Lean flow pusher line

Abstract

The utility model discloses lean backflow push plate line, including work table, the rear surface of work table is fixed with the stand, the top of stand is provided with the wire slot, the front surface both ends of stand are provided with double -deck material frame and packing material box respectively, the upper surface of work table is provided with backflow push plate mechanism, backplate push flow mechanism includes setting lift assembly in work table both ends, through the design backflow push plate mechanism, can in product processing production, through the fukai wheel slide rail and fukai wheel backplate slide rail convenient to the product of one time sliding operation of tooling plate body and place completes multi -process processing production, and will tooling plate body convenient backflow push and circulate work, and when pushing product, one time completes multiple program flow work, compact structure does not occupy the area, need not repeatedly clamping and causes the scratch, conforms to the ergonomics principle, wire bar station utensil height flexible adjustment, and take conveniently laborsaving, help improve work efficiency and reduce labor intensity.

Description

Technical Field

[0001] This utility model belongs to the technical field of reflow pusher line, specifically relating to lean reflow pusher line. Background Technology

[0002] Existing return pusher lines are widely used in small household appliances, electrical, power tools, and automotive parts industries. They are ergonomically designed, with flexible height adjustment for the bar station fixtures, making them easy and labor-saving to handle, thus improving work efficiency and reducing labor intensity.

[0003] Traditional production lines require multiple processes to operate, which are cumbersome and occupy a large area. They also require repeated adjustments to the clamps to hold the products, which can easily cause repeated stress and scratches on the products during clamping and fixing, reducing processing efficiency and affecting the convenience and efficiency of the reflow pusher line. To address these issues, this utility model proposes a lean reflow pusher line. Utility Model Content

[0004] The purpose of this utility model is to provide a lean return pusher line to solve the problems mentioned in the background art, which are that traditional production lines require multiple processes to operate, and these processes are cumbersome and occupy a large placement area. At the same time, the products are easily scratched by repeated force when the clamps are repeatedly adjusted and fixed during clamping and installation, which reduces the processing and production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a lean return push plate line, including a workbench, a vertical frame fixed to the rear surface of the workbench, a wire groove provided at the top of the vertical frame, a double-layer material rack and a packaging box respectively provided at both ends of the front surface of the vertical frame, a return push plate mechanism provided on the upper surface of the workbench, the return push plate mechanism including lifting components provided at both ends of the workbench, a push plate assembly provided on the upper surface of the workbench, a return component provided below the push plate assembly inside the workbench, and a flip detection component provided at the middle position of the vertical frame;

[0006] The upper surface of the push plate assembly is provided with an anti-slip mechanism, which includes an anti-slip component disposed on the upper surface of the push plate assembly, and a fixing component is disposed on the edge of the anti-slip component.

[0007] Preferably, the lifting assembly includes a return plate lift fixedly installed inside both ends of the workbench, and the top two sides of the return plate lift are provided with sliding wheels.

[0008] Preferably, the push plate assembly includes a caster slide rail fixedly installed at the middle position of the upper surface of the workbench, with guide pulleys rolling at equal intervals at both ends of the caster slide rail on both sides of the upper surface of the workbench, and a tooling plate sliding on the upper surface of the caster slide rail via the caster.

[0009] Preferably, the recirculation assembly includes a Fulai recirculation plate slide rail fixed inside the workbench, with guide wheels equidistantly rolling on both sides of the Fulai recirculation plate slide rail located on the side of the workbench, a tooling plate stopper fixed at the bottom end of the Fulai recirculation plate slide rail, and the Fulai recirculation plate slide rail being installed at an inclined angle.

[0010] Preferably, the flipping detection component includes an electrically operated flipping rack fixedly installed at the middle position of the upright, and an anti-hanging rack and a manually operated flipping rack are respectively fixed on both sides of the electrically operated flipping rack on the surface of the upright.

[0011] Preferably, the anti-slip component includes an anti-slip rubber pad disposed on the upper surface of the tooling plate, and the upper surface of the anti-slip rubber pad is integrally provided with anti-slip protrusions.

