A cleaning mechanism for a scale conveyor

CN224783079UActive Publication Date: 2026-09-22HENAN FENGQUAN MACHINERY CO LTD
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Patent Information

Application Number
CN202522249232.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-09-22
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

[0002]鳞板输送机是以钢板为运载槽体的固定式机械化输送设备,主要用于输送大块、高温或腐蚀性物料,如铸造车间中的灼热铸件,其核心结构包括驱动装置、链条、鳞板输送带及托辊组,可实现水平、倾斜或组合输送,在鳞板输送机的使用过程中,为了表面污渍在鳞板输送带表面的长时间残留,常常需要对鳞板输送机进行清洗;现有技术中,授权公布号CN 207451000 U提出了鳞板输送机的清洗装置,包括机架,机架上设有鳞板传送带和用于驱动鳞板传送带运动的驱动装置,所述机架上设有用于清洗鳞板传送带的清洁装置,清洁装置位于鳞板传送带上方,虽然可以对鳞板输送带表面进行清洗,但在清洗过程中,刷毛辊的位置固定,受鳞板输送带表面起伏影响,刷毛辊对鳞板输送带施加的清刷力度会出现变化,影响清洗效果

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:本鳞板输送机的清洗机构,具有以下好处:

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Abstract

The utility model discloses a kind of cleaning mechanism of scale board conveyor, including shell, the upper end of the shell is open structure, the inside of shell is separately provided with spray head and rotatable bristle roller, further including self-adapting component;Self-adapting component: it includes crosspiece, hollow branch, support and roller, the inside of shell is vertically slidably connected to crosspiece, the right end of elastic limit crosspiece upper surface is separately provided with hollow branch, bristle roller is rotatably connected between the upper end of two hollow branches by pivot one, water pipe is arranged between the upper end of two hollow branches, the cleaning mechanism of this scale board conveyor, move by the roller of bristle roller linkage with scale board conveyor belt surface, when bristle roller and scale board conveyor belt surface convex contact, it can automatically move up and down, ensure that the interval of bristle roller and scale board conveyor belt surface is certain, reduce the probability that the cleaning strength is too large or too small, improve the cleaning effect of scale board conveyor.
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Description

Technical Field

[0001] This utility model relates to the field of scale conveyor technology, specifically a cleaning mechanism for scale conveyors. Background Technology

[0002] A slab conveyor is a fixed mechanized conveying device using steel plates as the transport trough. It is mainly used to transport large, high-temperature, or corrosive materials, such as hot castings in a foundry. Its core structure includes a drive unit, chain, slab conveyor belt, and idler roller assembly. It can achieve horizontal, inclined, or combined conveying. During the use of the slab conveyor, in order to prevent surface stains from remaining on the slab conveyor belt for a long time, it is often necessary to clean the slab conveyor. In the prior art, patent publication number CN 207451000 U proposes a cleaning device for slab conveyors, including a frame, a slab conveyor belt and a drive unit for driving the movement of the slab conveyor belt on the frame, and a cleaning device for cleaning the slab conveyor belt on the frame. The cleaning device is located above the slab conveyor belt. Although it can clean the surface of the slab conveyor belt, during the cleaning process, the position of the brush roller is fixed. Affected by the undulation of the slab conveyor belt surface, the brushing force applied by the brush roller to the slab conveyor belt will change, affecting the cleaning effect. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a cleaning mechanism for a slab conveyor. When the brush roller contacts the protrusions on the surface of the slab conveyor belt, it can automatically move up and down to ensure that the distance between the brush roller and the surface of the slab conveyor belt is constant, thereby reducing the probability of excessive or insufficient cleaning force and improving the cleaning effect of the slab conveyor. This can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a cleaning mechanism for a scale conveyor, comprising a housing, wherein the upper end of the housing is an open structure, and the interior of the housing is respectively provided with a nozzle and a rotatable brush roller, and also includes an adaptive component; Adaptive Components: These include a horizontal plate, hollow support plates, a bracket, and rollers. The horizontal plate is vertically slidably connected to the inside of the outer shell. Hollow support plates are provided on the right end of the upper surface of the horizontal plate, which is elastically limited. The brush roller is rotatably connected between the upper ends of the two hollow support plates via a rotating shaft. A water pipe is provided between the upper ends of the two hollow support plates, and nozzles are respectively set at the water outlets on the outer arc surface of the water pipe. A bracket is provided on the left end of the upper surface of the horizontal plate. A roller is rotatably connected to the upper end of the bracket via a rotating shaft. The roller is a magnetic column. It moves by adhering to the surface of the apron conveyor belt through the roller connected to the brush roller. When the brush roller contacts the protrusions on the surface of the apron conveyor belt, it can automatically move up and down to ensure that the distance between the brush roller and the surface of the apron conveyor belt is constant, reducing the probability of excessive or insufficient cleaning force and improving the cleaning effect of the apron conveyor.

