A star washer feeding device for a locking compound machine
Patent Information
- Application Number
- CN202521991654.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0004]然而，人工上料不仅耗费大量的人力和时间，而且上料的速度和准确性难以保证，容易出现上料不及时或者上料位置偏差等问题，导致锁紧复合机的工作效率低下，影响生产进度，而半自动化上料装置虽然在一定程度上提高了上料效率，但在梅花扣的输送和定位过程中，容易出现梅花扣的卡顿、倾斜等现象，导致上料不稳定，影响后续的加工操作
1、提升送料稳定性与有序性：通过在送料盒下方设置振动器、调节板及支撑模组，振动器产生的震动力可通过调节板均匀传递至送料盒，使梅花扣在震动作用下沿送料盒方向平稳移动，有效避免传统装置中梅花扣因卡顿、倾斜导致的送料不稳定问题，确保梅花扣在送料盒内有序输送，为后续逐一取料提供稳定基础。
Smart Images
Figure CN224783090U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plum blossom buckle processing technology, specifically to a plum blossom buckle feeding device for a locking composite machine. Background Technology
[0002] In modern industrial production, locking laminating machines are widely used in the composite processing of various materials. As a commonly used component, the plum blossom buckle plays an important role in the operation of the locking laminating machine. The feeding efficiency and accuracy of the plum blossom buckle directly affect the overall working efficiency and product quality of the locking laminating machine.
[0003] Traditional feeding devices typically employ manual or semi-automatic feeding methods. Manual feeding involves picking up and placing items manually and adjusting their positions. Its advantages include high flexibility, rapid adaptation to multi-variety, small-batch production, low initial cost, intuitive quality control for workers, and a low operating threshold. Semi-automatic feeding, on the other hand, utilizes equipment such as vibratory feeders for sorting, mechanical conveying, and manual intervention. Compared to purely manual feeding, it improves efficiency, has a high degree of standardization, a better balance between cost and performance, and strong human-machine collaboration. It is suitable for medium-scale mass production. The two methods play their respective roles in flexible small-batch production and efficiency improvement scenarios for medium-batch production.
[0004] However, manual feeding not only consumes a lot of manpower and time, but also makes it difficult to guarantee the speed and accuracy of feeding. Problems such as untimely feeding or feeding position deviation are easy to occur, resulting in low working efficiency of the locking laminating machine and affecting the production progress. While semi-automatic feeding devices improve feeding efficiency to a certain extent, they are prone to jamming and tilting of the hooks during the conveying and positioning process, resulting in unstable feeding and affecting subsequent processing operations. Utility Model Content
[0005] In view of this, the present invention provides a plum blossom buckle feeding device for a locking composite machine. The device can be equipped with a vibrator, an adjustment plate and a support module at the bottom of the feeding box. The vibration force of the vibrator is evenly transmitted to the feeding box through the adjustment plate, so that the plum blossom buckles can move smoothly along the box body, avoiding jamming and tilting, ensuring orderly conveying, and laying a stable foundation for subsequent material picking.
[0006] To solve the above-mentioned technical problems, this utility model provides a plum blossom buckle feeding device for a locking composite machine, including a vibratory plate, a feeding mechanism on one side of the vibratory plate, and a feeding box for feeding plum blossom buckles that enter the feeding box through the vibratory plate.
[0007] The feeding mechanism also includes a vibrator located below the feeding box. An adjustment plate is installed above the vibrator. The adjustment plate is mounted on the vibrator by multiple adjustment rods. The two sides of the multiple adjustment rods connected to the vibrator are fixed by nuts to adjust the height of the adjustment plate. A support module is installed on the upper part of the adjustment plate. The feeding box is installed on the upper part of the support module, which can support the feeding box and transmit the vibration force generated by the vibrator to the feeding box through the adjustment plate, so that the buckle can be fed under the action of vibration.
[0008] A first support is provided on one side of the feeding mechanism. A linear slide module is provided on the upper part of the first support. A moving plate is provided on the upper part of the linear slide module. A feeding mechanism is provided on the upper part of the moving plate, which is used to feed the plum blossom buckle to the next process for material loading.
[0009] A second support is provided on one side of the feeding mechanism. A lifting module is provided on the second support. A fixed module is provided on the lifting module. The fixed module is used to receive and clamp the plum blossom buckle conveyed by the feeding mechanism, and to perform loading processing on the received plum blossom buckle (that is, to lift it to the locking and laminating machine).
