A material pushing-out device without support

Abstract

The utility model discloses a kind of material pushing-out devices without support, belong to material accessory technical field.A kind of material pushing-out device without support, including backplate component, fork shear mechanism, push-out electric cylinder, several material forks without support are provided in the lower portion of backplate component, push plate mechanism is set in the front of backplate component and is located on material fork without support, fork shear mechanism is set between backplate component and push plate mechanism, push-out electric cylinder is installed in the rear of backplate component, push-out electric cylinder is connected with servo motor and is used to provide power for fork shear mechanism.The utility model has the characteristics of reasonable structure, easy to assemble, can perceive pushing-out strength, flexibility, high efficiency, high reliability, and is good for shaping loading and placing material without support from fork tooth to ground.

Description

Technical Field

[0001] This utility model relates to the field of material pushing attachment technology, and in particular to a material pushing device without a support. Background Technology

[0002] Flexible material pushing attachments for unloading pallets are a crucial component of intelligent loading equipment. Currently available equipment is not very effective at shaping and loading unloading pallets, nor at placing them from the forklift teeth to the ground. It cannot detect whether the material is properly shaped, leading to over-stacking, excessively long unloading goods that prevent the truck doors from closing, or damage due to over-shaping. Therefore, there is a need to design an electric unloading material pushing device to meet the requirements of flexibility, depth detection, high efficiency, and high reliability. Utility Model Content

[0003] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.

[0004] The purpose of this invention is to overcome the above-mentioned shortcomings and provide a trayless material ejection device. This invention has a reasonable structure, is easy to assemble, and features the ability to sense ejection force, flexibility, high efficiency, and high reliability. It is effective for shaping and loading trayless materials onto trucks and for placing trayless materials from the forklift teeth onto the ground.

[0005] To achieve the above objectives, the technical solution of this utility model is: a trayless material ejection device, comprising: The backplate assembly has several trayless forks mounted underneath it. A pusher mechanism is disposed in front of the backplate assembly and above the trayless forks; A fork-scissor mechanism is disposed between the back plate assembly and the push plate mechanism, with one end of the fork-scissor mechanism connected to the back plate assembly and the other end of the fork-scissor mechanism connected to the push plate mechanism; An electric cylinder is mounted behind the backplate assembly and is connected to a servo motor to power the forklift mechanism.

[0006] This utility model features a compact structure, ease of assembly, flexibility, sensing capabilities, high efficiency, and high reliability, providing an efficient and reliable solution for shaping and loading pallet-less materials onto trucks and for placing them on the ground. By precisely controlling the thrust and stroke of the push cylinder with a servo motor, the pusher mechanism can flexibly adjust the pushing force according to material characteristics and shaping requirements, achieving flexible operation. Simultaneously, the forklift mechanism design enhances the stability and load-bearing capacity of the device, ensuring that materials will not fall or be damaged due to uneven force during the pushing process.

[0007] In some embodiments, the ejector cylinder is mounted behind the backplate assembly via an ejector cylinder mounting base. One end of the ejector cylinder is connected to the ejector cylinder mounting base, and the other end is connected to the fork-scissor mechanism. This invention positions the ejector cylinder mounting base behind the backplate assembly. Compared to traditional hydraulic ejectors, the fixed end of the fork-scissor mechanism is mounted on the backplate assembly, minimizing the attachment's off-load distance and reducing the downward shearing moment of the load center on the forks under heavy loads. This significantly reduces the rigidity requirements of the forks, resulting in a lighter structure.

[0008] In some embodiments, the bottom of the pusher mechanism is provided with a plurality of guide wheels, and each guide wheel moves within the unsupported material fork. The guide wheels at the bottom of the pusher mechanism prevent the pusher assembly from sagging and affecting material shaping when it extends 1.5 meters. Furthermore, the pusher mechanism of this invention is supported on the fork by the guide wheels, reducing the instantaneous vibration caused by force changes when the pusher mechanism stops extending from the point of extension, resulting in a smoother delivery of goods.