[0005] Furthermore, the adaptive component also includes guide posts, guide tubes, and springs. The guide tubes are respectively disposed on the bottom wall of the outer shell. The guide posts are vertically slidably connected inside the guide tubes. The upper ends of the guide posts are fixedly connected to the lower surface of the horizontal plate. The outer arc surfaces of the guide posts are movably fitted with springs. The lower ends of the springs are fixedly connected to the limiting discs at the lower ends of the guide posts, providing guiding support and elastic limiting for the movement of the horizontal plate.

[0006] Furthermore, the adaptive component also includes mounting holes, which are respectively located on the left end of the upper surface of the horizontal plate. The mounting holes, which are evenly distributed laterally, cooperate with the fixing bolts at the lower end of the bracket for installation, so as to facilitate the adjustment of the left and right positions of the bracket.

[0007] Furthermore, the upper end of the outer arc surface of the guide tube is threaded with a cap, and the guide posts pass through the clearance sliding holes on the upper surface of the cap to facilitate the replacement of the spring.

[0008] Furthermore, it also includes a control switch assembly located at the left end of the housing. The input terminal of the control switch assembly is electrically connected to an external power source to control the start and stop of the entire device.

[0009] Furthermore, each of the brush rollers has a small pulley at one end of its rotating shaft, and motors are installed on the opposite inner sides of the two hollow support plates. Each motor has a large pulley at the end of its output shaft. The large pulleys and the corresponding small pulleys in the vertical position are connected by a belt drive. The small pulleys, large pulleys, and belts are located inside adjacent hollow support plates. The input end of the motor is electrically connected to the output end of the control switch group to provide power for the rotation of the brush rollers.

[0010] Furthermore, a water outlet pipe is provided at the water outlet on the right side of the outer casing, and guide ramps are provided at both the front and rear ends of the bottom wall of the outer casing. The upper surface of the ramp is inclined at both the front and rear ends, and the two inclined ramps are symmetrical to guide the cleaning water out of the water outlet pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: The cleaning mechanism of this apron conveyor has the following advantages: The rollers, which are linked to the brush rollers, move in contact with the surface of the apron conveyor belt. When the brush rollers make contact with the raised parts of the apron conveyor belt surface, they can move up and down automatically, ensuring that the distance between the brush rollers and the apron conveyor belt surface is constant. This reduces the probability of excessive or insufficient cleaning force and improves the cleaning effect of the apron conveyor. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the adaptive component of this utility model; Figure 3 This is a structural schematic diagram of the overall device of this utility model, viewed from the front and in cross-section. Figure 4 This is a side view sectional diagram of the overall device of this utility model.