[0010] The feeding mechanism includes a guide member bolted to the upper part of the moving plate. The guide member consists of a slide rail and a slider. A feeding block is provided on the upper part of the guide member (i.e., the upper part of the slider). A mounting hole is opened on the vertical surface of the feeding block facing the second bracket. A clamping column is engaged in the mounting hole. A first cylinder is provided on the side of the feeding block away from the clamping column. The push rod of the first cylinder is connected to the feeding block. The first cylinder is mounted on the moving plate through a third bracket.
[0011] A pushing assembly is provided above the feeding block to unload the pentagonal buckle when it is too tightly stuck on the clamping post. The pushing assembly includes an adjusting cylinder above the feeding plate. The end of the pushing rod of the adjusting cylinder is connected to an adjusting frame. A pushing plate is connected to a vertical surface on one side of the adjusting frame. A through-shaped keyway is provided at the lower end of the pushing plate and at the position corresponding to the clamping post to support the clamping post. When the pentagonal buckle is stuck at the end of the clamping post, the adjusting cylinder can be driven to move forward. The pushing plate pushes the pentagonal buckle to the fixed module for feeding. The adjusting cylinder is mounted on the upper part of the moving plate through a fourth bracket.
[0012] The feeding box is equipped with a front limit mechanism and a rear limit mechanism at the end away from the vibratory feeder. These mechanisms are used to separate two adjacent plum blossom buckles during the feeding process, so as to achieve the purpose of picking up the material one by one.
[0013] The rear blocking mechanism includes a fifth bracket located at the end of the feeding box away from the vibratory plate. The fifth bracket is bolted to the lower part of the feeding box and is equipped with a second cylinder for blocking the plum blossom buckle conveyed at one end of the feeding box.
[0014] The front blocking mechanism includes a sixth bracket set on a vertical surface on one side of the feeding box. A third cylinder is set on the upper part of the sixth bracket. The end of the push rod of the third cylinder is connected to a lifting plate facing the feeding box. A blocking plate is set on one side of the lower part of the lifting plate. The blocking plate passes through the upper part of the feeding box and is used to block another adjacent plum blossom buckle.
[0015] The upper part of the sixth support is bolted with a telescopic guide rod, which is used to guide and support the lifting plate and improve the stability during lifting.
[0016] The beneficial effects of the above-mentioned technical solution of this utility model are as follows: 1. Improve feeding stability and orderliness: By setting up a vibrator, adjustment plate and support module under the feeding box, the vibration force generated by the vibrator can be evenly transmitted to the feeding box through the adjustment plate, so that the plum blossom buckle moves smoothly along the direction of the feeding box under the vibration. This effectively avoids the problem of unstable feeding caused by the plum blossom buckle jamming and tilting in traditional devices, and ensures that the plum blossom buckle is transported in an orderly manner in the feeding box, providing a stable foundation for subsequent picking up materials one by one.
[0017] 2. Achieve one-by-one separation and precise picking of plum blossom buckles: The front blocking mechanism (third cylinder, lifting plate, blocking plate) and the rear blocking mechanism (fifth bracket, second cylinder) set at the end of the feeding box away from the vibrating plate work together to drive the blocking plate to alternately block adjacent plum blossom buckles. This can accurately separate every two adjacent plum blossom buckles during the conveying process, ensuring that only one plum blossom buckle enters the feeding position at a time. This solves the problem of plum blossom buckle accumulation or inaccurate picking in traditional devices, and significantly improves the accuracy and efficiency of feeding.
[0018] 3. Improve the reliability and adaptability of the feeding mechanism: The guide components (slide rail and slider), the first cylinder and the clamping column in the feeding mechanism form a stable clamping and conveying structure. The feeding block is driven by the first cylinder to slide along the guide components, which can accurately realize the clamping column's clamping and position movement of the plum blossom buckle. At the same time, the pushing component (adjusting cylinder, adjusting frame, and push plate) above the feeding block can push the plum blossom buckle to the fixed module by the push plate when it is stuck on the clamping column due to excessive tightness, avoiding feeding failure caused by jamming and improving the reliability and adaptability of the device under complex working conditions.
[0019] 4. High degree of automation and reduced manual intervention: The feeding mechanism and the fixed module work together through automated components such as linear slide module and lifting module. The entire process from sorting, separating, clamping and conveying the buckles to the loading position does not require manual intervention. This effectively solves the problems of high labor consumption, low efficiency and positional deviation in traditional manual or semi-automatic loading, and significantly improves the overall working efficiency and production progress of the locking composite machine.
