rod 532. An electric push rod 532 is provided on the other edge of the support frame 1. An infrared sensor 531 is fixed to the other end of the electric push rod 532 by screws. By adopting the above technical solution, the position of the box 6 can be monitored in real time, providing accurate positioning information for the receiving operation, ensuring that the conveyor belt 56 can accurately transport the box 6 to the designated position, and achieving precise receiving.

[0023] Specifically, after the infrared sensor 531 emits an infrared signal, it transmits the signal to the controller 3. The controller 3 then controls the feeding mechanism 2 and the receiving mechanism 5 to open and close. By adopting the above technical solution, the entire cartoning process is automated, which improves the intelligence level and operating efficiency of the equipment, reduces the need for manual intervention, and further enhances production efficiency and product quality.

[0024] In this embodiment, when the material is conveyed to the designated position through the feeding mechanism 2, the infrared sensor 531 starts working and emits an infrared signal to detect the position of the box 6. Once the box 6 is detected to have reached the predetermined position, the infrared sensor 531 transmits the signal to the controller 3. The controller 3 then controls the motor 3 52 to start, driving the active roller 2 51 to rotate, causing the conveyor belt 2 56 to start moving, conveying the box 6 from one end of the receiving mechanism 5 to the other end, completing the receiving operation. At the same time, the controller 3 will also control the opening and closing of the feeding mechanism 2 as needed to ensure that the material conveying and the receiving operation of the box 6 are coordinated and consistent, realizing the efficient and accurate operation of the entire boxing process.

[0025] The infrared sensor 531 in this utility model is a publicly available technology, and the selected model is SharpGP2Y0A02YK0F.

[0026] The electric actuator 532 in this utility model is a previously disclosed technology, and the selected model is Firgelli L16-12-100.

[0027] The controller 3 in this utility model is a publicly available technology, and the selected model is Arduino Mega 2560.

[0028] The working principle and usage process of this utility model are as follows: When using this utility model, the material to be boxed is first placed on the conveyor belt 21 of the feeding mechanism 2, the equipment is started, the motor 23 drives the drive roller 22 to rotate, so that the conveyor belt 21 starts to move and transports the material to the designated position.

[0029] During the conveying process, the limiting component 24 automatically adjusts the position of the limiting plate 246 according to the width of the material to ensure that the material is always in the center of the conveyor belt 21, thus achieving precise conveying.

[0030] When the material reaches the designated position, the infrared sensor 531 starts to detect the position of the box 6. Once the box 6 is detected to have reached the predetermined position, the controller 3 controls the motor 52 to start, which drives the active roller 51 to rotate, causing the conveyor belt 56 to start moving, transporting the box 6 from one end of the receiving mechanism 5 to the other end, thus completing the receiving operation.

[0031] At the same time, the controller 3 will also control the opening and closing of the feeding mechanism 2 as needed to ensure that the material conveying and the receiving operation of the box 6 are coordinated and consistent, so as to achieve efficient and accurate operation of the entire boxing process.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic cartoning machine, comprising a support frame (1), wherein a connecting rod (4) is provided at a side corner of the support frame (1), and a controller (3) is provided at the other end of the connecting rod (4), characterized in that: A feeding mechanism (2) is provided on the other side of the support frame (1). A receiving mechanism (5) is provided at the lower outer side of the feeding mechanism (2). Multiple boxes (6) are placed at the upper end of the receiving mechanism (5). The feeding mechanism (2) includes a motor (23), a motor (23) is provided on the upper side of the support frame (1), an active roller (22) is provided at the output end of the motor (23), a conveyor belt (21) is wound around the surface of the active roller (22), a driven roller (26) is provided on the inner surface of the other end of the conveyor belt (21), a horizontal plate (25) is provided on the lower side of the support frame (1), and a limit component (24) is provided on the side of the horizontal plate (25).

2. The automatic cartoning machine according to claim 1, characterized in that: The limiting component (24) includes a second motor (243). The second motor (243) is located at the center of the side of the horizontal plate (25). The output end of the second motor (243) is provided with a two-way lead screw (245). Two sets of sliding plates (242) are symmetrically arranged on the surface of the two-way lead screw (245). A bent rod (241) is provided at the upper end of the sliding plate (242). A limiting plate (246) is provided at the other end of the bent rod (241).

3. An automatic cartoning machine according to claim 2, characterized in that: The side of the limiting plate (246) is set as an inclined structure, and the lower end surface of the limiting plate (246) is provided with a smooth coating.

4. An automatic cartoning machine according to claim 2, characterized in that: A guide rod (244) is provided through the inside of the side of the slide plate (242), and a through hole corresponding to the guide rod (244) is opened inside the side of the slide plate (242).

5. An automatic cartoning machine according to claim 1, characterized in that: The receiving mechanism (5) includes a support frame (55). The support frame (55) is provided at the lower outer side of the support frame (1). A motor (52) is provided at the corner of the side of the support frame (55). An active roller (51) is provided at the output end of the motor (52). A conveyor belt (56) is wound around the outer surface of the active roller (51). A driven roller (54) is provided on the inner surface of the other end of the conveyor belt (56). A positioning component (53) is provided at the other edge of the support frame (1).

6. An automatic cartoning machine according to claim 5, characterized in that: The positioning component (53) includes an electric push rod (532), and an electric push rod (532) is provided at the other edge of the support frame (1). An infrared sensor (531) is fixed to the other end of the electric push rod (532) by screws.

7. An automatic cartoning machine according to claim 6, characterized in that: After the infrared sensor (531) emits an infrared signal, it transmits the signal to the controller (3), which controls the feeding mechanism (2) and the receiving mechanism (5) to open and close.

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