[0009] In some embodiments, the backplate assembly is provided with a guide groove for the movement of the forklift mechanism. The design of this guide groove ensures the stability and accuracy of the forklift mechanism during movement, effectively preventing equipment wear or malfunctions caused by movement deviations. Simultaneously, the precise positioning of the guide groove also improves the working efficiency and reliability of the entire trayless material ejection device.

[0010] In some embodiments, material photoelectric sensors for detecting the real-time position of the material are provided on both sides of the backplate assembly. These sensors enable real-time monitoring of the material's position on the forks and feed this information back to the control system. Based on the received position information, the control system precisely controls the pushing distance and speed of the pusher mechanism, thereby ensuring that the stack of goods meets the shaping requirements. This design not only improves the accuracy of goods shaping but also avoids problems such as damage to goods or poor shaping results due to over-pushing or under-pushing.

[0011] In some embodiments, photoelectric sensors for detecting the real-time position of the pusher mechanism are provided on both sides of the backplate assembly. These photoelectric sensors can capture real-time position changes of the pusher mechanism and rapidly transmit this data to the control system. Based on the received pusher position information, the control system dynamically adjusts the operating parameters of the pusher mechanism, such as speed and acceleration, to ensure that the pusher mechanism maintains a stable and efficient state during the delivery of goods. This precise control method not only improves the efficiency of goods delivery but also greatly enhances the stability and safety of equipment operation, effectively reducing the risk of equipment failure due to abnormal operation of the pusher mechanism.

[0012] In some embodiments, roller assemblies are provided on both sides of the backplate assembly. The roller assemblies serve as guides for vertical movement.

[0013] In some embodiments, the palletless forks are detachably connected to the backplate assembly. This detachable connection design greatly facilitates the installation, disassembly, and subsequent maintenance of the equipment. When the forks wear out or need to be replaced to accommodate different cargo sizes, workers can quickly and easily remove the forks from the backplate assembly and install suitable new forks without having to perform a large-scale disassembly of the entire device. This effectively saves time and labor costs and improves the flexibility and maintenance efficiency of the equipment.

[0014] The working principle of this utility model is as follows: When the forks pick up goods, the forklift mechanism is in the retracted state and the goods are close to the push plate mechanism. When the goods reach the designated position, the servo motor is activated, and the servo motor drives the push cylinder to provide power to the forklift mechanism. The forklift mechanism transmits the power to the push plate mechanism, which pushes the goods forward until they are disengaged from the forks. After the goods are in place, the push plate mechanism continues to push forward to shape the material until the push torque reaches the designated value. Then, the push plate mechanism retracts to complete the material shaping.

[0015] In summary, the beneficial effects of this utility model are: This utility model features a compact structure, ease of assembly, flexibility, sensing capabilities, high efficiency, and high reliability, providing an efficient and reliable solution for shaping and loading pallet-less materials onto trucks and for placing them on the ground. By precisely controlling the thrust and stroke of the push cylinder with a servo motor, the pusher mechanism can flexibly adjust the pushing force according to material characteristics and shaping requirements, achieving flexible operation. Simultaneously, the forklift mechanism design enhances the stability and load-bearing capacity of the device, ensuring that materials will not fall or be damaged due to uneven force during the pushing process.

[0016] This invention places the electric cylinder mounting base behind the back plate assembly. Compared with the traditional hydraulic pusher, the fixed end of the scissor mechanism is mounted on the back plate assembly, which minimizes the load-loss distance of the attachment, reduces the downward shearing torque of the load center on the fork when the fork is under heavy load, greatly reduces the rigidity requirements of the fork, and makes the structure lighter.

[0017] This invention features guide wheels at the bottom of the pusher mechanism to prevent the pusher assembly from sagging and affecting material shaping when it extends 1.5 meters. Furthermore, the pusher mechanism is supported on the forks by the guide wheels, reducing the instantaneous vibration caused by force changes when the pusher mechanism stops extending, resulting in smoother delivery of goods.

[0018] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0019] Undoubtedly, such and other objects of this invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and illustrations.