[0020] 5. Optimized structural design enhances motion stability: The telescopic guide rod installed on the upper part of the sixth bracket in the front blocking mechanism can accurately guide and support the lifting plate, ensuring the stability and reliability of the blocking plate during lifting and avoiding inaccurate separation caused by shaking; the adjusting plate is connected to the vibrator through multiple adjusting rods, and the height of the adjusting plate can be adjusted by nuts to flexibly adapt to the feeding needs of different specifications of plum blossom buckles, further improving the practicality and stability of the device. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of a partial component structure of this utility model; Figure 3 This is a schematic diagram of the first support and its components of the present invention; Figure 4 This is a schematic diagram of the structure of the first bracket on the other side of this utility model and its various components; Figure 5 This is a schematic diagram of the vibrator and its components according to the present invention. Figure 6 This is a schematic diagram of the vibrator and its components on the other side of the present invention. Figure 7 This is a schematic diagram of the second support and its components of the present invention.
[0022] In the diagram: 101, vibratory feeder; 102, vibrator; 103, adjusting plate; 104, support module; 105, feeding box; 106, first bracket; 107, linear slide module; 108, moving plate; 109, second bracket; 110, lifting module; 111, fixed module; 201. Guide component; 202. Feeding block; 203. First cylinder; 204. Clamping column; 205. Third support; 301. Adjusting cylinder; 302. Adjusting bracket; 303. Push plate; 304. Fourth bracket; 401. Fifth bracket; 402. Second cylinder; 501. Sixth support; 502. Third cylinder; 503. Lifting plate; 504. Blocking plate; 601. Telescopic guide rod; 701. Infrared detector. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-7The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0024] A type of hook feeding device for a locking laminating machine, such as Figure 1 , 2 As shown: It includes a vibratory feeder 101, which is used for the initial sorting and conveying of the plum blossom buckles. A feeding mechanism is provided on one side of the vibratory feeder 101. The feeding mechanism includes a feeding box 105, which is used to feed the plum blossom buckles that enter the vibratory feeder 101.
[0025] like Figure 2 , 3 As shown in Figure 4, the feeding mechanism also includes a vibrator 102 located below the feeding box 105. An adjustment plate 103 is located above the vibrator 102. The adjustment plate 103 is mounted on the vibrator 102 by multiple adjustment rods. Both sides of the multiple adjustment rods connected to the vibrator 102 are fixed with nuts. The height of the adjustment plate 103 can be adjusted by adjusting the nuts. A support module 104 is located on the upper part of the adjustment plate 103. The feeding box 105 is mounted on the upper part of the support module 104. The support module 104 can both support the feeding box 105 and transmit the vibration force generated by the vibrator 102 to the feeding box 105 through the adjustment plate 103, so that the buckle can be fed under the action of vibration, that is, the feeding can be smoothly fed in the direction of the feeding box 105.
[0026] A first support 106 is provided on one side of the feeding mechanism. A linear slide module 107 is provided on the upper part of the first support 106. A moving plate 108 is fixedly connected to the upper part of the linear slide module 107. A feeding mechanism is provided on the upper part of the moving plate 108 for feeding the plum blossom buckle to the next process for material loading.
[0027] like Figure 1 , 7 As shown: A second bracket 109 is provided on one side of the feeding mechanism. A lifting module 110 is provided on the second bracket 109. A fixed module 111 is provided on the lifting module 110. The fixed module 111 is used to receive and clamp the plum blossom buckle conveyed by the feeding mechanism, and to perform loading processing on the received plum blossom buckle (that is, to lift it to the locking laminating machine).
[0028] like Figure 3 , 4As shown in Figure 7, the feeding mechanism includes a guide 201 bolted to the upper part of the moving plate 108. The guide 201 consists of a slide rail and a slider. A feeding block 202 is provided on the upper part of the guide 201 (i.e., the upper part of the slider). The feeding block 202 has an installation hole on its vertical surface facing the second bracket 109. A clamping column 204 is engaged in the installation hole. A first cylinder 203 is provided on the side of the feeding block 202 away from the clamping column 204. The push rod of the first cylinder 203 is connected to the feeding block 202. The first cylinder 203 is mounted on the upper part of the moving plate 108 through the third bracket 205. The feeding block 202 is driven to slide along the guide 201 by the first cylinder 203, so as to realize the clamping column 204 to clamp and transport the plum blossom buckle.
