Efficient blade passivation feeding and discharging device

Abstract

The utility model provides a kind of high -efficient blade passivation feeding and discharging device, including machine table and the tray conveying line being arranged on the machine table, the tray conveying line is equipped with at least two, respectively for conveying the feeding tray and the discharging tray of placing blade;It further includes taking and placing mechanism and buffer platform, wherein: the taking and placing mechanism includes slide rail, first driving part, first arm group and second arm group, the buffer platform is located on the movement path of the first arm group and the second arm group;The first arm group can grasp the blade to be processed in feeding tray and is sent to the buffer platform, to supply the second arm group to grasp and send into passivation device and process;The second arm group can take out the blade from passivation device and is sent to the buffer platform, to supply the first arm group to grasp and send to the discharging tray in.The two groups of arm group alternate operation, improve processing efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of blade passivation loading and unloading machines, and more specifically, to a high-efficiency blade passivation loading and unloading device. Background Technology

[0002] Existing blade loading and unloading machines primarily use servo motor modules to feed and retrieve blades from passivation machines, replacing manual labor and automating the loading and unloading process. Currently, the loading and unloading speed of these machines in the industry is 1000-1500 pieces / hour, almost the same as manual placement. Therefore, companies have low acceptance of these machines because they haven't achieved cost reduction and efficiency improvement, and most companies in the industry still use manual loading and unloading.

[0003] In view of this, the applicant hereby submits this application after studying the existing technology. Utility Model Content

[0004] This invention provides a high-efficiency blade dulling loading and unloading device, which aims to improve at least one of the above-mentioned technical problems.

[0005] To solve the above-mentioned technical problems, this utility model provides a high-efficiency blade passivation loading and unloading device, including a machine base and a material tray conveyor line arranged on the machine base. At least two material tray conveyor lines are provided, one for conveying the upper material tray and the other for conveying the lower material tray containing the blades. The device also includes a material handling mechanism and a buffer platform, wherein: The material handling mechanism includes a slide rail, a first driving member, a first arm assembly, and a second arm assembly. The slide rail is located above the material tray conveyor line. The first arm assembly and the second arm assembly are connected to the slide rail. The first driving member is used to drive the first arm assembly and the second arm assembly to move along the slide rail. The buffer platform is located on the movement path of the first arm group and the second arm group and is used to temporarily store the blades; The material handling mechanism is configured such that: the first arm group can grab the blade to be processed in the loading tray and transport it to the buffer platform, so that the second arm group can grab it and send it into the passivation device for processing; the second arm group can take the processed blade out of the passivation device and transport it to the buffer platform, so that the first arm group can grab it and transport it to the unloading tray.

[0006] As a further optimization, both the first arm assembly and the second arm assembly include four magnetic grippers, a fixed base, a second drive unit, and a Z-axis slide. The fixed base is connected to the slide rail, the Z-axis slide is connected to the fixed base, the four magnetic grippers are connected to the Z-axis slide, and the second drive unit is used to drive the four magnetic grippers to move along the Z-axis direction on the Z-axis slide.

[0007] As a further optimization, the four magnetic grippers are arranged sequentially along a direction perpendicular to the slide rail.

[0008] As a further optimization, the fixed base is also provided with an adjusting slide rail, the adjusting slide rail is perpendicular to the slide rail, and the Z-axis slide block is connected to the adjusting slide rail.

[0009] As a further optimization, a flipping mechanism is also included. The flipping mechanism is located on the movement path of the second arm group. The second arm group can place the blades picked up from the passivation device on the flipping mechanism for flipping, and after flipping, pick up the blades again and send them into the passivation device to achieve double-sided passivation processing.

[0010] As a further optimization, a visual positioning mechanism is also included, which is mounted above the material handling mechanism via a bracket to assist the first arm group and the second arm group in accurately handling materials.

[0011] As a further optimization, it also includes a drone assembly mounted on the platform, with the buffer platform located within the field of view of the drone assembly.

[0012] As a further optimization, material racks for placing material trays are provided at both ends of the material tray conveyor line.