[0020] To make the above and other objects, features and advantages of this utility model more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0021] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0022] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0024] Figure 1 This is a schematic diagram showing the unfolded structure of this utility model; Figure 2 This diagram shows the state of the push plate mechanism of this utility model when it is pushed out to its limit position. Figure 3 This is a diagram of the retracted state of the push plate mechanism of this utility model; Figure 4This is a schematic diagram of the retracted structure of this utility model.

[0025] Key reference numerals in the attached drawings: 1. Backplate assembly; 2. Ejection electric cylinder; 21. Electric cylinder mounting base; 3. Forklift mechanism; 4. Push plate mechanism; 41. Guide wheel; 42. Push plate photoelectric sensor; 5. Fork; 51. Material photoelectric sensor; 6. Servo motor. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0027] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transitional structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0029] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] Reference Figures 1-4 According to some embodiments of the present invention, the present invention provides a trayless material ejection device. The trayless material ejection device includes a back plate assembly 1, a push plate mechanism 4, a fork-scissor mechanism 3, and an ejection electric cylinder 2. A plurality of trayless material forks 5 are arranged below the back plate assembly 1; the push plate mechanism 4 is located in front of the back plate assembly 1 and above the trayless material forks 5; the fork-scissor mechanism 3 is located between the back plate assembly 1 and the push plate mechanism 4, with one end of the fork-scissor mechanism 3 connected to the back plate assembly 1 and the other end connected to the push plate mechanism 4; the ejection electric cylinder 2 is installed behind the back plate assembly 1, and is connected to a servo motor 6 to provide power to the fork-scissor mechanism 3.

[0031] This utility model features a compact structure, ease of assembly, flexibility, sensing capabilities, high efficiency, and high reliability, providing an efficient and reliable solution for shaping and loading materials without pallets and for placing them on the ground. The servo motor 6 precisely controls the thrust and stroke of the push cylinder 2, allowing the pusher mechanism 4 to flexibly adjust the pushing force according to material characteristics and shaping requirements, achieving flexible operation. Simultaneously, the forklift mechanism 3 enhances the stability and load-bearing capacity of the device, ensuring that materials will not fall or be damaged due to uneven force during the pushing process.

[0032] According to some embodiments of this utility model, optionally, the ejector cylinder 2 is mounted behind the back plate assembly 1 via an electric cylinder mounting base 21. One end of the ejector cylinder 2 is connected to the electric cylinder mounting base 21, and the other end of the ejector cylinder 2 is connected to the fork-scissor mechanism 3. This utility model positions the electric cylinder mounting base 21 behind the back plate assembly 1. Compared to traditional hydraulic ejectors, the fixed end of the fork-scissor mechanism is mounted on the back plate assembly 1, minimizing the load-loss distance of the attachment, reducing the downward shearing torque of the load center on the fork-scissor ...

[0033] According to some embodiments of this utility model, optionally, the bottom of the push plate mechanism 4 is provided with a plurality of guide wheels 41, and each guide wheel 41 moves within the unsupported material fork 5. The guide wheels 41 at the bottom of the push plate mechanism 4 in this utility model can prevent the push plate assembly from sagging and affecting material shaping when it extends 1.5 meters. Furthermore, the push plate mechanism 4 of this utility model is further supported on the fork 5 by the guide wheels 41, reducing the instantaneous vibration caused by force changes when the push plate mechanism 4 stops extending from the point of extension, resulting in a smoother delivery of goods.

[0034] According to some embodiments of this utility model, optionally, the back plate assembly 1 is provided with a guide groove for the movement of the forklift mechanism 3. The design of this guide groove ensures the stability and accuracy of the forklift mechanism 3 during movement, effectively preventing equipment wear or malfunctions caused by movement deviations. At the same time, the precise positioning of the guide groove also improves the working efficiency and reliability of the entire trayless material ejection device.

[0035] According to some embodiments of this utility model, optionally, material photoelectric sensors 51 for detecting the real-time position of materials are provided on both sides of the back plate assembly 1. The material photoelectric sensors 51 can monitor the position information of the material on the forks 5 in real time and feed this information back to the control system. Based on the received position information, the control system precisely controls the pushing distance and speed of the pusher mechanism 4, thereby ensuring that the stack shape of the goods meets the shaping requirements. This design not only improves the accuracy of goods shaping but also avoids the problems of goods damage or poor shaping effect caused by over-pushing or under-pushing.