[0029] like Figure 3 , 4 As shown: A pushing assembly is provided above the feeding block 202 to unload the plum blossom buckle when it is too tightly stuck on the clamping post 204. The pushing assembly includes an adjusting cylinder 301 above the feeding plate. The adjusting cylinder 301 is mounted on the upper part of the moving plate 108 through the fourth bracket 304. The end of the push rod of the adjusting cylinder 301 is connected to an adjusting frame 302. A push plate 303 is connected to a vertical surface on one side of the adjusting frame 302. A through-shaped keyway is opened at the lower end of the push plate 303 and at the position corresponding to the clamping post 204. The through-shaped keyway is sleeved on the outside of the clamping post 204 to support the clamping post 204. When the plum blossom buckle is stuck at the end of the clamping post 204, it can drive the adjusting cylinder 301 to move forward. The push plate 303 pushes the plum blossom buckle to the fixed module 111 for feeding. The adjusting cylinder 301 is mounted on the upper part of the moving plate 108 through the fourth bracket 304.
[0030] like Figure 5 , 6 As shown: The rear blocking mechanism includes a fifth bracket 401 located at the end of the feeding box 105 away from the vibrating plate 101. The fifth bracket 401 is bolted to the lower part of the feeding box 105. A second cylinder 402 is provided on the fifth bracket 401 to block the plum blossom buckles conveyed at one end of the feeding box 105, so as to prevent the plum blossom buckles from accumulating too much and causing the clamping column 204 to be unable to clamp them.
[0031] like Figure 5 , 6As shown in Figure 7: The front blocking mechanism includes a sixth bracket 501 mounted on a vertical surface on one side of the feeding box 105. A third cylinder 502 is mounted on the upper part of the sixth bracket 501. A lifting plate 503 is connected to the end of the push rod of the third cylinder 502 facing the feeding box 105. A telescopic guide rod 601 is bolted to the upper part of the sixth bracket 501. The telescopic guide rod 601 passes through the lifting plate 503 and is used to guide and support the lifting plate 503, improving its stability during lifting. A blocking plate 504 is mounted on one side of the lower part of the lifting plate 503. The blocking plate 504 passes through the upper part of the feeding box 105 and is driven to lift the lifting plate 503 by the third cylinder 502, so that the blocking plate 504 can block another adjacent clover, thus achieving the separation of clover by clover in conjunction with the rear blocking mechanism.
[0032] The upper part of the sixth bracket 501 is bolted to a telescopic guide rod 601, which is used to guide and support the lifting plate 503 and improve the stability during lifting.
[0033] When using: First, the plum blossom buckles are fed: the vibratory plate 101 sorts the plum blossom buckles and sends them into the feeding box 105. The vibrator 102 vibrates the feeding box 105 when the adjusting plate 103 and the support module 104 are used to assist the plum blossom buckles in moving within the feeding box 105. When the material is conveyed to the end of the feeding box 105 away from the vibrating plate 101, the second cylinder 402 of the rear blocking mechanism moves upward, so that the push rod of the second cylinder 402 blocks the first plum blossom buckle that reaches one end of the feeding box 105. When the second plum blossom buckle is about to reach one end of the feeding box 105, the push rod of the third cylinder 502 moves downward, so that the blocking plate 504 blocks the second plum blossom buckle. This process is repeated to separate every two adjacent plum blossom buckles, ensuring that only one plum blossom buckle enters the feeding position at a time (the plum blossom buckle is detected by the infrared detector 701 installed on the sixth bracket 501).
[0034] During the feeding process, the linear slide module 107 moves the moving plate 108 and its components toward the feeding box 105. When the clamping column 204 moves to the position of the plum blossom buckle, the push rod of the first cylinder 203 starts to work, causing the push rod of the first cylinder 203 to drive the feeding block 202 along the direction of the guide 201 (i.e., the feeding block 202 slides on the slide rail on the guide 201), so that the clamping column 204 clamps the plum blossom buckle. Then the linear slide module 107 returns, carrying the plum blossom buckle to the direction of the fixed module 111. If the plum blossom buckle is stuck on the clamping column 204, the adjusting cylinder 301 drives the push plate 303 to push it onto the fixed module 111. If it is not stuck on the clamping column 204, the push rod of the first cylinder 203 is moved toward the fixed module 111 again to move the plum blossom buckle onto the fixed module 111.