[0012] Preferably, the fixing component includes an integrally disposed clamping plate at the edge of the anti-slip rubber pad, the clamping plate having screws internally threadedly connected, and a limiting groove for engaging with the clamping plate being provided at the edge of the tooling plate, the limiting groove having an internal threaded hole.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] By designing a return pusher mechanism, multiple processing steps can be completed in a single sliding operation between the tooling plate and the placed product during product manufacturing via the Flywheel slide rail and the Flywheel return plate slide rail. The tooling plate is conveniently returned and pushed in a cyclical manner, completing multiple process flows at once while pushing the product. The structure is compact and does not occupy much space, eliminating the need for repeated clamping that could cause scratches. It conforms to ergonomic principles, and the height of the lean wire station fixtures can be flexibly adjusted, making them easy and labor-saving to handle, thus helping to improve work efficiency and reduce labor intensity. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This utility model Figure 1 Enlarged structural diagram of section A;

[0017] Figure 3 This utility model Figure 1 Enlarged structural diagram of section B;

[0018] Figure 4This is a schematic diagram of the tooling plate and anti-slip rubber pad in the installation state of this utility model;

[0019] Figure 5 This is a schematic diagram of the tooling plate and anti-slip rubber pad of this utility model in the uninstalled state.

[0020] In the diagram: 101, workbench; 1011, return plate lift; 1012, guide pulley; 1013, Flywheel slide rail; 1014, tooling plate; 1015, Flywheel return plate slide rail; 1016, tooling plate stopper; 1017, anti-lifting rack; 1018, electric tilting rack; 1019, manual tilting rack; 1010, guide wheel; 102, upright frame; 103, cable tray; 104, double-layer material rack; 105, packaging box; 106, anti-slip rubber pad; 1061, anti-slip protrusion; 1062, clamping plate; 1063, screw; 1064, limit slot. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 5 This utility model provides a technical solution: a lean return push plate line, including a workbench 101, a support frame 102 fixed on the rear surface of the workbench 101, a wire groove 103 provided at the top of the support frame 102, and a double-layer material rack 104 and a packaging box 105 respectively provided at both ends of the front surface of the support frame 102. The double-layer material rack 104 can be designed according to the quantity and size of materials at each workstation, and has strong compatibility.

[0023] The upper surface of the workbench 101 is provided with a return push plate mechanism. The return push plate mechanism includes lifting components at both ends of the workbench 101. The upper surface of the workbench 101 is provided with a push plate assembly. Below the push plate assembly, inside the workbench 101, a return assembly is provided. A flip detection assembly is provided at the middle position of the stand 102. During processing and production, the return push plate mechanism can easily place the product on the workbench 101 to complete multiple processing steps in one go, and avoid repeated clamping that could cause scratches, thus improving work efficiency.

[0024] In order to facilitate the upward pushing or downward return of the tooling plates 1014 at both ends by means of the lifting assembly, in this embodiment, preferably, the lifting assembly includes a return plate lift 1011 fixedly installed inside both ends of the workbench 101, and the top two sides of the return plate lift 1011 are provided with sliding wheels. At the end of the workbench 101, the return plate lift 1011 drives the tooling plates 1014 to move up to the upper surface to place the product. At the tail end of the workbench 101, the return plate lift 1011 drives the tooling plates 1014 to move down to contact the return plate slide rail 1015 for return. The tooling plates 1014 are usually made of PVC board or PP board. The product is transferred at the work station by placing it on the tooling plate.

[0025] In order to facilitate the multi-processing operation of the product by pushing the push plate assembly, in this embodiment, preferably, the push plate assembly includes a caster slide rail 1013 fixedly installed at the middle position of the upper surface of the worktable 101. The two ends of the caster slide rail 1013 are equidistantly rolled guide pulleys 1012 on both sides of the upper surface of the worktable 101. The upper surface of the caster slide rail 1013 is slidably mounted on the caster slide rail 1014. After the product is placed on the surface of the tooling plate 1014, the tooling plate 1014 and the product are pushed together by the caster sliding on the surface of the caster slide rail 1013 to carry out the processing operation.

[0026] To facilitate the return of a completed product to its initial position for continued operation via a recirculation assembly, in this embodiment, preferably, the recirculation assembly includes a Flying return plate slide rail 1015 fixed inside the workbench 101. Guide wheels 1010 are equidistantly rolled on both sides of the Flying return plate slide rail 1015 located on the side of the workbench 101. A tooling plate stopper 1016 is fixed to the bottom end of the Flying return plate slide rail 1015, and the Flying return plate slide rail 1015 is installed at an inclined angle. This allows the completed product structure to be packaged at the end, and the tooling plate 1014 to fall into the interior of the end of the workbench 101 and contact the Flying return plate slide rail 1015, thus returning the product to its initial position for continued operation.

