Automatic yoga mat winding and packaging machine

Abstract

The utility model discloses a kind of automatic winding packaging machines of yoga mat, including stand, winding mechanism is installed in the middle of the stand, unloading mechanism is installed on the upper portion of the stand, the lower portion of the stand is installed on the rear side of the upper portion of bottom plate, support plate is arranged in the left side of the upper portion of bottom plate, the right side of support plate is rotatably connected with auxiliary plate by torsion spring, sensor is installed on the right side of bottom plate by support, the automatic winding packaging machine of yoga mat of the utility model, equipment is automatically conveyed yoga mat by conveyor, servo motor of winding mechanism drive winding roller realizes automatic winding, after sensor detects winding state, the stepping motor of unloading mechanism is triggered to drive push plate automatic unloading, while adhesive tape winding machine is synchronously completed automatic packing, each mechanism is operated under the coordination of control terminal, substantially reduce manual intervention, effectively improve the overall efficiency of yoga mat winding packaging, adapt batch production demand.

Description

Technical Field

[0001] This utility model relates to the field of yoga mat packaging technology, and in particular to an automatic yoga mat winding and packaging machine. Background Technology

[0002] Yoga, as a widely popular fitness activity, relies heavily on yoga mats, which offer features such as slip resistance and cushioning, making them a core accessory for yoga practice. With the increasing popularity of yoga, the market demand for yoga mats continues to grow. After production, yoga mats typically undergo a winding process for easy storage, transportation, and sales display—that is, the flat yoga mat is rolled into a cylindrical shape and then secured with tape or packaging film to prevent it from unraveling. This winding and packaging step is a crucial post-production process in yoga mat manufacturing, and its efficiency and quality directly affect the product's delivery schedule and appearance integrity. Therefore, the demand for yoga mat winding and packaging equipment is becoming increasingly prominent.

[0003] Currently, yoga mat winding and packaging are mostly completed using traditional manual operation or simple semi-automatic equipment. Traditional manual winding relies on operators manually fixing one end of the yoga mat before winding it and then manually securing it with tape, which is very cumbersome. Existing simple semi-automatic equipment mostly only has a single winding function; after winding, it needs to be manually transferred to the packaging station for subsequent packaging, or manual assistance is required to trigger the unloading action, still requiring considerable manual intervention. Overall, the operation efficiency is low and cannot meet the large-scale automation and continuous operation requirements of yoga mat production. Utility Model Content

[0004] The main purpose of this utility model is to provide an automatic yoga mat winding and packaging machine, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic yoga mat winding and packaging machine, including a stand, a winding mechanism installed in the middle of the stand, a unloading mechanism installed on the upper part of the stand, a lower part of the stand installed on the upper rear side of a base plate, a support plate provided on the upper left side of the base plate, an auxiliary plate rotatably connected to the right side of the support plate by a torsion spring, a sensor installed on the right side of the base plate by a bracket, and the sensor, the winding mechanism and the unloading mechanism are electrically connected to a control terminal; The winding mechanism includes a servo motor, a winding roller, and a material clamping notch. The rear end of the winding roller is rotatably connected to the front side of the middle of the upright frame. The servo motor is installed on the rear side of the middle of the upright frame. The output end of the servo motor passes through the wall shell of the upright frame and is fixedly connected to the middle of the rear end of the winding roller. The material clamping notch is opened on the side wall of the winding roller.

[0006] Preferably, the upper surface of the auxiliary plate is flush with the lower edge of the material clamping notch.

[0007] Preferably, a tape winding machine is installed on the front side of the base plate, and the upper middle part of the tape winding machine is sleeved on the outer periphery of the front end of the winding roller. The tape winding machine is electrically connected to a control terminal.

[0008] Preferably, a conveyor is provided on the left side of the support plate, and the conveyor is electrically connected to a control terminal.

[0009] Preferably, the unloading mechanism includes a stepper motor, multiple limiting support rods, a threaded rod, and a pusher plate. The rear ends of the multiple limiting support rods are rectangularly distributed and fixedly connected to the upper part of the upright. The rear end of the threaded rod is rotatably connected to the middle of the upper side of the upright. The stepper motor is installed on the upper part of the upright. The front output end of the stepper motor passes through the wall shell of the upright and is fixedly connected to the rear end of the threaded rod. The upper four corners of the pusher plate are slidably connected to the outer periphery of the limiting support rods, and the middle of the upper side of the pusher plate is threadedly connected to the outer periphery of the threaded rod.

[0010] Preferably, the lower center of the pusher plate is sleeved on the outer periphery of the winding roller.

