Bar intelligent automatic marking and bundling integrated machine

Abstract

The utility model relates to a kind of bar intelligence automatic marking and bundling integrated machine, including support frame, the top of the support frame is provided with conveying track, the top of the support frame is fixedly connected with electric cylinder one, the conveying track.The bar automatic bundling machine, by design, it is close to marking mechanism, straightening fixed length subassembly and automatic bundling component, can be automatically bundled to bar, without manual intervention, it is difficult to realize higher degree of automation, most operations still need to be completed manually by staff, the bundling machine product speed of needing manual cooperation is slow, especially in large-scale production scene, it is difficult to meet the rhythm of rapid production, leading to the accumulation of bar on production line, affect overall production efficiency, and, worker needs long time to repeat the action of bending, lifting, bundling etc., easy to fatigue, the physical quality requirement of higher to worker, and long-term engaged in this high-intensity labor, easy to cause worker's physical damage etc.

Description

Technical Field

[0001] This utility model relates to the field of packaging machinery technology, specifically to an intelligent automatic marking and bundling machine for bar stock. Background Technology

[0002] In the production of bar stock in industries such as steel and non-ferrous metals, bars are usually produced and transported in batches. To facilitate subsequent storage, transportation, and sales, the produced bars need to be bundled and packaged. With the continuous development of industrial automation technology, various industries have increasingly higher requirements for the automation level of the production process. In the field of bar stock production, in order to improve production efficiency, reduce labor intensity, and ensure the stability of bundling quality, the development of an efficient and reliable automatic bar stock bundling machine has become an inevitable trend.

[0003] However, existing bar baling devices are difficult to automate to a higher degree during use. Most operations still require manual operation by workers. Baling machines that require manual assistance have a slow output, especially in large-scale production scenarios, which cannot meet the pace of rapid production. This leads to a backlog of bars on the production line, affecting overall production efficiency. Furthermore, workers need to perform repetitive bending, lifting, and baling actions for long periods of time, which can easily cause fatigue and places high demands on their physical fitness. Long-term engagement in such high-intensity labor can easily lead to physical injuries for workers.

[0004] Therefore, an intelligent automatic marking and bundling machine for bar stock is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an intelligent automatic marking and bundling machine for bar stock. By designing a clamping and marking mechanism, a straightening and length-fixing component, and an automatic bundling component, it can automatically bundle bar stock without manual intervention. This solves the problem of difficulty in achieving a higher degree of automation, where most operations still require manual operation by workers. Bundling machines requiring manual assistance have slow production speeds, especially in large-scale production scenarios, making it difficult to meet the pace of rapid production. This leads to bar stock accumulation on the production line, affecting overall production efficiency. Furthermore, workers need to perform repetitive bending, lifting, and bundling actions for extended periods, which can easily cause fatigue and places high demands on their physical fitness. Long-term engagement in such high-intensity labor can also easily lead to worker injuries.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a support frame is included, a conveying track is provided on the top of the support frame, an electric cylinder is fixedly connected to the top of the support frame, at least two connecting blocks are provided on the side of the conveying track, the two connecting blocks are symmetrically distributed, and the bottom of the connecting blocks is fixedly connected to the output end of the electric cylinder. The support frame is equipped with a clamping and marking mechanism via the connecting block. The clamping and marking mechanism includes at least two clamping plates, a label compartment, a laser module, and a cylinder. A straightener is provided above the support frame, and a straightening and length-fixing component is provided on the support frame through the straightener; A transmission mechanism is provided at the top of the support frame, and an automatic bundling assembly is provided on the support frame via the transmission mechanism.

[0007] Preferably, the two clamping plates are symmetrically distributed, the sides of the clamping plates are hinged to the top of the connecting block, and one end of the two clamping plates is hinged to each other.

[0008] Preferably, the label compartment is located on the side of the support frame, the laser module is located above the label compartment, the cylinder is located on the side of the support frame, and the output end of the cylinder extends into the interior of the label compartment.

[0009] Preferably, the straightening and length-fixing assembly includes an iron wire disposed on the side of the straightener, one end of the iron wire extending into the straightener, and a cutting blade disposed on the side of the straightener, with the end of the iron wire extending into the straightener extending into the cutting blade.

