A hopper mechanism for a refuse vehicle

CN224782907UActive Publication Date: 2026-09-22ZHEJIANG BAOCHENG MACHINERY TECH
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Patent Information

Application Number
CN202521837642.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-09-22
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

[0002]在城市环境卫生治理工作中,垃圾车作为垃圾收集与转运的核心设备,其作业效率直接影响着城市清洁工作的质量与进度,而料斗机构作为垃圾车的关键组成部分,承担着垃圾收集、暂存及转运的重要功能,目前,市场上常见的垃圾车料斗机构存在功能单一、作业方式局限等问题:传统料斗大多仅能通过垃圾车自身移动铲起地面堆积的散装垃圾,对于垃圾桶内的积聚垃圾,往往需要人工将垃圾桶搬运至料斗处进行倾倒,不仅增加了工作人员的劳动强度,还存在倾倒过程中垃圾散落的情况,影响作业环境,

Benefits of technology

1.本实用新型通过启动第一电机及电磁杆带动连接套筒在固定框的一侧进行转动,将料斗的下表面抵接至地面,再通过启动垃圾车推动料斗在地面上进行移动,使得料斗在移动的过程中铲起堆积在地面的垃圾,此时工作人员通过推动垃圾桶,将垃圾桶推动至料斗的内部,使得料斗在铲起垃圾的同时能够同步倾倒垃圾桶内积聚的垃圾,从而扩大了料斗的使用范围,进而提高了该装置的利用率,因此提高了该装置的实用性。

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Abstract

The utility model belongs to garbage truck technical field discloses a kind of hopper mechanism for garbage truck, the utility model includes fixed frame, the inside rotation of fixed frame is connected with the hopper assembly for multifunctional collection garbage, the inside installation of hopper assembly is positioned with the positioning assembly for positioning garbage can in its own internal position, recess is opened in the inside of hopper assembly, the inside rotation of the recess of hopper assembly is connected with the protection component for limiting garbage or garbage can in the internal position of hopper assembly, by starting hopper assembly, the lower surface of hopper assembly is abutted to ground, then by starting garbage truck, hopper assembly is moved on ground, so that hopper assembly is shovelled up garbage accumulated on ground in the process of moving, at this time, worker is pushed garbage can, garbage can is pushed to the inside of hopper assembly, so that hopper assembly can synchronously dump garbage accumulated in garbage can while shovelling up garbage, to expand the use range of hopper assembly.
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Description

Technical Field

[0001] This utility model relates to the field of garbage truck technology, specifically to a hopper mechanism for garbage trucks. Background Technology

[0002] In urban environmental sanitation management, garbage trucks, as the core equipment for garbage collection and transportation, directly impact the quality and progress of urban sanitation work due to their operational efficiency. The hopper mechanism, a key component of the garbage truck, plays a crucial role in garbage collection, temporary storage, and transportation. Currently, common garbage truck hopper mechanisms on the market suffer from problems such as limited functionality and restricted operation: traditional hoppers mostly only scoop up loose garbage accumulated on the ground by moving the garbage truck itself. For accumulated garbage in the bins, it is often necessary to manually move the bins to the hopper for dumping, which not only increases the labor intensity of workers but also poses the risk of garbage scattering during dumping, affecting the working environment. Meanwhile, the traditional hopper mechanism has a fixed position and cannot be flexibly adjusted relative to the ground according to the needs of operation. When faced with garbage in different pile states, the shoveling effect is not good and it is difficult to adapt to various operation scenarios, which limits the scope of use of the hopper, reduces the utilization rate of the device, and greatly reduces its practicality.

[0003] Therefore, a hopper mechanism for garbage trucks is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a hopper mechanism for garbage trucks to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A hopper mechanism for a garbage truck includes a fixed frame. A hopper assembly for multi-functional garbage collection is rotatably connected inside the fixed frame. A positioning component for positioning a garbage bin within the hopper assembly is installed inside the hopper assembly. A groove is formed inside the hopper assembly, and a protective component for restricting the position of garbage or a garbage bin within the hopper assembly is rotatably connected inside the groove. The hopper assembly includes a first motor and a rotating rod. The first motor is mounted on the left side of the fixed frame. Through holes are formed on the inner walls of both the left and right sides of the fixed frame. The rotating rod is rotatably connected to the two sets of through holes in the fixed frame. The output shaft of the first motor passes through the left through hole of the fixed frame and is mounted on one end of the rotating rod. A fixed sleeve is mounted on the outer end of the rotating rod. Two sets of rotating arms are mounted on the outer surface of the fixed sleeve. Each set of rotating arms has a groove inside. An electromagnetic rod is installed inside the groove of the two sets of rotating arms. A connecting sleeve is rotatably connected to the outer surface of the electromagnetic rod, and a hopper is mounted on the outer surface of the connecting sleeve.