[0013] By adopting the above technical solution, the present invention can achieve the following technical effects: This application sets up two sets of arms and a buffer platform. The first set of arms transports the blades to be processed from the loading tray to the buffer platform. The second set of arms sends the blades on the buffer platform into the passivation device for passivation, and then takes out the passivated blades and places them on the buffer platform. The first set of arms is then responsible for transporting the processed blades on the buffer platform to the unloading tray. With the buffer platform as the transfer point, the two sets of arms work alternately, reducing processing waiting time and significantly improving work efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a high-efficiency blade passivation loading and unloading device of this utility model from a first-view perspective; Figure 2This is a schematic diagram of the structure of a high-efficiency blade passivation loading and unloading device of this utility model from a second perspective. Figure 3 This is a structural schematic diagram of a high-efficiency blade passivation loading and unloading device of this utility model from a third-person perspective; Figure 4 yes Figure 2 A magnified view of a section at point A in the middle; Figure 5 yes Figure 2 A magnified view of a section at point B in the middle; Figure 6 yes Figure 3 A magnified view of a section at point C; The diagram is labeled as follows: 1-Machine platform; 2-Material tray conveyor line; 21-Loading tray; 22-Unloading tray; 23-Material rack; 31-Slide rail; 32-First arm assembly; 33-Second arm assembly; 34-Support column; 35-Magnetic gripper; 351-Sliding block; 36-Fixed seat; 37-Z-axis slide; 38-Adjusting slide rail; 39-Conveyor belt; 4-Buffer platform; 5-Tilting mechanism; 6-Vision positioning mechanism; 61-Bracket; 7-Flying camera assembly; 8-Passivation device. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] Example Depend on Figures 1 to 3 As shown, this utility model provides a high-efficiency blade passivation loading and unloading device, including a machine base 1 and a material tray conveyor line 2 arranged on the machine base. At least two material tray conveyor lines 2 are provided, respectively for conveying an upper material tray 21 and an lower material tray 22 for holding blades. In this embodiment, two material tray conveyor lines 2 are provided, arranged in parallel, and extend along the X-axis direction.

[0018] It also includes a material handling mechanism and a buffer platform 4, wherein: the material handling mechanism includes a slide rail 31, a first drive unit, a first arm assembly 32, and a second arm assembly 33. The slide rail 31 is connected to the machine base 1 via a support column 34 and is located above the material tray conveyor line 2, and the slide rail 31 extends along the Y-axis. The first arm assembly 32 and the second arm assembly 33 are slidably connected to the slide rail 31, and the first drive unit is used to drive the first arm assembly 32 and the second arm assembly 33 to move along the slide rail. The first drive unit can be a linear actuator or the like.

[0019] The buffer platform 4 is located on the movement path of the first arm assembly 32 and the second arm assembly 33, and is used to temporarily store the blades. The material handling mechanism is configured such that: the first arm assembly 32 can grab the blades to be processed in the loading tray 21 and transport them to the buffer platform 4, so that the second arm assembly 33 can grab them and send them into the passivation device 8 for processing; the second arm assembly 33 can remove the processed blades from the passivation device 8 and transport them to the buffer platform 4, so that the first arm assembly 32 can grab them and transport them into the unloading tray 22.

[0020] Reference Figure 5 and Figure 6 As shown, both the first arm assembly 32 and the second arm assembly 33 include four magnetic grippers 35, a fixed base 36, a second drive unit, and a Z-axis slide 37. The fixed base 36 is connected to the slide rail 31, and the Z-axis slide 37 is connected to the fixed base 36. The four magnetic grippers 35 are connected to the Z-axis slide 37 and arranged sequentially along the X-axis. The second drive unit drives the four magnetic grippers 35 to move synchronously along the Z-axis on the Z-axis slide. This allows both arm assemblies to simultaneously grip four blades during each operation, further improving processing efficiency.

[0021] Specifically, the second driving component includes a rotary motor and a conveyor belt 39. The magnetic gripper 35 is slidably connected to the Z-axis slide block 351, and the sliding block 351 is connected to one side of the conveyor belt 39, thereby driving the magnetic gripper 35 to move up and down through the rotary motor and the conveyor belt 39.

[0022] The fixed base 36 is also provided with an adjusting slide rail 38, which is perpendicular to the slide rail 31. The Z-axis slide 37 is connected to the adjusting slide rail 38. The adjusting slide rail 38 is provided with multiple adjusting holes. The Z-axis slide 37 is fixedly connected to the adjusting slide rail 38 by bolts fitting into the adjusting holes. Loosening the bolts allows for adjustment of the spacing or position of the Z-axis slide 37 in the X-axis direction. After adjusting it to the corresponding adjusting hole, the screws are tightened to fix it.

[0023] Reference Figure 4As shown, it also includes a flipping mechanism 5, which is located on the moving path of the second arm assembly 33, preferably on the side of the buffer platform 4 near the passivation device 8. The second arm assembly 33 can place the blade picked up from the passivation device 8 onto the flipping mechanism 5 for flipping, and after flipping, pick up the blade again and send it into the passivation device 8 to achieve double-sided passivation processing.

[0024] Reference Figure 2 As shown, it also includes a visual positioning mechanism 6, which is mounted above the material handling mechanism via a bracket 61, and is used to assist the first arm group 32 and the second arm group 33 in accurately handling materials.