[0011] Compared with the prior art, the present invention has the following advantages: the equipment automatically transports yoga mats via a conveyor, the servo motor of the winding mechanism drives the winding roller to achieve automatic winding, and after the sensor detects the winding status, it triggers the stepper motor of the unloading mechanism to drive the pusher plate to automatically unload the material. At the same time, the tape wrapping machine completes automatic packaging simultaneously. All mechanisms work in a continuous manner under the coordination of the control terminal, greatly reducing manual intervention and effectively improving the overall efficiency of yoga mat winding and packaging, which is suitable for mass production needs. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of an automatic yoga mat winding and packaging machine according to the present invention; Figure 2 This is a schematic diagram of the auxiliary plate structure of an automatic yoga mat winding and packaging machine according to the present invention; Figure 3 This is a schematic diagram of the winding mechanism of an automatic yoga mat winding and packaging machine according to the present invention. Figure 4 This is a schematic diagram of the unloading mechanism of an automatic yoga mat winding and packaging machine according to this utility model.

[0013] In the diagram: 1. Frame; 2. Winding mechanism; 201. Servo motor; 202. Winding roller; 203. Material clamping notch; 3. Unloading mechanism; 301. Stepper motor; 302. Limiting support rod; 303. Threaded rod; 304. Push plate; 4. Support plate; 5. Auxiliary plate; 6. Tape winding machine; 7. Conveyor; 8. Base plate. Detailed Implementation

[0014] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0015] like Figure 1-4 An automatic yoga mat winding and packaging machine is shown, comprising a frame 1, a winding mechanism 2 installed in the middle of the frame 1, a unloading mechanism 3 installed on the upper part of the frame 1, the lower part of the frame 1 installed on the upper rear side of a base plate 8, a support plate 4 provided on the upper left side of the base plate 8, an auxiliary plate 5 rotatably connected to the right side of the support plate 4 via a torsion spring, and a sensor installed on the right side of the base plate 8 via a bracket, wherein the sensor, the winding mechanism 2 and the unloading mechanism 3 are electrically connected to a control terminal.

[0016] In this embodiment, the winding mechanism 2 includes a servo motor 201, a winding roller 202, and a material clamping notch 203. The rear end of the winding roller 202 is rotatably connected to the front side of the middle part of the upright frame 1. The servo motor 201 is installed on the rear side of the middle part of the upright frame 1. The output end of the servo motor 201 passes through the wall shell of the upright frame 1 and is fixedly connected to the middle of the rear end of the winding roller 202. The material clamping notch 203 is opened on the side wall of the winding roller 202. The upper surface of the auxiliary plate 5 is flush with the lower edge of the material clamping notch 203. A conveyor 7 is provided on the left side of the support plate 4. The conveyor 7 is electrically connected to the control terminal.

[0017] Specifically, the yoga mat to be wound is first conveyed to the support plate 4 by the conveyor 7, and then guided by the auxiliary plate 5, which is flush with the lower edge of the material clamping notch 203 of the winding roller 202, so that one end of the yoga mat accurately enters the material clamping notch 203 of the winding roller 202; the control terminal then starts the servo motor 201 of the winding mechanism 2, and the servo motor 201 drives the winding roller 202 to rotate to wind the yoga mat. During the winding process, the auxiliary plate 5 will press against the outside of the wound yoga mat to prevent the yoga mat from loosening, while the tape wrapping machine 6 on the front side of the base plate 8 is in a standby state.

[0018] In this embodiment, a tape winding machine 6 is installed on the front side of the base plate 8. The upper middle part of the tape winding machine 6 is sleeved on the outer periphery of the front end of the winding roller 202. The tape winding machine 6 is electrically connected to the control terminal. The unloading mechanism 3 includes a stepper motor 301, multiple limit support rods 302, a threaded rod 303, and a pusher plate 304. The rear ends of the multiple limit support rods 302 are rectangularly distributed and fixedly connected to the upper part of the frame 1. The rear end of the threaded rod 303 is rotatably connected to the upper middle part of the frame 1. The stepper motor 301 is installed on the upper part of the frame 1. The front output end of the stepper motor 301 passes through the wall shell of the frame 1 and is fixedly connected to the rear end of the threaded rod 303. The four corners of the upper part of the pusher plate 304 are slidably connected to the outer periphery of the limit support rods 302. The upper middle part of the pusher plate 304 is threadedly connected to the outer periphery of the threaded rod 303. The lower middle part of the pusher plate 304 is sleeved on the outer periphery of the winding roller 202.

[0019] Specifically, when the sensor (distance sensor) on the right bracket of the base plate 8 detects that the yoga mat has finished winding to the preset state, it sends a signal to the control terminal. The control terminal drives the stepper motor 301 of the unloading mechanism 3 to operate. The stepper motor 301 drives the threaded rod 303 to rotate, causing the pusher plate 304, which is slidably connected to the limit support rod 302 and sleeved on the outer periphery of the winding roller 202, to move forward, pushing the wound yoga mat out an appropriate distance to the working area of ​​the tape wrapping machine 6. The tape wrapping machine 6 starts to wind and fix the yoga mat. After fixing, the pusher plate 304 continues to move under the action of the stepper motor 301 and the threaded rod 303 until the packaged yoga mat is completely pushed out of the winding roller 202. Then, the control terminal controls the servo motor 201 of the winding mechanism 2 to reverse so that the winding roller 202 is reset. The auxiliary plate 5 returns to the initial position under the action of the torsion spring. The stepper motor 301 of the unloading mechanism 3 reverses and drives the pusher plate 304 back to the initial position, completing one complete yoga mat winding and packaging cycle.