[0006] Furthermore, the positioning component includes two sets of electric telescopic rods, and through holes are provided on the outer surfaces of both the left and right sides of the hopper. The two sets of electric telescopic rods are respectively installed inside the two sets of through holes of the hopper, and positioning plates are installed at the output ends of the two sets of electric telescopic rods.

[0007] Furthermore, the protective assembly includes a second motor and a first cleaning plate. A groove is provided on the left inner wall of the hopper. One side of the first cleaning plate is rotatably connected to the groove of the hopper. The second motor is installed on the left side of the hopper. The output shaft of the second motor passes through the groove inside the hopper and is installed on one side of the first cleaning plate. A slot is provided on the side of the first cleaning plate away from the second motor. The second cleaning plate is slidably connected inside the slot of the first cleaning plate. The lower ends of the first cleaning plate and the second cleaning plate abut against the bottom of the inner wall of the hopper.

[0008] Furthermore, each of the two sets of positioning plates has a groove on one side adjacent to the other. A pressure sensor is installed inside the groove of the positioning plate, and the pressure sensor is electrically connected to the control end of the electric telescopic rod.

[0009] Furthermore, a through hole is provided on one side of both the first cleaning plate and the second cleaning plate, and a rod is inserted into the through hole of the first cleaning plate and the second cleaning plate.

[0010] The beneficial effects of this utility model are as follows: 1. This utility model uses a first motor and an electromagnetic rod to rotate the connecting sleeve on one side of a fixed frame, bringing the lower surface of the hopper to the ground. Then, a garbage truck is started to move the hopper across the ground, scooping up accumulated garbage. Simultaneously, workers push a garbage bin into the hopper, allowing the hopper to empty the accumulated garbage from the bin while scooping it up. This expands the hopper's usability and increases the device's utilization rate, thus enhancing its practicality.

[0011] 2. This utility model uses a second motor to drive the first and second cleaning plates to rotate. During rotation, the first and second cleaning plates push the garbage accumulated at the edge of the hopper to its central area, and the lower surfaces of the first and second cleaning plates abut against the bottom of the inner wall of the hopper. This restricts the movement path of the garbage accumulated inside the hopper, preventing the garbage accumulated at the edge from falling out when the hopper is tilted and dumped. By pushing the second cleaning plate out of the slot of the first cleaning plate, the second cleaning plate can be disassembled, preventing the protective component from blocking the staff from pushing the garbage can into the hopper. Attached Figure Description

[0012] Figure 1 This is a side view of the structure of this utility model; Figure 2 This is a schematic diagram of the top surface structure of this utility model; Figure 3 This is a side structural diagram of the first cleaning plate of this utility model; Figure 4 This is a side view of the connecting sleeve of this utility model.

[0013] Reference numerals: 1. Fixed frame; 2. Hopper assembly; 201. First motor; 202. Rotating rod; 203. Fixed sleeve; 204. Rotating arm; 205. Electromagnetic rod; 206. Connecting sleeve; 207. Hopper; 3. Positioning assembly; 301. Electric telescopic rod; 302. Positioning plate; 4. Pressure sensor; 5. Protective assembly; 501. Second motor; 502. First cleaning plate; 503. Second cleaning plate; 6. Insert rod. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0015] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0016] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0017] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] like Figures 1 to 4 As shown, a hopper mechanism for a garbage truck includes a fixed frame 1, and a hopper assembly 2 for multi-functional garbage collection is rotatably connected inside the fixed frame 1, such as... Figures 1-2 As shown, the hopper assembly 2 includes a first motor 201 and a rotating rod 202. The first motor 201 is installed on the left side of the fixed frame 1. The inner walls of both the left and right sides of the fixed frame 1 are provided with through holes. The rotating rod 202 is rotatably connected to the two sets of through holes in the fixed frame 1. The output shaft of the first motor 201 passes through the left through hole of the fixed frame 1 and is installed at one end of the rotating rod 202. A fixed sleeve 203 is installed on the outer end of the rotating rod 202. Two sets of rotating arms 204 are installed on the outer surface of the fixed sleeve 203. The interior of each set of rotating arms 204 is provided with a groove. An electromagnetic rod 205 is installed inside the groove of each set of rotating arms 204. A connecting sleeve 206 is rotatably connected to the outer surface of the electromagnetic rod 205. A hopper 207 is installed on the outer surface of the connecting sleeve 206.

