A belt conveyor for transporting chili cake

Abstract

The utility model discloses a kind of pepper cake belt conveyer, including bottom plate, the bottom plate one end and the other end are rotatably connected with stem, two groups of stem are connected with same group rack, the rack is rotatably connected with conveying assembly, the rack one end is connected with hopper, the rack one end and the other end are connected with round bar, two groups of round bar are rotatably connected with connecting rod, the conveying assembly one end is placed with slide, connecting rod can rotate around round bar and drive slide synchronous rotation, after adjusting to required angle, bolt two can be fixed by being screwed into corresponding hole body two. The end of slide near conveying assembly is arc and engages with the outer surface of conveying assembly, can be closely fitted, when conveying assembly operates, arc end can scrape off the pepper cake adhered on the surface of conveying belt in real time, avoid its caking, deterioration or cause equipment blockage, can also reduce material residual waste, improve conveying integrity, reduce loss.

Description

Technical Field

[0001] This utility model relates to the technical field of chili processing, and in particular to a chili meal conveyor belt. Background Technology

[0002] Chili meal is a high-value byproduct of chili pepper extraction, used to obtain red pigments and capsaicin. It can be used in animal feed for poultry, livestock, and aquatic animals, significantly reducing production costs. For example, replacing corn with chili meal in laying hen feed promotes digestion, improves immunity and egg production, and enhances yolk color. Replacing bran in cattle and sheep feed helps dissipate heat, increase milk production, and promote weight gain. Adding it to aquatic feed makes fish and shrimp brighter and helps prevent common diseases.

[0003] In the conveying process of chili processing, chili meal, due to its fibrous structure and sticky properties, easily forms stubborn adhesions on the conveyor belt surface. This adhered chili meal accumulates along the conveyor belt, and in the warm environment generated by the equipment operation, it easily breeds microorganisms and molds, forming clumps of spoiled waste. If this spoiled material is not cleaned in time, it may contaminate subsequently conveyed fresh chili meal, leading to a decline in the quality of the entire batch of raw materials and increasing the rate of defective products. Long-term accumulation of adhered material gradually hardens, and some fragments may detach with the conveyor belt, entering the interior of rollers, bearings, and other equipment, causing component jamming, wear, or even blockage. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a chili meal tracked conveyor device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A chili meal tracked conveyor includes a base plate, with rods rotatably connected to one and the other ends of the base plate. Both sets of rods are connected to the same frame, which is rotatably connected to a conveying assembly. A hopper is connected to one end of the frame, and round rods are connected to one and the other ends of the frame. Both sets of round rods are rotatably connected to connecting rods. A slide rail is fitted to one end of the conveying assembly. Holes are formed at one end of the connecting rods and at one and the other ends of the slide rails. Bolts are threaded onto the holes on both sets of connecting rods. The bolts are threaded onto the corresponding holes on the slide rails. Discs are fitted onto the outer walls of both sets of round rods. Multiple sets of holes are formed on each disc, and one set of holes is formed at one end of each set of connecting rods. Bolts are threaded onto the holes on the upper parts of the discs. The bolts are threaded onto the corresponding holes on the connecting rods.

[0006] Preferably, the base plate is rotatably connected to hydraulic cylinders at all four ends, and each set of hydraulic cylinders is connected to a connecting piece at one end, and each set of connecting pieces is rotatably connected to the frame.

[0007] Preferably, the slide rail is made of polyurethane.

[0008] Preferably, the base plate has multiple sets of mounting holes.

[0009] Preferably, one end of the slide is arc-shaped and fits into the conveying assembly.

[0010] Preferably, baffles are connected to both one end and the other end of the slide.

[0011] Preferably, the frame is connected to a housing.