[0013] In the diagram: 1. Outer shell, 2. Brush roller, 3. Nozzle, 4. Adaptive assembly, 41. Horizontal plate, 42. Hollow support plate, 43. Bracket, 44. Roller, 45. Guide column, 46. Guide tube, 47. Spring, 48. Mounting hole, 5. Cover, 6. Motor, 7. Large pulley, 8. Small pulley, 9. Belt, 10. Control switch assembly, 11. Water outlet pipe, 12. Flow guide plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4 This embodiment provides a technical solution: a cleaning mechanism for a slat conveyor, including a housing 1, which provides space for cleaning setup. The upper surface of the housing 1 has connection holes at both the front and rear ends for connecting the housing 1 to the slat conveyor. The upper end of the housing 1 has an open structure, which facilitates the slat conveyor belt to pass through the opening at the upper end of the housing 1 from left to right during movement. The interior of the housing 1 is provided with a nozzle 3 and a rotatable brush roller 2. High-pressure water is sprayed from the nozzle 3 to rinse the surface of the slat conveyor belt. The surface of the slat conveyor belt is cleaned by the counterclockwise rotation of the brush roller 2. The mechanism also includes a control switch group 10, which is located at the left end of the housing 1. The input end of the control switch group 10 is electrically connected to an external power source to control the start and stop of the entire device. The front surface of the housing 1 is provided with a solenoid valve to control the flow of high-pressure water. The input end of the solenoid valve is electrically connected to the output end of the control switch group 10. The mechanism also includes an adaptive component 4. Adaptive component 4 includes a horizontal plate 41, hollow support plates 42, a bracket 43, and rollers 44. The horizontal plate 41 is vertically slidably connected to the inside of the outer shell 1. Hollow support plates 42 are respectively provided on the right end of the upper surface of the elastically limited horizontal plate 41. The brush roller 2 is rotatably connected between the upper ends of the two hollow support plates 42 via a rotating shaft. A water pipe is provided between the upper ends of the two hollow support plates 42. A connecting hose is provided at the front end of the water pipe. The connecting hose is connected to the water outlet of the solenoid valve on the front surface of the outer shell 1. The nozzles 3 are respectively set at the water outlet of the outer arc surface of the water pipe. A bracket 43 is provided on the left end of the upper surface of the horizontal plate 41. The upper end of the bracket 43 is rotatably connected to the roller 44 via a rotating shaft. The roller 44 is a magnetic column. The upper end of the outer arc surface of the roller 44 is at the same horizontal plane as the upper end of the outer arc surface of the brush roller 2. During the cleaning process, under the elastic force of the elastic limiting component and the magnetic attraction of the roller 44, the upper end of the outer arc surface of the roller 44 is always in contact with the surface of the apron conveyor belt. The protrusions on the surface of the apron conveyor belt exert a force on the roller 44. With the connection of the horizontal plate 41, the brush roller 2 and the roller 44 move up and down synchronously. Due to the influence that the lateral distance between the center of the roller 44 and the center of the brush roller 2 is equal to the lateral distance between two adjacent protrusions on the surface of the apron conveyor belt, when the brush roller 2 contacts the protrusions on the surface of the apron conveyor belt, the brush roller 2 will automatically move up and down to ensure that the distance between the brush roller 2 and the surface of the apron is constant, reducing the probability of excessive or insufficient cleaning force. The adaptive component 4 also includes guide posts 45, guide tubes 46 and springs 47. The guide tubes 46 are respectively set in... The bottom wall of the outer casing 1 and the interior of the guide tube 46 are vertically slidably connected with guide posts 45. The upper ends of the guide posts 45 are fixedly connected to the lower surface of the horizontal plate 41. The outer arc surface of the guide posts 45 is movably fitted with springs 47. The lower ends of the springs 47 are fixedly connected to the limiting plates at the lower ends of the guide posts 45. Under the elastic force of the springs 47, the horizontal plate 41 is provided with elastic limit. The vertical sliding of the guide posts 45 and the guide tube 46 provides guiding support for the movement of the horizontal plate 41. The adaptive component 4 also includes mounting holes 48, which are respectively set on the left end of the upper surface of the horizontal plate 41. The mounting holes 48, which are horizontally evenly distributed, are installed with the fixing bolts at the lower end of the bracket 43. The bracket 43 is adjusted according to the horizontal spacing between two adjacent protrusions on the surface of the apron conveyor belt. The fixing bolts pass through the mounting holes 48 at the corresponding positions, so that the lateral distance between the center of the roller 44 and the center of the brush roller 2 is equal to the lateral distance between two adjacent protrusions on the surface of the scale conveyor belt. The upper end of the outer arc surface of the guide tube 46 is threaded with a cover 5. The guide pins 45 pass through the clearance sliding holes on the upper surface of the cover 5. The cover 5 is rotated periodically to open the upper end of the guide tube 46, and the guide pins 45 are pulled out from the guide tube 46 to maintain or replace the spring 47 and ensure the normal operation of the spring 47. A small pulley 8 is provided at one end of the rotating shaft of the brush roller 2. A motor 6 is provided on the opposite inner side of the two hollow support plates 42. A large pulley 7 is provided at the end of the output shaft of the motor 6. The large pulley 7 and the small pulley 8 corresponding to the vertical position are connected by a belt 9.Small pulley 8, large pulley 7, and belt 9 are located inside adjacent hollow support plates 42. The input end of motor 6 is electrically connected to the output end of control switch group 10. When motor 6 is started, the output shaft of motor 6 drives large pulley 7 to rotate. Under the transmission connection of belt 9, small pulley 8 drives brush roller 2 to rotate counterclockwise. Utilizing the different diameters of small pulley 8 and large pulley 7, belt 9 is always kept taut. A water outlet pipe 11 is provided at the water outlet on the right side of the outer casing 1. Both the front and rear ends of the bottom wall of the outer casing 1 are provided with guide plates 12. The upper surface of the horizontal plate 41 has inclined surfaces at both the front and rear ends. The two inclined surfaces are symmetrical. Under the guidance of the guide plates 12 and the inclined surfaces of the horizontal plate 41, the water inside the outer casing 1 is concentrated in the middle of the bottom wall of the outer casing 1 and discharged from the water outlet pipe 11.

