Fully automated conveyor track

Abstract

The utility model provides a kind of full-automatic conveying track, it includes tray, feeding belt conveying mechanism, discharging belt conveying mechanism, tray rotary mechanism and discharging rotary mechanism.The first push material interface plate of tray rotary mechanism and the second push material interface plate of discharging rotary mechanism are arranged between feeding belt conveying mechanism and discharging belt conveying mechanism.The first push material interface plate one end is higher than the conveying plane of feeding belt conveying mechanism, the other end is flush with or lower than the conveying plane of discharging belt conveying mechanism, so that when the first push material rod pushes tray to feeding belt conveying mechanism, the end of first push material interface plate can form positioning to tray.The second push material interface plate one end is higher than the conveying plane of discharging belt conveying mechanism, the other end is flush with or lower than the conveying plane of feeding belt conveying mechanism, so that when the second push material rod pushes tray to discharging belt conveying mechanism, the end of second push material interface plate can form positioning to tray, positioning is efficient and stable, and cost is low.

Description

Technical Field

[0001] This utility model relates to the field of conveying equipment, and in particular to a fully automatic conveying track. Background Technology

[0002] With the deepening of industrial intelligence, automated production equipment has been widely used in the manufacturing processes of many products. As a key component of automated production lines, the performance of product conveying equipment directly affects overall production efficiency and product quality. Taking motor component production as an example, core parts such as rotors and stators require precise transfer via conveying equipment during processing and assembly, making the stability of the conveying process crucial.

[0003] Currently, to improve conveying stability, existing conveying equipment typically requires high-precision positioning mechanisms or complex stabilization devices. This not only significantly increases equipment costs but also adds to the complexity of system maintenance. Therefore, how to optimize structural design and reduce manufacturing costs while ensuring conveying stability has become a pressing technical problem in this field.

[0004] Therefore, a fully automated conveyor track is needed to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a fully automatic conveying track to solve the problems of complex structure and high cost of existing conveying equipment.

[0006] To solve the above-mentioned technical problems, the technical solution of this utility model is: a fully automatic conveying track, which includes: a tray, a feeding belt conveyor mechanism, a discharging belt conveyor mechanism, a tray rotation mechanism, and a discharging rotation mechanism. The tray is circulated on the feeding belt conveyor mechanism and the discharging belt conveyor mechanism, and the tray is used to support the motor rotor. The pallet rotation mechanism includes a first drive assembly, a first push rod, and a first push connecting plate; The material feeding rotary mechanism includes a second drive assembly, a second push rod, and a second push connecting plate; The first pusher connecting plate is disposed between one end of the feeding belt conveyor and the unloading belt conveyor, and the second pusher connecting plate is disposed between the other end of the feeding belt conveyor and the unloading belt conveyor. The first drive assembly is located on one side of the first pusher connecting plate, and the first pusher rod is slidably disposed above the first pusher connecting plate and connected to the output end of the first drive assembly. The second drive assembly is located on one side of the second pusher connecting plate, and the second pusher rod is slidably disposed above the second pusher connecting plate and connected to the output end of the second drive assembly. One end of the first pusher connecting plate is higher than the conveying plane of the feeding belt conveyor mechanism, and the other end of the first pusher connecting plate is flush with or lower than the conveying plane of the unloading belt conveyor mechanism. One end of the second pusher connecting plate is higher than the conveying plane of the unloading belt conveyor mechanism, and the other end of the second pusher connecting plate is flush with or lower than the conveying plane of the feeding belt conveyor mechanism.

[0007] In this utility model, the top of both the feeding belt conveyor and the unloading belt conveyor is provided with a conveying groove for directional conveying of the pallet, and the top of both the pallet rotation mechanism and the unloading rotation mechanism is provided with a pushing groove for directional pushing of the pallet. The two ends of the pushing groove are respectively connected to the conveying grooves of the feeding belt conveyor and the unloading belt conveyor.

[0008] In this utility model, the feeding belt conveyor mechanism is provided with a feeding baffle assembly at one end near the pallet rotation mechanism, and the unloading belt conveyor mechanism is provided with a unloading baffle assembly at one end near the unloading rotation mechanism. Both the feeding baffle assembly and the unloading baffle assembly include a baffle cylinder and a baffle rod connected to the output end of the baffle cylinder.

[0009] In this invention, a material storage and retaining component is provided on one side of the material feeding belt conveyor mechanism near the end of the pallet rotation mechanism.

[0010] In this utility model, the tray includes a base plate and a detachable jig plate disposed on the top surface of the base plate, and the jig plate is provided with a plurality of bearing grooves for bearing the motor rotor.