[0012] The beneficial effects of this utility model are as follows: 1. Through the cooperation between the connecting rod, bolt two, and the disc, when different unloading heights or positions are required, simply loosen bolt two to release its limiting fixation on the connecting rod. At this time, the connecting rod can rotate around the circular rod, driving the connected slide rail to rotate synchronously until the slide rail is adjusted to the required angle. After the angle is determined, bolt two is screwed back into the hole two corresponding to the position of the connecting rod and the disc, thus completing the slide rail angle fixation. The end of the slide rail near the conveying component is designed to be arc-shaped, and the arc contour fits the outer surface of the conveying component, so that the slide rail and the conveying component form a tight contact state. When the conveying component is running, the chili meal adhering to the surface of the conveyor belt will be scraped off by the edge of the arc-shaped slide rail in real time, avoiding the chili meal from clumping and deteriorating due to long-term adhesion to the conveyor belt, or causing blockage due to the conveyor belt running into the equipment. Meanwhile, the scraped chili meal can smoothly enter the subsequent equipment through the chute, reducing material residue and waste. Especially for chili meal with high moisture content and easy sticking, this design can improve the integrity of material conveying and reduce raw material loss rate to a certain extent. 2. By coordinating the hydraulic cylinders, frame, and base plate, when optimizing the unloading process, the output ends of two sets of hydraulic cylinders near the slide end can be extended, while the output ends of two sets of hydraulic cylinders away from the slide end can be retracted synchronously. During this process, the hydraulic cylinders apply upward or downward forces to the frame through the connecting parts. Combined with the rotational support point formed by the rod between the base plate and the frame, the frame rotates around the rod axis, ultimately resulting in an inclined state where the slide end is lower and the hopper end is higher. At this time, the chili meal on the conveying component can move towards the slide direction with the help of gravity, reducing the residence time of the chili meal on the surface of the conveying component and improving the unloading efficiency to a certain extent. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a chili meal conveyor belt according to the present invention; Figure 2 for Figure 1Structural diagram of the hydraulic cylinder, connecting parts, and frame; Figure 3 for Figure 1 Schematic diagram of the structure of the middle plate, hole body two, and hole body one; Figure 4 for Figure 1 Cross-sectional structural diagram of the middle slide, mounting holes and housing; Figure 5 for Figure 4 A schematic diagram of the structure of the middle slide, the base plate, and the conveying assembly.

[0014] In the diagram: 1. Base plate; 2. Rod; 3. Frame; 4. Conveying assembly; 5. Hydraulic cylinder; 6. Connecting part; 7. Hopper; 8. Round rod; 9. Connecting rod; 10. Slide rail; 11. Hole one; 12. Bolt one; 13. Disc; 14. Hole two; 15. Bolt two; 16. Baffle; 17. Shell; 18. Mounting hole. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Example 1, referring to Figures 1 to 5A chili meal conveyor belt includes a base plate 1, with rods rotatably connected to one and the other ends of the base plate 1. A frame 3 can rotate about the rods 2. Both sets of rods 2 are connected to the same set of frames 3. A conveying assembly 4 is rotatably connected to the frame 3. The conveying assembly 4 consists of a motor, a reducer, rollers, and a conveyor belt. The rollers are rotatably connected to the frame 3. The conveyor belt is fitted onto the outer wall of the rollers and one end is in contact with a slide rail 10. The reducer is installed at one end of the frame 3 and connected to the corresponding roller via a coupling. The motor is mounted on the reducer, and the motor outputs power to drive the rollers to rotate through the reducer. The friction between the rotating roller and the conveyor belt drives the conveyor belt to move and transport materials. This is existing technology and will not be elaborated here. One end of the frame 3 is connected to a hopper 7. There is a certain gap between one end of the hopper 7 and the conveying component 4, but the chili meal is difficult to slide out through this gap, thus preventing the material from slipping when tilted. One end of the frame 3 is connected to a round rod 8, and the two sets of round rods 8 are rotatably connected to a connecting rod 9. Rotating the connecting rod 9 can drive the slide rail 10 to rotate, thereby adjusting the angle of the slide rail 10 to adapt to different conveying needs to a certain extent. The slide rail 10 is placed against one end of the conveying component 4 to reduce the material flow rate. To prevent material from breaking when falling into the transport vehicle's hopper due to excessive flow velocity, and to guide material flow, both sets of connecting rods 9 have holes 11 at one end and at one and the other end of the slide rail 10. Bolts 12 are threaded onto the holes 11 on both sets of connecting rods 9. The two sets of bolts 12 are threaded onto the corresponding holes 11 on the slide rail 10. By unscrewing the bolts 12, the slide rail 10 can be removed for maintenance or replacement. Discs 13 are fitted onto the outer walls of both sets of round rods 8. Multiple sets of holes 14 are provided on both sets of discs 13, and one set of holes 14 is provided at one end of each set of connecting rods 9. 3. The upper part of the hole body 2 14 is threaded with bolts 2 15. The two sets of bolts 2 15 are respectively threaded to the upper hole body 2 14 of the corresponding connecting rod 9. Bolts 2 15 are used to fix the connecting rod 9 at the current angle, thereby fixing the slide rail 10. Unscrewing bolts 2 15 removes the restriction on the connecting rod 9, allowing the connecting rod 9 to rotate, thereby driving the slide rail 10 to rotate. The angle of the slide rail 10 can be adjusted to adapt to different conveying needs. At the same time, one end of the slide rail 10 is in contact with the conveying component 4, which can scrape off the chili residue adhering to the surface of the conveying component 4, preventing the chili residue from accumulating on the conveying component 4. It has a wide range of applications to a certain extent.