[0010] Preferably, the automatic bundling assembly includes a movable frame slidably connected to the side of the transmission machine, an electric cylinder 2 is provided on the inner wall of the movable frame, and a gear module is rotatably connected to the inner bottom wall of the movable frame.

[0011] Preferably, the gear module consists of two gears, the output end of the second electric cylinder passes through the top of the gear module and is slidably connected to the gear module, a connecting plate is provided below the moving frame, the bottom of the gear module extends to the top of the connecting plate and is fixedly connected to the connecting plate.

[0012] Preferably, at least two grippers are hinged to the inner wall of the connecting plate. The two grippers are symmetrically distributed, and their ends that are close to each other are hinged together. The output end of the second electric cylinder extends into the connecting plate and is slidably connected to the connecting plate. The output end of the second electric cylinder is fixedly connected to the intersection of the two grippers. One end of the wire extending into the cutting blade extends into the grippers and is slidably connected to the grippers. A motor is provided on the inner wall of the second electric cylinder, and the top of the gear module is fixedly connected to the output end of the motor.

[0013] Compared with the prior art, this utility model provides an intelligent automatic marking and bundling machine for bars, which has the following advantages: 1. This automatic bar baling machine, when clamping the bars, activates the electric cylinder to move the connecting block so that the clamping plate clamps the bars. The bars can be clamped without manual intervention, which facilitates the next step of operation, reduces manual intervention, and improves work efficiency.

[0014] 2. When the automatic bar baling machine automatically bales the bars, the transmission machine is started to move the moving frame, so that the wires on the two grippers fit together with the bars. The bars are automatically baled through the gear module, which further reduces manual intervention, reduces the workload of the workers, and also increases the baling speed. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional structural diagram of part of the present utility model; Figure 3 This utility model Figure 1 Enlarged structural diagram of A in the middle; Figure 4 This utility model Figure 2 A magnified schematic diagram of the structure of B in the middle.

[0016] In the diagram: 1. Support frame; 2. Conveyor track; 3. Electric cylinder one; 4. Connecting block; 5. Clamping plate; 6. Label compartment; 7. Laser module; 8. Cylinder; 9. Iron wire; 10. Straightener; 11. Cutting blade; 12. Transmission machine; 13. Moving frame; 14. Electric cylinder two; 15. Gear module; 16. Connecting plate; 17. Gripper; 18. Motor. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0018] Please see Figure 1 - Figure 4 The intelligent automatic marking and bundling machine for bars in this embodiment includes a support frame 1, a conveying track 2 is provided on the top of the support frame 1, an electric cylinder 3 is fixedly connected to the top of the support frame 1, and at least two connecting blocks 4 are provided on the side of the conveying track 2. The two connecting blocks 4 are symmetrically distributed, and the bottom of the connecting blocks 4 is fixedly connected to the output end of the electric cylinder 3. The support frame 1 is equipped with a clamping and marking mechanism via a connecting block 4. The clamping and marking mechanism includes at least two clamping plates 5, a label compartment 6, a laser module 7, and a cylinder 8. A straightener 10 is provided above the support frame 1, and a straightening and length-fixing component is provided on the support frame 1 through the straightener 10; A transmission mechanism 12 is provided on the top of the support frame 1, and an automatic bundling component is provided on the support frame 1 via the transmission mechanism 12; In the automatic bundling of bars, the bars are first placed on the conveyor track 2 and conveyed to the designated position. The bar is then fixed by the clamping and marking mechanism and a label is printed. After printing, the wire 9 is placed on the straightener 10 for straightening. The wire 9 reaches the bundling length through the straightening and length setting component. The bars are then automatically bundled by the automatic bundling component. After bundling, the conveyor track 2 is started to continue conveying the bars. After reaching the designated position, the clamping and marking mechanism is started to fix the bars and bundle the other parts of the bars. At this point, the bar stock is automatically bundled, reducing manual intervention and further improving the automation of the bundling machine. Compared with bundling machines that require manual intervention, the efficiency is much faster, enabling the production line to reach higher capacity. At the same time, reducing manual intervention also reduces the intensity of work for employees and improves their comfort.