[0011] The motor rotor has multiple isolation slots on its circumferential side. When the motor rotor is placed in the bearing slot, the opposite two edges of the bearing slot are respectively connected to an isolation slot.

[0012] Furthermore, the fixture disc is made of ferromagnetic material, and a magnet block is embedded in the inner bottom surface of the bearing groove.

[0013] In addition, the feeding belt conveyor and the unloading belt conveyor are arranged in parallel directions, and the multiple bearing grooves are distributed along the feeding belt conveyor. Multiple positioning iron pieces are provided on the side of the base plate parallel to the conveying direction of the feeding belt conveyor mechanism. The multiple positioning iron pieces are distributed along the conveying direction of the feeding belt conveyor mechanism. The number of positioning iron pieces is equal to the number of bearing grooves, and the distance between adjacent positioning iron pieces is equal to the distance between adjacent bearing grooves.

[0014] In this invention, both the feeding belt conveyor and the unloading belt conveyor can be fixedly and slidably mounted on the base platform.

[0015] In this utility model, a pushing mechanism is provided between the feeding belt conveyor and the unloading belt conveyor, and a pushing blocking component is provided on one side of the pushing mechanism.

[0016] Compared to existing technologies, the advantages of this invention are as follows: The fully automatic conveyor track of this invention features a first pushing connecting plate with one end higher than the conveying plane of the loading belt conveyor, and the other end flush with or lower than the conveying plane of the unloading belt conveyor. This allows the first pushing rod to position the pallet on the loading belt conveyor, with the end of the first pushing connecting plate effectively positioning the pallet. Similarly, a second pushing connecting plate has one end higher than the conveying plane of the unloading belt conveyor, and the other end flush with or lower than the conveying plane of the loading belt conveyor. This allows the second pushing rod to position the pallet on the unloading belt conveyor, with the end of the second pushing connecting plate effectively positioning the pallet. This results in efficient and stable positioning, and low overall cost. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments are briefly introduced below. The drawings described below are only the corresponding drawings of some embodiments of this utility model.

[0018] Figure 1 This is a schematic diagram of the structure of the fully automatic conveying track of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the fully automatic conveying track of this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the tray in this utility model.

[0021] Figure 4 This is a schematic diagram of the material pushing mechanism and the material pushing blocking assembly in this utility model.

[0022] Figure 5 This is a partial cross-sectional view of the pallet rotation mechanism in this utility model. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] The directional terms mentioned in this utility model, such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom", are only for reference to the orientation of the accompanying drawings. The directional terms used are for the purpose of explaining and understanding this utility model, and are not intended to limit this utility model.

[0025] The terms "first" and "second" in this utility model are used for descriptive purposes only and should not be construed as indicating or implying relative importance, nor as a restriction on the order of events.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, a connection can be a detachable connection or a connection of an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] Existing conveying equipment typically requires high-precision positioning mechanisms or complex stabilization devices, which not only significantly increases equipment costs but also adds to the complexity of system maintenance.

[0028] The following is a preferred embodiment of a fully automatic conveying track provided by this utility model, which can solve the above-mentioned technical problems.

[0029] Please refer to Figure 1 and Figure 2 In the diagram, structurally similar units are represented by the same labels.

[0030] This embodiment provides a fully automatic conveying track, which includes: a tray 11, a feeding belt conveyor 12, a discharging belt conveyor 13, a tray rotation mechanism 14, and a discharging rotation mechanism 15. The tray 11 is cyclically conveyed on the feeding belt conveyor 12 and the discharging belt conveyor 13. The tray 11 is used to carry the motor rotor 21.

[0031] The pallet rotation mechanism 14 includes a first drive assembly 141, a first push rod 142, and a first push connecting plate 143.

[0032] The material feeding rotary mechanism 15 includes a second drive assembly 151, a second push rod 152, and a second push connecting plate 153.

[0033] The first pusher connecting plate 143 is disposed between one end of the feeding belt conveyor 12 and the unloading belt conveyor 13, and the second pusher connecting plate 153 is disposed between the other end of the feeding belt conveyor 12 and the unloading belt conveyor 13.

[0034] The first drive assembly 141 is located on one side of the first pusher connecting plate 143, and the first pusher rod 142 is slidably disposed above the first pusher connecting plate 143. The first pusher rod 142 is connected to the output end of the first drive assembly 141. The first drive assembly 141 drives the first pusher rod 142 to reciprocate, thereby pushing the empty pallet 11 on the first pusher connecting plate 143 onto the feeding belt conveyor mechanism 12.