[0027] To facilitate the flipping and inspection of products using the flipping detection component, in this embodiment, preferably, the flipping detection component includes an electrically operated flipping rack 1018 fixedly installed at the middle position of the upright 102. On both sides of the electrically operated flipping rack 1018, on the surface of the upright 102, are respectively fixed an anti-hanging rack 1017 and a manually operated flipping rack 1019. The manually operated flipping rack 1019 introduces an LCA mechanism to the traditional rack, enabling rapid switching between full and empty containers, reducing the need for manual material changes and improving efficiency. When using the electrically operated flipping rack 1018, an electric cylinder (or pneumatic cylinder) replaces manual labor to achieve rapid switching between full and empty containers, saving labor and providing convenient operation. Furthermore, a program-controlled sensor at the position of the anti-hanging rack 1017 performs misjudgment and error correction, avoiding human error, directly improving product quality and reducing rework.

[0028] The upper surface of the push plate assembly is provided with an anti-slip mechanism, which includes an anti-slip component on the upper surface of the push plate assembly. The edge of the anti-slip component is provided with a fixing component. During production, when the product is placed on the surface of the tooling plate 1014, the anti-slip mechanism will keep the product on the surface of the tooling plate 1014 in a stable and anti-slip manner, making it less likely to slip and fall off.

[0029] In order to facilitate anti-slip protection of the surface of the tooling plate 1014 and prevent the product from becoming unstable when pushed, in this embodiment, preferably, the anti-slip component includes an anti-slip rubber pad 106 disposed on the upper surface of the tooling plate 1014. The upper surface of the anti-slip rubber pad 106 is integrally provided with anti-slip protrusions 1061, which can stabilize the product in contact with the anti-slip rubber pad 106 and anti-slip protrusions 1061 when it is placed on the surface of the tooling plate 1014.

[0030] To facilitate the fixed installation and anti-slip use of the anti-slip rubber pad 106 using a fixing component, in this embodiment, preferably, the fixing component includes a clamping plate 1062 integrally disposed at the edge of the anti-slip rubber pad 106. The clamping plate 1062 is internally threaded with a screw 1063. A limiting groove 1064 is provided at the edge of the tooling plate 1014 to engage with the clamping plate 1062. The limiting groove 1064 has an internal threaded hole. The anti-slip rubber pad 106 is closed and installed by the clamping plate 1062 engaging inside the limiting groove 1064. The rotating screw 1063 is embedded in the internal threaded hole for reinforcement.

[0031] In this utility model, the return plate lifting machine 1011, the electric tilting material rack 1018, the anti-hanging material rack and the manual tilting material rack 1019 are all prior art, and will not be described in detail as prior art.

[0032] The working principle and usage process of this utility model: When using this lean return pusher line, the clamping plate 1062 is first locked inside the limiting groove 1064 by limiting the clamping plate 1062. The rotating screw 1063 is embedded in the internal threaded hole to fix the anti-slip rubber pad 106 on the surface of the tooling plate 1014. Therefore, when the product is placed on the surface of the tooling plate 1014 during processing and production, it is placed in contact with the anti-slip protrusion 1061 and the surface of the anti-slip rubber pad 106 to prevent slipping. When the tooling plate 1014 moves the product to slide on the surface of the wheel slide rail 1013, it is placed more stably and is less likely to slip or fall, thus improving the stability of the return pusher line in preventing the product from slipping on the surface of the tooling plate 1014 during processing and production.

[0033] Then, during production, when the workbench 101 is placed in contact with the ground at the processing position, the end tooling plate 1014 is positioned on the surface of the guide pulley 1012. The product is placed on the surface of the tooling plate 1014 in contact with the anti-slip rubber pad 106 and anti-slip protrusions 1061 for anti-slip placement. The guide pulley 1012 rolls, causing the tooling plate 1014 and the product to be positioned on the surface of the caster slide rail 1013, raising the caster to slide. When sliding to the manual tilting rack 1019 and the electric tilting rack 1018, the product can pass through the manual tilting rack 1019 on the basis of the traditional rack. Based on this, an LCA mechanism is introduced to enable rapid switching between full and empty turnover boxes, reducing the need for employees to change materials and improving efficiency. When passing through the electric tilting rack 1018, an electric cylinder (or a pneumatic cylinder) is used to replace manual operation to achieve rapid switching between full and empty turnover boxes, saving labor. When sliding further to the anti-hanging rack 1017, the program controls the sensors to make misjudgments and correct errors, avoiding human error, directly improving product quality and reducing rework. The box is then slid to the end packaging area and packaged through the packaging box 105.