[0019] The two clamping plates 5 are symmetrically distributed, and the side of the clamping plate 5 is hinged to the top of the connecting block 4. One end of the two clamping plates 5 is hinged to each other. The label compartment 6 is located on the side of the support frame 1, the laser module 7 is located above the label compartment 6, the cylinder 8 is located on the side of the support frame 1, and the output end of the cylinder 8 extends into the interior of the label compartment 6. When clamping the rod, firstly, two electric cylinders 3 are activated to move the two connecting blocks 4 upward. At this time, the two clamping plates 5 are hinged to the connecting blocks 4, and the gap between the two clamping plates 5 will increase. After the rod passes through the two clamping plates 5, electric cylinders 3 are activated to move the connecting blocks 4 downward. The two clamping plates 5 will clamp and fix the rod, and the rod will not move on the conveyor track 2. At this time, cylinder 8 is activated to push the label in the label compartment 6 to the designated position, and the laser module 7 marks the blank label. After the marking is completed, cylinder 8 pushes the printed label to the designated position and marks the rod. At this point, the bar stock is automatically clamped and marked, further improving the automation level of the device and reducing manual intervention.

[0020] The straightening and length-fixing assembly includes an iron wire 9 disposed on the side of the straightener 10, one end of the iron wire 9 extending into the straightener 10, and a cutting blade 11 disposed on the side of the straightener 10, with one end of the iron wire 9 extending into the straightener 10 extending into the cutting blade 11. In the process of conveying the bundled wire 9, the wire 9 is placed on the straightener 10, the straightener 10 is started, and the straightener 10 will start to straighten and convey the wire 9. When the wire 9 is conveyed to the cutting blade 11, the wire 9 will pass through the cutting blade 11. After reaching the specified length, the cutting blade 11 is started to cut the wire 9. The straightener 10 will continue to straighten and convey the wire 9 in order to carry out the next bundling. At this point, the wire 9 is automatically straightened and lengthened, so that the wire 9 will be automatically cut after reaching the appropriate length. Furthermore, the wire 9 will continue to be straightened and conveyed without manual intervention, reducing the workload of the staff and improving work efficiency.

[0021] The automatic bundling assembly includes a movable frame 13 slidably connected to the side of the transmission 12, an electric cylinder 14 is provided on the inner wall of the movable frame 13, and a gear module 15 is rotatably connected to the inner bottom wall of the movable frame 13. The gear module 15 consists of two gears. The output end of the electric cylinder 14 passes through the top of the gear module 15 and is slidably connected to the gear module 15. A connecting plate 16 is provided below the moving frame 13. The bottom of the gear module 15 extends to the top of the connecting plate 16 and is fixedly connected to the connecting plate 16. At least two grippers 17 are hinged to the inner wall of the connecting plate 16. The two grippers 17 are symmetrically distributed and their ends are hinged together. The output end of the electric cylinder 14 extends into the connecting plate 16 and is slidably connected to the connecting plate 16. The output end of the electric cylinder 14 is fixedly connected to the intersection of the two grippers 17. One end of the wire 9 extends into the cutting blade 11 and extends into the gripper 17 and is slidably connected to the gripper 17. A motor 18 is provided on the inner wall of the electric cylinder 14. The top of the gear module 15 is fixedly connected to the output end of the motor 18. In this process, after the bar passes through the two clamping plates 5, the part that needs to be bundled is conveyed between the two grippers 17. When the wire 9 passes through the cutting blade 11, the wire 9 continues to pass into the grippers 17. After the wire 9 passes through the two grippers 17 and reaches the specified length, it is cut. Then, the transmission motor 12 is started, which drives the moving frame 13 to move up or down. When the transmission motor 12 drives the moving frame 13 to move upward, the wire 9 on the two grippers 17 will adhere to the bar. The moving frame 13 is then controlled to drive the connecting plate 16 to move upward, and the wire 9 will adhere to the surface of the bar for initial bundling. At this time, the motor 18 is started, which drives a gear on the gear module 15 to rotate. The movement of the electric cylinder 14 will simultaneously drive another gear to rotate. This gear is fixedly connected to the connecting plate 16, so the connecting plate 16 will drive the two grippers 17 to rotate. The two grippers 17 will drive the wire 9 to rotate and bundle the bar. After bundling, the wire 9 will be detached from the grippers 17 and remain on the bar. At this time, the electric cylinder 14 is activated. Because the grippers 17 are hinged to the connecting plate 16, and the two grippers 17 are hinged to each other, as the electric cylinder 14 drives the grippers 17 to move at the point of intersection, the other ends of the two grippers 17 will approach each other and clamp together. At this time, the transmission machine 12 is activated to drive the moving frame 13 to move up and down, and to arrange the wire 9 that is rotated and fastened on the bar, so as to prevent the wire 9 from piercing the workers. At this point, the bars are automatically bundled and then sorted to prevent the wire 9 from pricking workers at the tip after being bundled onto the bars, thus improving the safety of the device.