[0035] The second drive assembly 151 is located on one side of the second pusher connecting plate 153, and the second pusher rod 152 is slidably disposed above the second pusher connecting plate 153. The second pusher rod 152 is connected to the output end of the second drive assembly 151. The second drive assembly 151 drives the second pusher rod 152 to reciprocate, thereby pushing the tray 11 carrying the motor rotor 21 on the second pusher connecting plate 153 onto the unloading belt conveyor mechanism 13.

[0036] One end of the first pusher connecting plate 143 is higher than the conveying plane of the loading belt conveyor mechanism 12, and the other end of the first pusher connecting plate 143 is flush with or lower than the conveying plane of the unloading belt conveyor mechanism 13. This allows the end of the first pusher connecting plate 143 to position the pallet 11 when the first pusher rod 142 pushes the pallet 11 onto the loading belt conveyor mechanism 12. The positioning is efficient, stable, and low in cost.

[0037] One end of the second pusher connecting plate 153 is higher than the conveying plane of the unloading belt conveyor mechanism 13, and the other end of the second pusher connecting plate 153 is flush with or lower than the conveying plane of the loading belt conveyor mechanism 12. This allows the end of the second pusher connecting plate 153 to position the pallet 11 when the second pusher rod 152 pushes the pallet 11 onto the unloading belt conveyor mechanism 13. The positioning is efficient, stable, and cost-effective.

[0038] A processing mechanism 17 can be installed on the side of the feeding belt conveyor 12 away from the unloading belt conveyor 13. A pushing mechanism 1A is provided between the feeding belt conveyor 12 and the unloading belt conveyor 13, and a pushing blocking component 1B is provided on one side of the pushing mechanism 1A. The pushing blocking component 1B blocks the tray 11, and the pushing mechanism 1A pushes the product on the tray 11 onto the processing mechanism 17 for processing the motor rotor 21.

[0039] In addition, a loading robot 16 is movably installed above one end of the loading belt conveyor mechanism 12 near the pallet rotation mechanism 14. The loading robot 16 grabs the motor rotor 21 from other production lines or material preparation devices and transports it to the empty pallet 11 on the loading belt conveyor mechanism 12.

[0040] It is understood that the fully automatic conveyor track in this embodiment uses sensors at multiple locations to sense the position of the tray 11 and the motor rotor 21 on the tray 11.

[0041] In this embodiment, the top of both the loading conveyor belt 12 and the unloading conveyor belt 13 is provided with a conveying groove for directional conveying of the pallet 11, and the top of both the pallet rotation mechanism 14 and the unloading rotation mechanism 15 is provided with a pushing groove for directional pushing of the pallet 11. The two ends of the pushing groove are respectively connected to the conveying grooves of the loading conveyor belt 12 and the unloading conveyor belt 13. This allows the pallet 11 to move stably and cyclically on the loading conveyor belt 12, the unloading conveyor belt 13, the pallet rotation mechanism 14, and the unloading rotation mechanism 15.

[0042] Please refer to Figure 2 In this embodiment, a feeding stop assembly 191 is provided at one end of the feeding belt conveyor mechanism 12 near the pallet rotation mechanism 14. The feeding stop assembly 191 blocks the empty pallet 11 so that the feeding robot 16 can feed the motor rotor 21 onto the empty pallet 11. A discharging stop assembly 192 is provided at one end of the discharging belt conveyor mechanism 13 near the discharging rotation mechanism 15. The discharging stop assembly 192 blocks the pallet 11 carrying the motor rotor 21 so that the finished motor rotor 21 can be removed manually or by the discharging robot.

[0043] The feeding baffle assembly 191 and the unloading baffle assembly 192 both include a baffle cylinder and a baffle rod connected to the output end of the baffle cylinder.

[0044] In this embodiment, a storage blocking assembly 193 is provided on one side of the unloading belt conveyor mechanism 13 near the pallet rotation mechanism 14. The storage blocking assembly, the loading blocking assembly 191, and the unloading blocking assembly 192 have the same structure. The storage blocking assembly 193 also includes a blocking cylinder 1931 and a blocking rod 1932 connected to the output end of the blocking cylinder 1931.

[0045] Please refer to Figure 3 In this embodiment, the tray 11 includes a base plate 111 and a detachable jig tray 112 disposed on the top surface of the base plate 111. The jig tray 112 is provided with a plurality of bearing grooves 1121 for bearing the motor rotor 21. The base plate 111 can be disassembled and replaced to accommodate motor rotors 21 of different specifications. The motor rotor 21 has multiple isolation grooves 211 on its circumferential side. When the motor rotor 21 is placed in the bearing groove 1121, the opposite two sides of the bearing groove 1121 are respectively connected to an isolation groove 211, so that the motor rotor 21 can be stably placed on the jig plate 112.