[0025] Reference Figure 4 As shown, it also includes a flying camera assembly 7 installed on the machine base 1. The buffer platform 4 is located within the field of view of the flying camera assembly 7. The flying camera assembly 7 further assists the two arm groups in accurately picking up and placing materials and assists them in alternating operations.

[0026] Reference Figure 1 As shown, both ends of the material tray conveyor line 2 are equipped with material racks 23 for placing material trays. The material tray conveyor line 2 can sequentially transport the upper material trays on both sides to the work station for loading, or sequentially transport the lower material trays to the material racks 23 on both sides. Thus, multiple material trays can be loaded in one start-up operation, reducing the operation of loading and unloading material trays and further improving processing efficiency.

[0027] The working process of this high-efficiency blade passivation loading and unloading device is as follows: Unpassivated blades are stacked in the loading tray 21. The loading tray 21 is conveyed to the gripping station by the tray conveyor line 1. The four magnetic grippers of the first arm assembly 32 grip the blades on the loading tray 21 and transfer them to the buffer platform 4. The four magnetic grippers of the second arm assembly 33 pick up the blades on the buffer platform 4 and send them to the passivation device 8 for passivation processing. For blades that need to be passivated on both sides, the second arm assembly 33 takes out the blades that have been passivated on one side and places them in the buffer platform 8. The blade is placed on the flipping mechanism 5, which flips it 180° to flip it over and places it back on the platform. The second arm group 33 takes it away again and sends it into the passivation device 8 until the passivation of both sides is achieved. Then, the second arm group 33 places the passivated blade on the buffer platform 4, and the first arm group 32 takes it away and places it in the empty tray of the unloading tray 22 for stacking. The vision positioning mechanism 6 and the flying camera component 7 monitor and correct the blade angle so that it is accurately placed in the passivation device fixture. The two arm groups work alternately, which significantly improves the work efficiency.

[0028] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high-efficiency blade passivation loading and unloading device, comprising a machine base and a tray conveyor line arranged on the machine base, wherein at least two tray conveyor lines are provided, respectively for conveying an upper tray and an lower tray for holding blades; characterized in that, It also includes a material handling mechanism and a buffer platform, wherein: The material handling mechanism includes a slide rail, a first driving member, a first arm assembly, and a second arm assembly. The slide rail is located above the material tray conveyor line. The first arm assembly and the second arm assembly are connected to the slide rail. The first driving member is used to drive the first arm assembly and the second arm assembly to move along the slide rail. The buffer platform is located on the movement path of the first arm group and the second arm group and is used to temporarily store the blades; The material handling mechanism is configured such that: the first arm group can grab the blade to be processed in the loading tray and transport it to the buffer platform, so that the second arm group can grab it and send it into the passivation device for processing; the second arm group can take the processed blade out of the passivation device and transport it to the buffer platform, so that the first arm group can grab it and transport it to the unloading tray.

2. The high-efficiency blade passivation loading and unloading device according to claim 1, characterized in that... Both the first arm assembly and the second arm assembly include four magnetic grippers, a fixed base, a second drive unit, and a Z-axis slide. The fixed base is connected to the slide rail, the Z-axis slide is connected to the fixed base, and the four magnetic grippers are connected to the Z-axis slide. The second drive unit is used to drive the four magnetic grippers to move along the Z-axis direction on the Z-axis slide.

3. The high-efficiency blade passivation loading and unloading device according to claim 2, characterized in that... The four magnetic grippers are arranged sequentially along a direction perpendicular to the slide rail.

4. The high-efficiency blade passivation loading and unloading device according to claim 2, characterized in that... The fixed base is also provided with an adjusting slide rail, which is perpendicular to the slide rail, and the Z-axis slide block is connected to the adjusting slide rail.

5. The high-efficiency blade passivation loading and unloading device according to claim 1, characterized in that... It also includes a flipping mechanism, which is located on the moving path of the second arm group. The second arm group can place the blades picked up from the passivation equipment on the flipping mechanism for flipping, and after flipping, pick up the blades again and send them into the passivation equipment to achieve double-sided passivation processing.

6. The high-efficiency blade passivation loading and unloading device according to claim 1, characterized in that... It also includes a visual positioning mechanism, which is mounted above the material handling mechanism via a bracket to assist the first arm group and the second arm group in accurately handling materials.

7. The high-efficiency blade passivation loading and unloading device according to claim 1, characterized in that... It also includes a drone assembly mounted on the machine platform, with the buffer platform located within the field of view of the drone assembly.

8. The high-efficiency blade passivation loading and unloading device according to claim 1, characterized in that... The material tray conveyor line is equipped with material racks at both ends for placing material trays.

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