[0022] The installation method, connection method, or setting method disclosed in this embodiment are all common mechanical connections. Any connection method that can achieve its beneficial effect can be implemented, so the specific structural composition and working principle will not be described in detail in this embodiment.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A smart automatic marking and bundling machine for bar stock, comprising a support frame (1), characterized in that: The top of the support frame (1) is provided with a conveying track (2), and the top of the support frame (1) is fixedly connected with an electric cylinder (3). At least two connecting blocks (4) are provided on the side of the conveying track (2). The two connecting blocks (4) are symmetrically distributed, and the bottom of the connecting block (4) is fixedly connected to the output end of the electric cylinder (3). The support frame (1) is equipped with a clamping marking mechanism via the connecting block (4). The clamping marking mechanism includes at least two clamping plates (5), a label compartment (6), a laser module (7), and a cylinder (8). A straightener (10) is provided above the support frame (1), and a straightening and length-fixing component is provided on the support frame (1) through the straightener (10); The top of the support frame (1) is provided with a transmission mechanism (12), and the support frame (1) is provided with an automatic bundling component via the transmission mechanism (12).

2. The intelligent automatic marking and bundling machine for bars according to claim 1, characterized in that: The two clamping plates (5) are symmetrically distributed, and the side of the clamping plate (5) is hinged to the top of the connecting block (4). One end of the two clamping plates (5) is hinged to each other.

3. The intelligent automatic marking and bundling machine for bars according to claim 2, characterized in that: The label compartment (6) is located on the side of the support frame (1), the laser module (7) is located above the label compartment (6), the cylinder (8) is located on the side of the support frame (1), and the output end of the cylinder (8) extends into the interior of the label compartment (6).

4. The intelligent automatic marking and bundling machine for bars according to claim 1, characterized in that: The straightening and length-fixing assembly includes an iron wire (9) disposed on the side of the straightener (10), one end of the iron wire (9) extending into the straightener (10). A cutting blade (11) is disposed on the side of the straightener (10), and one end of the iron wire (9) extending into the straightener (10) extends into the cutting blade (11). The automatic bundling assembly includes a movable frame (13) slidably connected to the side of the transmission machine (12), and an electric... Cylinder 2 (14), a gear module (15) is rotatably connected to the inner bottom wall of the moving frame (13). The gear module (15) consists of two gears. The output end of the electric cylinder 2 (14) passes through the top of the gear module (15) and is slidably connected to the gear module (15). A connecting plate (16) is provided below the moving frame (13). The bottom of the gear module (15) extends to the top of the connecting plate (16) and is fixedly connected to the connecting plate (16).

5. The intelligent automatic marking and bundling machine for bars according to claim 4, characterized in that: At least two grippers (17) are hinged to the inner wall of the connecting plate (16). The two grippers (17) are symmetrically distributed and their ends are hinged together. The output end of the electric cylinder (14) extends into the connecting plate (16) and is slidably connected to the connecting plate (16). The output end of the electric cylinder (14) is fixedly connected to the intersection of the two grippers (17). One end of the wire (9) extends into the cutting blade (11) and extends into the gripper (17) and is slidably connected to the gripper (17). A motor (18) is provided on the inner wall of the electric cylinder (14). The top of the gear module (15) is fixedly connected to the output end of the motor (18).

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