[0046] Furthermore, the jig disk 112 is made of ferromagnetic material, and a magnet block 1122 is embedded in the inner bottom surface of the bearing groove 1121, so that the jig disk 112 can generate a certain magnetic attraction force on the motor rotor 21, thereby further improving the stability of the motor rotor 21 placed on the jig disk 112.

[0047] Since the jig disc 112 has a certain magnetic attraction to the motor rotor 21, a pressure plate 1C can be set above the end of the unloading belt conveyor mechanism 13 near the unloading rotary mechanism 15. The pressure plate 1C can block the jig disc 112, so that the jig disc 112 will not be lifted when the motor rotor 21 is gripped.

[0048] In addition, the feeding belt conveyor 12 and the unloading belt conveyor 13 are arranged in parallel directions, and multiple bearing troughs 1121 are distributed along the feeding belt conveyor 12.

[0049] Multiple positioning iron pieces 113 are provided on the side of the base plate 111 parallel to the conveying direction of the feeding belt conveyor mechanism 12. The multiple positioning iron pieces 113 are distributed along the conveying direction of the feeding belt conveyor mechanism 12. The number of positioning iron pieces 113 is equal to the number of bearing grooves 1121, and the distance between adjacent positioning iron pieces 113 is equal to the distance between adjacent bearing grooves 1121.

[0050] The pusher blocking assembly 1B blocks the positioning iron pieces 113 one by one, allowing the pusher mechanism 1A to push the multiple motor rotors 21 on the jig disk 112 onto the processing mechanism 17 for processing. Simultaneously, the positioning iron pieces 113 have high hardness and strength, which improves the service life of the tray 11. (It can be understood that the base plate 111 can be made of non-metallic material.) In this embodiment, the feeding belt conveyor 12 and the unloading belt conveyor 13 are slidably mounted on the base platform 18 by means of, but not limited to, slide rails and sliders. Screws can be used to fix the feeding belt conveyor 12 and the unloading belt conveyor 13 to the base platform 18. After the feeding belt conveyor 12 and the unloading belt conveyor 13 have slid into place, the screws are tightened to fix them. This makes it convenient to pull out the feeding belt conveyor 12 and the unloading belt conveyor 13 for maintenance, replacement of parts and other operations.

[0051] The working principle of this utility model is as follows: Empty pallets 11 are conveyed on the unloading belt conveyor mechanism 13. Multiple empty pallets 11 are blocked by the storage blocking component 193. The storage blocking component 193 releases the pallets 11 one by one. The first pusher rod 142 pushes one pallet 11 released by the storage blocking component 193 onto the loading belt conveyor mechanism 12. The end of the first pusher connecting plate 143 will position the pallet 11. At the same time, the loading blocking component 191 blocks the empty pallet 11 so that the loading robot 16 can load the motor rotor 21 onto the empty pallet 11.

[0052] Then, the feeding belt conveyor 12 transports the tray 11 carrying the motor rotor 21 to the processing mechanism 17. The pushing blocking component 1B will block and position the iron pieces 113 one by one, and the pushing mechanism 1A can push the multiple motor rotors 21 on the jig plate 112 one by one to the processing mechanism 17 for processing.

[0053] The feeding belt conveyor 12 transports the pallet 11 carrying the processed motor rotor 21 to one end near the unloading rotary mechanism 15. The second pusher rod 152 pushes the pallet 11 onto the unloading belt conveyor 13. The end of the second pusher connecting plate 153 positions the pallet 11. At the same time, the unloading stop assembly 192 blocks the pallet 11 carrying the motor rotor 21, so that the processed motor rotor 21 can be removed manually or by an unloading robot. After removal, the unloading belt conveyor 13 transports the empty pallet 11 to the storage stop assembly 193.

[0054] This completes the fully automated conveyor track process of cyclically conveying the pallet in this preferred embodiment.

[0055] In this preferred embodiment, the fully automatic conveyor track is configured such that one end of the first pusher connecting plate is higher than the conveying plane of the loading belt conveyor mechanism, and the other end is flush with or lower than the conveying plane of the unloading belt conveyor mechanism. This allows the end of the first pusher connecting plate to position the pallet when the first pusher rod pushes the pallet onto the loading belt conveyor mechanism. Similarly, one end of the second pusher connecting plate is higher than the conveying plane of the unloading belt conveyor mechanism, and the other end is flush with or lower than the conveying plane of the loading belt conveyor mechanism. This allows the end of the second pusher connecting plate to position the pallet when the second pusher rod pushes the pallet onto the unloading belt conveyor mechanism. This design provides efficient and stable positioning at a low overall cost.