[0017] In this embodiment, hydraulic cylinders 5 are rotatably connected to all four ends of the base plate 1. Each set of hydraulic cylinders 5 has a connecting piece 6 at one end, and all connecting pieces 6 are rotatably connected to the frame 3. Activating the hydraulic cylinder 5 closest to the slide rail 10 extends its output end, while activating the two sets of hydraulic cylinders further away retracts its output end. This allows the entire device to tilt, with the highest point at one end of the slide rail 10, and vice versa. The angle of the device can be adjusted according to actual needs, facilitating material conveying to a certain extent. The slide rail 10 is made of polyurethane, with moderate hardness, allowing it to tightly fit the conveying component 4, providing good scraping effect without easily scratching the surface of the conveying component 4. Multiple mounting holes 18 are provided on the base plate 1, which, in conjunction with expansion bolts and other equipment, can fix the base plate 1, enhancing stability to a certain extent. One end of the slide rail 10 is arc-shaped and fits the conveying component 4, resulting in better scraping effect. Baffles 16 are connected to both ends of the slide rail 10 to prevent slippage from the sides. The frame 3 is connected to a housing 17, which to a certain extent prevents dust generation during the conveying of chili meal.

[0018] The working principle of this embodiment is as follows: During use, the device is fixed in the designated working position using multiple sets of mounting holes 18 pre-set on the base plate 1 and fasteners such as expansion bolts. The chili meal to be conveyed is poured into the hopper 7 at one end of the frame 3. After being guided by the hopper 7, the chili meal falls onto the conveyor belt of the conveying assembly 4. The drive motor of the conveying assembly 4 is started, and the motor power is transmitted to the rollers via a reducer. The rotation of the rollers drives the conveyor belt through friction, thereby conveying the chili meal towards the slide 10. To optimize unloading efficiency or adapt to different working scenarios, the angle of the frame 3 can be adjusted using the hydraulic cylinder 5. The output ends of two sets of hydraulic cylinders 5 near one end of the slide 10 are extended, while the output ends of two sets of hydraulic cylinders 5 away from the slide 10 are retracted. The hydraulic cylinders 5 apply force to the frame 3 through the connecting piece 6. Combined with the rotational support of the rod 2 between the base plate 1 and the frame 3, the frame 3 rotates around the axis of the rod 2, ultimately presenting an inclined state with the slide 10 end lower and the hopper 7 end higher. The chili meal is accelerated to move towards the slide 10 by gravity. The angle of the slide 10 is adjusted according to the height or position requirements of the subsequent receiving equipment. First, loosen the bolt 15 on the outer wall of the disc 13 of the round rod 8 to release the limit on the connecting rod 9; push the connecting rod 9 to rotate around the round rod 8. The connecting rod 9 drives the slide 10 connected to it by the bolt 12 and the hole 11 to rotate synchronously; after the slide 10 is adjusted to the required angle, screw the bolt 15 back into the hole 14 corresponding to the position of the connecting rod 9 and the disc 13 to complete the angle fixation of the slide 10. When the chili meal on the conveyor assembly 4 reaches the end of the