[0020] Working principle: The yoga mat to be wound is first conveyed to the support plate 4 by the conveyor 7, and then guided by the auxiliary plate 5, which is flush with the lower edge of the material clamping notch 203 of the winding roller 202, so that one end of the yoga mat accurately enters the material clamping notch 203 of the winding roller 202; the control terminal then starts the servo motor 201 of the winding mechanism 2, which drives the winding roller 202 to rotate to wind the yoga mat. During the winding process, the auxiliary plate 5 will abut against the outside of the wound yoga mat to prevent the yoga mat from loosening. At the same time, the tape wrapping machine 6 on the front side of the base plate 8 is in standby mode; when the sensor on the right bracket of the base plate 8 detects that the yoga mat has been wound to the preset state and the winding is finished, it sends a signal to the control terminal, which drives the stepper motor 301 of the unloading mechanism 3 to run. The threaded rod 303 is rotated, causing the pusher plate 304, which is slidably connected to the limit support rod 302 and sleeved on the outer periphery of the winding roller 202, to move forward, pushing the wound yoga mat out an appropriate distance to the working area of ​​the tape wrapping machine 6. The tape wrapping machine 6 starts to wind and fix the yoga mat. After fixing, the pusher plate 304 continues to move under the action of the stepper motor 301 and the threaded rod 303 until the packaged yoga mat is completely pushed out of the winding roller 202. Then, the control terminal controls the servo motor 201 of the winding mechanism 2 to reverse so that the winding roller 202 is reset. The auxiliary plate 5 returns to its initial position under the action of the torsion spring. The stepper motor 301 of the unloading mechanism 3 reverses and drives the pusher plate 304 back to its initial position, completing one complete yoga mat winding and packaging cycle.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic yoga mat winding and packaging machine, comprising a stand (1), characterized in that: A winding mechanism (2) is installed in the middle of the upright frame (1), a unloading mechanism (3) is installed on the upper part of the upright frame (1), the lower part of the upright frame (1) is installed on the upper rear side of the base plate (8), a support plate (4) is provided on the upper left side of the base plate (8), an auxiliary plate (5) is rotatably connected to the right side of the support plate (4) by a torsion spring, a sensor is installed on the right side of the base plate (8) by a bracket, and the sensor, the winding mechanism (2) and the unloading mechanism (3) are electrically connected to the control terminal; The winding mechanism (2) includes a servo motor (201), a winding roller (202), and a material clamping notch (203). The rear end of the winding roller (202) is rotatably connected to the front side of the middle part of the upright frame (1). The servo motor (201) is installed on the rear side of the middle part of the upright frame (1). The output end of the servo motor (201) passes through the wall shell of the upright frame (1) and is fixedly connected to the middle of the rear end of the winding roller (202). The material clamping notch (203) is opened on the side wall of the winding roller (202).

2. The automatic yoga mat winding and packaging machine according to claim 1, characterized in that: The upper surface of the auxiliary plate (5) is flush with the lower edge of the material clamping notch (203).

3. The automatic yoga mat winding and packaging machine according to claim 1, characterized in that: A tape winding machine (6) is installed on the front side of the base plate (8). The tape winding machine (6) is sleeved on the outer periphery of the front end of the winding roller (202) at the middle of the upper side. The tape winding machine (6) is electrically connected to the control terminal.

4. The automatic yoga mat winding and packaging machine according to claim 1, characterized in that: A conveyor (7) is provided on the left side of the support plate (4), and the conveyor (7) is electrically connected to the control terminal.

5. The automatic yoga mat winding and packaging machine according to claim 1, characterized in that: The unloading mechanism (3) includes a stepper motor (301), multiple limiting support rods (302), a threaded rod (303), and a pusher plate (304). The rear ends of the multiple limiting support rods (302) are rectangularly distributed and fixedly connected to the upper part of the frame (1). The rear end of the threaded rod (303) is rotatably connected to the middle of the upper side of the frame (1). The stepper motor (301) is installed on the upper part of the frame (1). The front output end of the stepper motor (301) passes through the wall shell of the frame (1) and is fixedly connected to the rear end of the threaded rod (303). The four corners of the upper part of the pusher plate (304) are slidably connected to the outer periphery of the limiting support rods (302). The middle of the upper side of the pusher plate (304) is threadedly connected to the outer periphery of the threaded rod (303).

6. The automatic yoga mat winding and packaging machine according to claim 5, characterized in that: The pusher plate (304) is sleeved on the outer periphery of the winding roller (202) at the lower middle part.

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