[0036] According to some embodiments of this utility model, optionally, push plate photoelectric sensors 42 for detecting the real-time position of the push plate mechanism 4 are provided on both sides of the back plate assembly 1. The push plate photoelectric sensors 42 can capture the position changes of the push plate mechanism 4 in real time and quickly transmit this data to the control system. Based on the received push plate position information, the control system dynamically adjusts the operating parameters of the push plate mechanism 4, such as speed and acceleration, to ensure that the push plate mechanism 4 maintains a stable and efficient state during the pushing of goods. This precise control method not only improves the efficiency of goods pushing but also greatly enhances the stability and safety of equipment operation, effectively reducing the risk of equipment failure caused by abnormal operation of the push plate mechanism 4.

[0037] According to some embodiments of this utility model, optionally, roller assemblies are provided on both sides of the back plate assembly 1. The roller assemblies serve as guides for vertical movement.

[0038] According to some embodiments of this utility model, optionally, the palletless fork 5 is detachably connected to the back plate assembly 1. This detachable connection design greatly facilitates the installation, disassembly, and subsequent maintenance of the equipment. When the fork 5 becomes worn or needs to be replaced to accommodate different specifications of goods, workers can quickly and easily remove the fork 5 from the back plate assembly 1 and then install a suitable new fork 5 without having to perform a large-scale disassembly of the entire device, effectively saving time and labor costs, and improving the flexibility and maintenance efficiency of the equipment.

[0039] The working principle of this utility model is as follows: When the forks 5 pick up the goods, the fork-scissor mechanism 3 is in the retracted state and the goods are close to the push plate mechanism 4. When the goods reach the designated position, the servo motor 6 is started. The servo motor 6 drives the push cylinder 2 to provide power to the fork-scissor mechanism 3. The fork-scissor mechanism 3 transmits the power to the push plate mechanism 4, so that the push plate mechanism 4 pushes the goods forward until they are disengaged from the forks 5. After the goods are in place, the push plate mechanism 4 continues to push forward to shape the materials until the push torque reaches the designated value. Then, the push plate mechanism 4 retracts to complete the material shaping.

[0040] Example 1 This embodiment provides a trayless material ejection device. The trayless material ejection device includes a back plate assembly 1, a push plate mechanism 4, a fork-scissor mechanism 3, and an ejection electric cylinder 2. Several detachable trayless material forks 5 are disposed below the back plate assembly 1; the push plate mechanism 4 is located in front of the back plate assembly 1 and above the trayless material forks 5; the fork-scissor mechanism 3 is disposed between the back plate assembly 1 and the push plate mechanism 4, with one end of the fork-scissor mechanism 3 connected to the back plate assembly 1 and the other end connected to the push plate mechanism 4; the ejection electric cylinder 2 is installed behind the back plate assembly 1, and is connected to a servo motor 6 to provide power to the fork-scissor mechanism 3.

[0041] The back plate assembly 1 is provided with a guide groove for the movement of the forklift mechanism 3. Material photoelectric sensors 51 for detecting the real-time position of the material are provided on both sides of the back plate assembly 1. Push plate photoelectric sensors 42 for detecting the real-time position of the push plate mechanism 4 are provided on both sides of the back plate assembly 1. Roller assemblies are provided on both sides of the back plate assembly 1.

[0042] Example 2 This embodiment provides a trayless material ejection device. The trayless material ejection device includes a back plate assembly 1, a push plate mechanism 4, a fork-scissor mechanism 3, and an ejection electric cylinder 2. A plurality of trayless material forks 5 are disposed below the back plate assembly 1; the push plate mechanism 4 is disposed in front of the back plate assembly 1 and above the trayless material forks 5; the fork-scissor mechanism 3 is disposed between the back plate assembly 1 and the push plate mechanism 4, with one end of the fork-scissor mechanism 3 connected to the back plate assembly 1 and the other end connected to the push plate mechanism 4; the ejection electric cylinder 2 is mounted behind the back plate assembly 1 via an electric cylinder mounting base 21, with one end of the ejection electric cylinder 2 connected to the electric cylinder mounting base 21 and the other end connected to the fork-scissor mechanism 3. The ejection electric cylinder 2 is connected to a servo motor 6 and is used to provide power to the fork-scissor mechanism 3.