[0034] After the product is packaged, the tooling plate 1014 is lowered onto the surface of the return plate lift 1011 at the end. As the return plate lift 1011 descends, it causes the tooling plate 1014 to contact the surface of the Fulai return plate slide rail 1015. The tooling plate 1014 slides onto the surface of the Fulai return plate slide rail 1015, supported by the guide wheel 1010, and slides to the bottom. When sliding to the bottom, it is blocked by the tooling plate stopper 1016. After slight obstruction, it slowly re-enters the surface of the return plate lift 1011 at the end of the worktable 101, causing it to rise to the end of the worktable 101 and repeat the cycle. This production process completes multiple process flows at once, with a compact structure that does not occupy space. It eliminates the need for repeated clamping that could cause scratches, conforms to ergonomic principles, and allows for flexible height adjustment of the wire rod station tools. It is convenient and labor-saving to handle, which helps improve work efficiency and reduce labor intensity.

[0035] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lean return feeder line, comprising a workbench (101), wherein a support frame (102) is fixed to the rear surface of the workbench (101), a wire groove (103) is provided at the top of the support frame (102), and a double-layer material rack (104) and a packaging box (105) are respectively provided at both ends of the front surface of the support frame (102), characterized in that: The upper surface of the workbench (101) is provided with a reflux push plate mechanism. The reflux push plate mechanism includes lifting components at both ends of the workbench (101). The upper surface of the workbench (101) is provided with a push plate assembly. Below the push plate assembly, inside the workbench (101), a reflux assembly is provided. The middle position of the stand (102) is provided with a flip detection assembly. The upper surface of the push plate assembly is provided with an anti-slip mechanism, which includes an anti-slip component disposed on the upper surface of the push plate assembly, and a fixing component is disposed on the edge of the anti-slip component.

2. The lean return pusher line according to claim 1, characterized in that: The lifting assembly includes a return plate lift (1011) fixedly installed inside both ends of the workbench (101), and the top two sides of the return plate lift (1011) are provided with sliding wheels.

3. The lean return pusher line according to claim 2, characterized in that: The push plate assembly includes a flared slide rail (1013) fixedly installed at the middle position of the upper surface of the workbench (101). Both ends of the flared slide rail (1013) are equidistantly rolled guide pulleys (1012) on both sides of the upper surface of the workbench (101). A tooling plate (1014) slides on the upper surface of the flared slide rail (1013) through the flared wheels.

4. The lean return flow pusher line according to claim 1, characterized in that: The recirculation assembly includes a Fulai recirculation plate slide rail (1015) fixed inside the workbench (101). Guide wheels (1010) are equidistantly rolled on both sides of the Fulai recirculation plate slide rail (1015) on the side of the workbench (101). A tooling plate stopper (1016) is fixed at the bottom end of the Fulai recirculation plate slide rail (1015), and the Fulai recirculation plate slide rail (1015) is installed at an inclined angle.

5. The lean return pusher line according to claim 1, characterized in that: The flipping detection component includes an electric flipping rack (1018) fixedly installed at the middle position of the upright (102). On both sides of the electric flipping rack (1018) on the surface of the upright (102), there are anti-hanging racks (1017) and manual flipping racks (1019).

6. The lean return pusher line according to claim 3, characterized in that: The anti-slip component includes an anti-slip rubber pad (106) disposed on the upper surface of the tooling plate (1014), and the upper surface of the anti-slip rubber pad (106) is integrally provided with anti-slip protrusions (1061).

7. The lean return pusher line according to claim 6, characterized in that: The fixing component includes an integrally set plate (1062) at the edge of the anti-slip rubber pad (106), the plate (1062) is internally threaded with screws (1063), and the tooling plate (1014) is provided with a limiting groove (1064) that engages with the plate (1062) at the edge, and the limiting groove (1064) is provided with an internal threaded hole.

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