[0019] More specifically, by starting the first motor 201 and the electromagnetic rod 205, the connecting sleeve 206 is rotated on one side of the fixed frame 1, causing the lower surface of the hopper 207 to come into contact with the ground. Then, by starting the garbage truck, the hopper 207 is moved on the ground, so that the hopper 207 scoops up the garbage accumulated on the ground during the movement. At this time, the staff pushes the garbage can into the hopper 207, so that the hopper 207 can simultaneously empty the garbage accumulated in the garbage can while scooping up the garbage, thereby expanding the scope of use of the hopper 207 and improving the utilization rate of the device, thus improving the practicality of the device.

[0020] The hopper assembly 2 is internally equipped with a positioning component 3 for positioning the trash can within its own interior, such as... Figure 1 As shown, the positioning component 3 includes two sets of electric telescopic rods 301. Through holes are provided on the outer surfaces of both sides of the hopper 207. The two sets of electric telescopic rods 301 are respectively installed inside the two sets of through holes of the hopper 207. Positioning plates 302 are installed at the output ends of the two sets of electric telescopic rods 301.

[0021] More specifically, after the garbage truck is pushed into the hopper 207, the position of the garbage truck is adjusted and moved between the two sets of positioning plates 302 by pushing the garbage truck. Then, the two sets of electric telescopic rods 301 are activated to push the two sets of positioning plates 302 to move, so that the adjacent sides of the two sets of positioning plates 302 respectively abut against the left and right sides of the garbage truck. This allows the positioning component 3 to restrict the movement of the garbage truck inside the hopper 207, preventing the garbage truck from moving during the tipping of the hopper 207, thus improving the safety of the device during use.

[0022] The hopper assembly 2 has a groove inside, and a protective component 5 is rotatably connected inside the groove to limit the position of garbage or garbage can inside the hopper assembly 2. Figure 2 As shown, the protective component 5 includes a second motor 501 and a first cleaning plate 502. A groove is provided on the left inner wall of the hopper 207. One side of the first cleaning plate 502 is rotatably connected to the inside of the groove of the hopper 207. The second motor 501 is installed on the left side of the hopper 207. The output shaft of the second motor 501 passes through the groove inside the hopper 207 and is installed on one side of the first cleaning plate 502. A slot is provided on the side of the first cleaning plate 502 away from the second motor 501. A second cleaning plate 503 is slidably connected inside the slot of the first cleaning plate 502. The lower ends of the first cleaning plate 502 and the second cleaning plate 503 abut against the bottom of the inner wall of the hopper 207.

[0023] More specifically, when the hopper 207 is scooping up accumulated garbage, the second motor 501 is activated to drive the first cleaning plate 502 and the second cleaning plate 503 to rotate. During the rotation, the first cleaning plate 502 and the second cleaning plate 503 push the garbage accumulated at the edge of the hopper 207 to its central area, and the lower surfaces of the first cleaning plate 502 and the second cleaning plate 503 abut against the bottom of the inner wall of the hopper 207. This restricts the movement path of the garbage accumulated inside the hopper 207, preventing the garbage accumulated at the edge from falling when the hopper 207 is tipped over and dumped. By pushing the second cleaning plate 503, the second cleaning plate 503 is moved out of the slot of the first cleaning plate 502, allowing the second cleaning plate 503 to be disassembled, preventing the protective component 5 from blocking the staff from pushing the garbage can into the hopper 207.

[0024] Both sets of positioning plates 302 have grooves on adjacent sides. Pressure sensors 4 are installed inside the grooves of the positioning plates 302. The pressure sensors 4 are electrically connected to the control end of the electric telescopic rod 301.

[0025] More specifically, pressure sensors 4 are installed on the adjacent side of the two sets of positioning plates 302. When the two sets of positioning plates 302 are attached to the left and right sides of the trash can, the two sets of pressure sensors 4 squeeze the left and right sides of the trash can. When the squeezing value of the pressure sensor 4 exceeds the preset value, the electric telescopic rod 301 is turned off to push the positioning plate 302 to move, so as to avoid the positioning component 3 from excessively clamping the trash can during use, which would cause damage to the trash can during the positioning process.

[0026] Both the first cleaning plate 502 and the second cleaning plate 503 have through holes on one side, and insert rods 6 are inserted into the through holes of the first cleaning plate 502 and the second cleaning plate 503.

[0027] More specifically, before the second cleaning plate 503 is spliced ​​to one side of the first cleaning plate 502 for use, the insert rod 6 is pushed to insert it into the through hole of the first cleaning plate 502 and the second cleaning plate 503. This restricts the rotation position of the second cleaning plate 503 on one side of the first cleaning plate 502, preventing the second cleaning plate 503 from moving during use, thus improving the stability of the protective component 5 during use.