[0056] In summary, although the present invention has been disclosed above with reference to preferred embodiments, the above preferred embodiments are not intended to limit the present invention. Those skilled in the art can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the scope defined in the claims.

Claims

1. A fully automatic conveying track, characterized in that, include: The system includes a pallet, a feeding belt conveyor, a discharging belt conveyor, a pallet rotation mechanism, and a discharging rotation mechanism. The pallet is circulated on the feeding belt conveyor and the discharging belt conveyor, and the pallet is used to support the motor rotor. The pallet rotation mechanism includes a first drive assembly, a first push rod, and a first push connecting plate; The material feeding rotary mechanism includes a second drive assembly, a second push rod, and a second push connecting plate; The first pusher connecting plate is disposed between one end of the feeding belt conveyor and the unloading belt conveyor, and the second pusher connecting plate is disposed between the other end of the feeding belt conveyor and the unloading belt conveyor. The first drive assembly is located on one side of the first pusher connecting plate, and the first pusher rod is slidably disposed above the first pusher connecting plate and connected to the output end of the first drive assembly. The second drive assembly is located on one side of the second pusher connecting plate, and the second pusher rod is slidably disposed above the second pusher connecting plate and connected to the output end of the second drive assembly. One end of the first pusher connecting plate is higher than the conveying plane of the feeding belt conveyor mechanism, and the other end of the first pusher connecting plate is flush with or lower than the conveying plane of the unloading belt conveyor mechanism. One end of the second pusher connecting plate is higher than the conveying plane of the unloading belt conveyor mechanism, and the other end of the second pusher connecting plate is flush with or lower than the conveying plane of the feeding belt conveyor mechanism.

2. The fully automatic conveying track according to claim 1, characterized in that, The top of both the loading belt conveyor and the unloading belt conveyor is provided with a conveying groove for directional conveying of the pallet, and the top of both the pallet rotation mechanism and the unloading rotation mechanism is provided with a pushing groove for directional pushing of the pallet. The two ends of the pushing groove are respectively connected to the conveying grooves of the loading belt conveyor and the unloading belt conveyor.

3. The fully automatic conveyor track according to claim 1, characterized in that, The feeding belt conveyor is provided with a feeding baffle assembly at one end near the pallet rotation mechanism, and the unloading belt conveyor is provided with a unloading baffle assembly at one end near the unloading rotation mechanism. Both the feeding baffle assembly and the unloading baffle assembly include a baffle cylinder and a baffle rod connected to the output end of the baffle cylinder.

4. The fully automatic conveyor track according to claim 1, characterized in that, A storage and retaining component is provided on one side of the unloading belt conveyor mechanism near the end of the pallet rotation mechanism.

5. The fully automatic conveyor track according to claim 1, characterized in that, The tray includes a base plate and a detachable jig plate disposed on the top surface of the base plate. The jig plate is provided with a plurality of support slots for supporting the motor rotor.

6. The fully automatic conveying track according to claim 5, characterized in that, The motor rotor has multiple isolation slots on its circumference. When the motor rotor is placed in the bearing slot, the opposite two edges of the bearing slot are respectively connected to an isolation slot.

7. The fully automatic conveying track according to claim 6, characterized in that, The fixture plate is made of ferromagnetic material, and a magnet is embedded in the inner bottom surface of the bearing groove.

8. The fully automatic conveying track according to claim 5, characterized in that, The feeding belt conveyor and the unloading belt conveyor are arranged in parallel directions, and the multiple bearing grooves are distributed along the feeding belt conveyor. Multiple positioning iron pieces are provided on the side of the base plate parallel to the conveying direction of the feeding belt conveyor mechanism. The multiple positioning iron pieces are distributed along the conveying direction of the feeding belt conveyor mechanism. The number of positioning iron pieces is equal to the number of bearing grooves, and the distance between adjacent positioning iron pieces is equal to the distance between adjacent bearing grooves.

9. The fully automatic conveyor track according to claim 1, characterized in that, Both the feeding belt conveyor and the unloading belt conveyor can be fixedly and slidably mounted on the base platform.

10. The fully automatic conveyor track according to claim 1, characterized in that, A pushing mechanism is provided between the feeding belt conveyor and the unloading belt conveyor, and a pushing blocking component is provided on one side of the pushing mechanism.

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