[0043] The back plate assembly 1 is provided with a guide groove for the movement of the forklift mechanism 3. Material photoelectric sensors 51 for detecting the real-time position of the material are provided on both sides of the back plate assembly 1. Push plate photoelectric sensors 42 for detecting the real-time position of the push plate mechanism 4 are provided on both sides of the back plate assembly 1. Roller assemblies are provided on both sides of the back plate assembly 1.

[0044] Example 3 This embodiment provides a trayless material ejection device. The trayless material ejection device includes a back plate assembly 1, a push plate mechanism 4, a fork-scissor mechanism 3, and an ejection electric cylinder 2. Several detachable trayless material forks 5 are disposed below the back plate assembly 1; the push plate mechanism 4 is located in front of the back plate assembly 1 and above the trayless material forks 5, and several guide wheels 41 are provided at the bottom of the push plate mechanism 4, with each guide wheel 41 moving within the trayless material forks 5; the fork-scissor mechanism 3 is disposed between the back plate assembly 1 and the push plate mechanism 4, with one end of the fork-scissor mechanism 3 connected to the back plate assembly 1 and the other end connected to the push plate mechanism 4; the ejection electric cylinder 2 is mounted behind the back plate assembly 1 via an electric cylinder mounting base 21, with one end of the ejection electric cylinder 2 connected to the electric cylinder mounting base 21 and the other end connected to the fork-scissor mechanism 3, and the ejection electric cylinder 2 is connected to a servo motor 6 for providing power to the fork-scissor mechanism 3.

[0045] The back plate assembly 1 is provided with a guide groove for the movement of the forklift mechanism 3. Material photoelectric sensors 51 for detecting the real-time position of the material are provided on both sides of the back plate assembly 1. Push plate photoelectric sensors 42 for detecting the real-time position of the push plate mechanism 4 are provided on both sides of the back plate assembly 1. Roller assemblies are provided on both sides of the back plate assembly 1.

[0046] It should be noted that many specific details have been set forth in the above description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

Claims

1. A trayless material ejection device, characterized in that, include: The backplate assembly has several trayless forks mounted underneath it. A pusher mechanism is disposed in front of the backplate assembly and above the trayless forks; A fork-scissor mechanism is disposed between the back plate assembly and the push plate mechanism, with one end of the fork-scissor mechanism connected to the back plate assembly and the other end of the fork-scissor mechanism connected to the push plate mechanism; An electric cylinder is mounted behind the backplate assembly and is connected to a servo motor to power the forklift mechanism.

2. The trayless material ejection device according to claim 1, characterized in that, The ejector cylinder is mounted behind the back plate assembly via an electric cylinder mounting base. One end of the ejector cylinder is connected to the electric cylinder mounting base, and the other end of the ejector cylinder is connected to the forklift mechanism.

3. The trayless material ejection device according to claim 1, characterized in that, The bottom of the push plate mechanism is provided with several guide wheels, and each of the guide wheels moves within the unsupported material fork.

4. The trayless material ejection device according to claim 1, characterized in that, The backplate assembly is provided with guide grooves for the movement of the forklift mechanism.

5. The trayless material ejection device according to claim 1, characterized in that, The backplate assembly is equipped with material photoelectric sensors on both sides for detecting the real-time position of the material.

6. The trayless material ejection device according to claim 1, characterized in that, The backplate assembly is equipped with push plate photoelectric sensors on both sides for detecting the real-time position of the push plate mechanism.

7. The trayless material ejection device according to claim 1, characterized in that, Roller assemblies are provided on both sides of the backplate assembly.

8. The trayless material ejection device according to claim 1, characterized in that, The palletless forks are detachably connected to the backplate assembly.

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