[0016] The working principle of the cleaning mechanism for a slab conveyor provided by this utility model is as follows: During use, the outer casing 1 is fixedly installed at the lower end of the slab conveyor. The external high-pressure water pipe is connected to the water inlet of the solenoid valve on the front surface of the outer casing 1. Based on the lateral distance between two adjacent protrusions on the surface of the slab conveyor belt, the fixing bolts of the bracket 43 are adjusted to pass through the corresponding mounting holes 48, so that the lateral distance between the center of the roller 44 and the center of the brush roller 2 is equal to the lateral distance between two adjacent protrusions on the surface of the slab conveyor belt. During movement, the slab conveyor belt passes through the clearance opening at the upper end of the outer casing 1 from left to right inside the outer casing 1. The solenoid valve on the front surface of the outer casing 1 is opened by the control switch group 10, allowing the external high-pressure water flow to be delivered through the water pipe between the two hollow support plates 42 and sprayed onto the surface of the slab conveyor belt from the nozzle 3. The high-pressure water flow is used to flush the surface of the slab conveyor belt. Simultaneously, the motor 6 is started, and the output shaft of the motor 6 drives the large pulley 7 to rotate. Under the transmission connection of belt 9, the small pulley 8 drives the brush roller 2 to rotate counterclockwise, cleaning the surface of the apron conveyor belt. During the cleaning process, under the action of the elastic force of spring 47 and the magnetic attraction of roller 44, the upper end of the outer arc surface of roller 44 is always in contact with the surface of apron conveyor belt. The protrusions on the surface of apron conveyor belt will exert a force on roller 44, overcoming the elastic force of spring 47, so that guide post 45 and guide tube 46 slide vertically relative to each other. Under the connection of horizontal plate 41, the brush roller 2 and roller 44 move up and down synchronously. Affected by the lateral distance between the center of roller 44 and the center of brush roller 2 being equal to the lateral distance between two adjacent protrusions on the surface of apron conveyor belt, when brush roller 2 contacts the protrusions on the surface of apron conveyor belt, brush roller 2 will automatically move up and down to ensure that the distance between brush roller 2 and the surface of apron conveyor belt is constant, reducing the probability of excessive or insufficient cleaning force.