[0035] During loading, the lifting module 110 drives the fixed module 111 to rise and fall, raising the plum blossom buckle to the locking laminating machine for loading. Furthermore, it should be noted that in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0036] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A plum blossom buckle feeding device for a locking laminating machine, comprising a vibratory plate (101), characterized in that: A feeding mechanism is provided on one side of the vibratory feeder (101), and the feeding mechanism includes a feeding box (105); The feeding box (105) is provided with a front blocking mechanism and a rear blocking mechanism at the end away from the vibrating plate (101), which are used to separate each pair of adjacent plum blossom buckles when they are conveyed in the feeding box (105) so as to achieve the purpose of picking up materials one by one. A first support (106) is provided on one side of the feeding mechanism. A linear slide module (107) is provided on the upper part of the first support (106). A moving plate (108) is provided on the upper part of the linear slide module (107). A feeding mechanism is provided on the upper part of the moving plate (108) for feeding the plum blossom buckle to the next process for loading. A second bracket (109) is provided on one side of the feeding mechanism. A lifting module (110) is provided on the second bracket (109). A fixed module (111) is provided on the lifting module (110). The fixed module (111) is used to receive and clamp the plum blossom buckle conveyed by the feeding mechanism and to perform loading processing on the received plum blossom buckle.
2. The plum blossom buckle feeding device for locking composite machines as described in claim 1, characterized in that: The feeding mechanism also includes a vibrator (102) disposed below the feeding box (105), an adjustment plate (103) disposed above the vibrator (102), the adjustment plate (103) being mounted on the vibrator (102) by multiple adjustment rods, a support module (104) being disposed on the upper part of the adjustment plate (103), and the feeding box (105) being mounted on the upper part of the support module (104) for transmitting the vibration force of the vibrator (102) to the feeding box (105) through the adjustment plate (103), so that the plum blossom buckle can be fed under the action of vibration.
3. The plum blossom buckle feeding device for locking composite machines as described in claim 1, characterized in that: The feeding mechanism includes a guide (201) disposed on the upper part of the movable plate (108), a feeding block (202) disposed on the upper part of the guide (201), an installation hole being provided on the vertical surface of the feeding block (202) facing the second bracket (109), a clamping column (204) being disposed in the installation hole, a first cylinder (203) being disposed on the side of the feeding block (202) away from the clamping column (204), the push rod of the first cylinder (203) being connected to the feeding block (202), and the first cylinder (203) being mounted on the movable plate (108) through a third bracket (205); A pusher assembly is provided above the feeding block (202) to unload the plum blossom buckle when it is too tightly stuck on the clamping column (204).
4. The plum blossom buckle feeding device for locking composite machines as described in claim 3, characterized in that: The feeding assembly includes an adjusting cylinder (301) above the feeding block (202). The end of the push rod of the adjusting cylinder (301) is connected to an adjusting frame (302). A push plate (303) is connected to one vertical surface of the adjusting frame (302). A through keyway is provided at the lower end of the push plate (303) and at the position corresponding to the clamping column (204) for supporting the clamping column (204). The adjusting cylinder (301) is mounted on the upper part of the moving plate (108) through the fourth bracket (304).
5. The plum blossom buckle feeding device for locking composite machines as described in claim 1, characterized in that: The rear blocking mechanism includes a fifth bracket (401) located at the end of the feeding box (105) away from the vibrating plate (101). A second cylinder (402) is provided on the fifth bracket (401) for blocking the plum blossom buckle conveyed at one end of the feeding box (105).
6. The plum blossom buckle feeding device for locking composite machines as described in claim 1, characterized in that: The front blocking mechanism includes a sixth bracket (501) disposed on a vertical surface on one side of the feeding box (105). A third cylinder (502) is disposed on the upper part of the sixth bracket (501). A lifting plate (503) is connected to the end of the push rod of the third cylinder (502) facing the feeding box (105). A blocking plate (504) is disposed on one side of the lower part of the lifting plate (503). The blocking plate (504) passes through the upper part of the feeding box (105) and is used to block another adjacent plum blossom buckle.
7. The plum blossom buckle feeding device for locking composite machines as described in claim 6, characterized in that: The sixth bracket (501) is provided with a telescopic guide rod (601) on its upper part, which is used to guide and support the lifting plate (503) and improve the stability during lifting.