[0028] In summary: By starting the first motor 201 and the solenoid rod 205, the connecting sleeve 206 rotates on one side of the fixed frame 1, causing the lower surface of the hopper 207 to contact the ground. Then, by starting the garbage truck, the hopper 207 is moved on the ground, scooping up the garbage accumulated on the ground. At this time, the workers push the garbage bin into the hopper 207, so that the hopper 207 can simultaneously empty the garbage accumulated in the garbage bin while scooping up the garbage. By starting the second motor 201 and the solenoid rod 205, the connecting sleeve 206 rotates on one side of the fixed frame 1, causing the lower surface of the hopper 207 to contact the ground. Then, by starting the garbage truck, the hopper 207 can move the garbage truck on the ground, causing the hopper 207 to ... The two motors 501 drive the first cleaning plate 502 and the second cleaning plate 503 to rotate, so that the first cleaning plate 502 and the second cleaning plate 503 push the garbage accumulated at the edge of the hopper 207 to its central area during the rotation, and the lower surfaces of the first cleaning plate 502 and the second cleaning plate 503 abut against the bottom of the inner wall of the hopper 207, so that the protective component 5 restricts the movement path of the garbage accumulated inside the hopper 207, and prevents the garbage accumulated at the edge of the hopper 207 from falling off when the hopper 207 is tilted and dumped.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A hopper mechanism for a garbage truck, comprising a fixed frame (1), characterized in that: The fixed frame (1) is rotatably connected to a hopper assembly (2) for multi-functional garbage collection. The hopper assembly (2) is equipped with a positioning component (3) for positioning the garbage bin within itself. The hopper assembly (2) has a groove inside, and a protective component (5) for restricting the position of garbage or the garbage bin inside the hopper assembly (2) is rotatably connected to the groove. The hopper assembly (2) includes a first motor (201) and a rotating rod (202). The first motor (201) is installed on the left side of the fixed frame (1). Through holes are provided on the inner walls of both the left and right sides of the fixed frame (1). The rotating rod... (202) Rotatably connected to the two sets of through holes in the fixed frame (1), the output shaft of the first motor (201) passes through the left through hole of the fixed frame (1) and is installed at one end of the rotating rod (202). The outer end of the rotating rod (202) is equipped with a fixed sleeve (203). The outer surface of the fixed sleeve (203) is equipped with two sets of rotating arms (204). The interior of the two sets of rotating arms (204) is provided with grooves. The grooves of the two sets of rotating arms (204) are equipped with electromagnetic rods (205). The outer surface of the electromagnetic rods (205) is rotatably connected to a connecting sleeve (206). The outer surface of the connecting sleeve (206) is equipped with a hopper (207).

2. The hopper mechanism for a garbage truck according to claim 1, characterized in that: The positioning component (3) includes two sets of electric telescopic rods (301). The outer surfaces of the left and right sides of the hopper (207) are provided with through holes. The two sets of electric telescopic rods (301) are respectively installed inside the two sets of through holes of the hopper (207). The output ends of the two sets of electric telescopic rods (301) are all equipped with positioning plates (302).

3. The hopper mechanism for a garbage truck according to claim 1, characterized in that: The protective component (5) includes a second motor (501) and a first cleaning plate (502). A groove is provided on the left inner wall of the hopper (207). One side of the first cleaning plate (502) is rotatably connected to the groove of the hopper (207). The second motor (501) is installed on the left side of the hopper (207). The output shaft of the second motor (501) passes through the groove inside the hopper (207) and is installed on one side of the first cleaning plate (502). A slot is provided on the side of the first cleaning plate (502) away from the second motor (501). The second cleaning plate (503) is slidably connected inside the slot of the first cleaning plate (502). The lower ends of the first cleaning plate (502) and the second cleaning plate (503) abut against the bottom of the inner wall of the hopper (207).

4. A hopper mechanism for a garbage truck according to claim 2, characterized in that: Both sets of positioning plates (302) have grooves on adjacent sides. Pressure sensors (4) are installed inside the grooves of the positioning plates (302). The pressure sensors (4) are electrically connected to the control end of the electric telescopic rod (301).

5. A hopper mechanism for a garbage truck according to claim 3, characterized in that: Both the first cleaning plate (502) and the second cleaning plate (503) have through holes on one side, and insert rods (6) are inserted into the through holes of the first cleaning plate (502) and the second cleaning plate (503).