[0017] It is worth noting that the motor 6 and solenoid valve disclosed in the above embodiments can be freely configured according to the actual application scenario. The motor 6 can be a servo motor of model HC-KFS, and the solenoid valve can be a solenoid valve of model YCA21-25. The control switch group 10 is equipped with switch buttons that correspond one-to-one with the motor 6 and the solenoid valve for controlling their switching operation.

[0018] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cleaning mechanism for a scale conveyor, comprising a housing (1), wherein the upper end of the housing (1) is an open structure, and a nozzle (3) and a rotatable brush roller (2) are respectively provided inside the housing (1), characterized in that: It also includes adaptive components (4); Adaptive component (4): It includes a horizontal plate (41), a hollow support plate (42), a bracket (43) and a roller (44). The horizontal plate (41) is vertically slidably connected to the inside of the outer shell (1). The right end of the upper surface of the elastically limited horizontal plate (41) is provided with a hollow support plate (42). The brush roller (2) is rotatably connected between the upper ends of the two hollow support plates (42) through a rotating shaft. A water pipe is provided between the upper ends of the two hollow support plates (42). The nozzle (3) is respectively set at the water outlet of the outer arc surface of the water pipe. The left end of the upper surface of the horizontal plate (41) is provided with a bracket (43). The upper end of the bracket (43) is rotatably connected to a roller (44) through a rotating shaft. The roller (44) is a magnetic column.

2. The cleaning mechanism for a slat conveyor according to claim 1, characterized in that: The adaptive component (4) further includes guide posts (45), guide tubes (46) and springs (47). The guide tubes (46) are respectively disposed on the bottom wall of the outer shell (1). The guide posts (45) are vertically slidably connected inside the guide tubes (46). The upper ends of the guide posts (45) are fixedly connected to the lower surface of the horizontal plate (41). The outer arc surface of the guide posts (45) is movably sleeved with springs (47). The lower ends of the springs (47) are fixedly connected to the limiting discs at the lower ends of the guide posts (45).

3. The cleaning mechanism for a slat conveyor according to claim 1, characterized in that: The adaptive component (4) also includes mounting holes (48), which are respectively located on the left end of the upper surface of the horizontal plate (41). The mounting holes (48) are distributed at equal intervals in the horizontal direction and are installed in conjunction with the fixing bolts at the lower end of the bracket (43).

4. The cleaning mechanism for a slat conveyor according to claim 2, characterized in that: The upper end of the outer arc surface of the guide tube (46) is threaded with a cap (5), and the guide post (45) passes through the clearance sliding hole on the upper surface of the cap (5).

5. The cleaning mechanism for a slat conveyor according to claim 1, characterized in that: It also includes a control switch group (10), which is located at the left end of the housing (1), and the input end of the control switch group (10) is electrically connected to an external power source.

6. The cleaning mechanism for a slat conveyor according to claim 5, characterized in that: The brush roller (2) has a small pulley (8) at one end of its shaft. The two hollow support plates (42) have motors (6) on their opposite inner sides. The output shaft of the motor (6) has a large pulley (7) at one end. The large pulley (7) and the small pulley (8) corresponding to the vertical position are connected by a belt (9). The small pulley (8), the large pulley (7) and the belt (9) are located inside the adjacent hollow support plates (42). The input end of the motor (6) is electrically connected to the output end of the control switch group (10).

7. The cleaning mechanism for a slat conveyor according to claim 1, characterized in that: The water outlet on the right side of the outer shell (1) is provided with a water outlet pipe (11). Both the front and rear ends of the bottom wall of the outer shell (1) are provided with guide plates (12). Both the front and rear ends of the upper surface of the horizontal plate (41) are inclined surfaces, and the two inclined surfaces are symmetrical.

Citation Information

Patent Citations

  • Apron conveyer's belt cleaning device

    CN207451000U