conveyor belt, it falls into the closely fitted slide 10. The baffles 16 on both sides of the slide 10 prevent the chili meal from sliding off the sides, ensuring a stable flow of the chili meal to subsequent equipment. Simultaneously, the arc-shaped end of the slide 10 near the conveyor assembly 4 fits against the outer surface of the conveyor belt. During conveyor belt operation, the arc-shaped end can scrape away the chili meal adhering to the conveyor belt surface in real time, preventing the chili meal from clumping, deteriorating, or clogging the equipment, thus reducing material residue and waste. If maintenance or replacement of the slide 10 is required, the bolt 12 connecting the connecting rod 9 and the slide 10 can be loosened, and the slide 10 can be removed from the connecting rod 9. After maintenance or replacement, the slide 10 and connecting rod 9 are re-secured using bolt 12 and hole 11 to ensure a firm connection. Furthermore, the housing 17 on the frame 3 can reduce dust generated by the chili meal during conveying, improving the working environment.

[0019] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A chili meal conveyor belt system, comprising a base plate (1), characterized in that, The base plate (1) is rotatably connected to rods (2) at one end and the other end. Both sets of rods (2) are connected to the same set of frames (3). The frames (3) are rotatably connected to conveying components (4). One end of the frames (3) is connected to a hopper (7). One end of the frames (3) is connected to round rods (8). Both sets of round rods (8) are rotatably connected to connecting rods (9). One end of the conveying components (4) is fitted with a slide rail (10). One end of both sets of connecting rods (9) and one end and the other end of the slide rail (10) are provided with holes (11). The two sets of connecting rods (9) 9) The upper hole body (11) is threaded with bolts (12). The two sets of bolts (12) are threaded to the corresponding holes (11) on the slide (10). The outer walls of the two sets of round rods (8) are fitted with discs (13). The two sets of discs (13) have multiple sets of holes (14) and one end of the two sets of connecting rods (9) has a set of holes (14). The upper part of the holes (14) of the two sets of discs (13) is threaded with bolts (15). The two sets of bolts (15) are threaded to the corresponding holes (14) on the upper part of the connecting rods (9).

2. The chili meal conveyor belt as described in claim 1, characterized in that, The base plate (1) is rotatably connected to four hydraulic cylinders (5) at all four ends. Each set of hydraulic cylinders (5) is connected to a connector (6) at one end. Each set of connectors (6) is rotatably connected to the frame (3).

3. The chili meal conveyor belt as described in claim 1, characterized in that, The slide (10) is made of polyurethane.

4. The chili meal conveyor belt as described in claim 1, characterized in that, The base plate (1) has multiple sets of mounting holes (18).

5. A chili meal conveyor belt as described in claim 1, characterized in that, The slide (10) is arc-shaped at one end and fits into the conveying assembly (4).

6. A chili meal conveyor belt as described in claim 1, characterized in that, The slide (10) is connected to baffles (16) at one end and the other end.

7. A chili meal conveyor belt as described in claim 1, characterized in that, The frame (3) is connected to the housing (17).

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