Multiple straight push type material taking mechanism
Patent Information
- Application Number
- CN202522199005.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0004]本实用新型要解决的技术问题是:现有技术中存在热压整形生产都是人工夹取的,而且每模只能夹一个产品,产品容易夹伤,人工清洁上下模具、人工取放时存在较大的安全隐患,在热压整形机内腔温度高,属于高温作业,容易烫伤的缺点,为此我们提出一出多直推取料机构
本实用新型中,通过气排、气管接头与连接气缸的协同作用,可同时完成多个取料动作,配合机器人加长座的灵活适配,显著加快了生产节奏,实现了高效生产,且稳定的机械动作确保了取料过程的一致性,再加上吹气座的喷气嘴和喷嘴对取料区域的清洁,避免了杂质影响产品质量,保证了产品质量的稳定,同时,通过标准化的机械结构,气缸组件驱动的第一夹块、第二夹块,以及取料板内的生胚吸嘴等,实现了精准取料,减少了人工操作的干预,有效降低了人为失误导致的安全隐患,保障了生产安全。
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Figure CN224783235U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hot pressing and shaping robotic arm material handling technology, and in particular to a one-output multi-direct push material handling mechanism. Background Technology
[0002] In automated production lines, the material handling operations of multi-cavity molds or multiple sets of parallel molds face many challenges. Traditional single-set material handling mechanisms require multiple round trips, resulting in low production efficiency. Multiple independent material handling mechanisms have poor synchronization, which can easily lead to material misalignment and insufficient precision in material handling, resulting in material damage or material handling failure.
[0003] Currently, existing hot press forming production relies on manual clamping, with only one product per mold. This makes the products prone to injury. Manual cleaning of the upper and lower molds and manual handling pose significant safety hazards. The high temperature inside the hot press forming machine also increases the risk of burns. Furthermore, the process of closing and opening the mold during hot press forming increases the risk of hand injuries. This results in a high workload, high labor costs, poor quality, and low efficiency. Regarding the above and existing related technologies, the inventor believes that the following defects often exist: the existing hot pressing and shaping production is all done manually, and each mold can only hold one product, which makes the product easy to be injured. There are significant safety hazards when manually cleaning the upper and lower molds and when manually picking up and putting down products. The temperature inside the hot pressing and shaping machine is high, which is a high-temperature operation and can easily cause burns. Utility Model Content
[0004] The technical problem to be solved by this utility model is that the existing hot pressing and shaping production is all done manually, and each mold can only hold one product, which makes the product easy to be injured. There are also significant safety hazards when manually cleaning the upper and lower molds and manually picking up and putting down the product. In addition, the temperature inside the hot pressing and shaping machine is high, which is a high-temperature operation and is easy to burn. To address this, we propose a multi-push material picking mechanism.
[0005] To achieve the above objectives, this application adopts the following technical solution: a multi-push material handling mechanism, including a material handling fixture fixing seat; an air outlet is fixedly installed on one side of the material handling fixture fixing seat, and a plurality of air pipe connectors are fixedly installed on the surface of the air outlet, one end of each of the plurality of air pipe connectors is connected to a connecting cylinder, one end of the connecting cylinder is connected to a cylinder assembly, a robot extension seat is fixedly installed on the surface of the material handling fixture fixing seat, and a plurality of first clamping blocks and second clamping blocks are fixedly connected to one end of the cylinder assembly, both sides of the first clamping blocks are provided with sliding grooves, a slider is slidably connected to the inner wall of the sliding groove of the first clamping block, a sliding frame is fixedly installed on the surface of the slider, a cylinder mounting seat is fixedly connected to the bottom surface of the connecting cylinder, the cylinder mounting seat is fixedly connected to the material handling fixture fixing seat, an air blowing seat is fixedly installed on one side of the cylinder mounting seat, and a plurality of air jet nozzles and nozzles are respectively connected to the inner cavity of the air blowing seat, a material handling plate is fixedly installed on the side of the air blowing seat near the first clamping block, and a green embryo suction nozzle is slidably installed inside the material handling plate.
[0006] Preferably, the inner cavity of the air blowing seat is equipped with a water nozzle extension tube, which is fixedly connected to the side wall of the cylinder mounting seat.
[0007] Preferably, a card plate is fixedly installed on one side of the sliding frame, and the surface of the card plate has a plurality of card slots, the size of the card slots of the card plate being adapted to the size of the first clamping block.
[0008] Preferably, a terminal fixing bracket is fixedly installed on one side of the material handling fixture fixing base, and a data sensor is fixedly installed on the surface of the terminal fixing bracket.
[0009] Preferably, the surfaces of the material handling fixture fixing seat, cylinder mounting seat and sliding frame are respectively covered with terminal covers, guide rail covers and protective covers.
[0010] The technical effects and advantages of this utility model are as follows: In this invention, multiple material handling actions can be completed simultaneously through the coordinated action of the air outlet, air pipe connector, and connecting cylinder. Combined with the flexible adaptation of the robot's extended seat, the production pace is significantly accelerated, achieving high-efficiency production. Stable mechanical movements ensure the consistency of the material handling process. In addition, the air jet nozzle and nozzle of the air blowing seat clean the material handling area, preventing impurities from affecting product quality and ensuring stable product quality. At the same time, through the standardized mechanical structure, the first and second clamping blocks driven by the cylinder assembly, and the green embryo suction nozzle in the material handling plate, precise material handling is achieved, reducing manual intervention and effectively reducing safety hazards caused by human error, thus ensuring production safety. Attached Figure Description
[0011] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the material handling fixture fixing seat in this utility model; Figure 3 This is a partial structural diagram of the material handling fixture fixing seat in this utility model; Figure 4 This is a schematic diagram of the cylinder mounting base in this utility model.
[0012] Legend: 1. Material handling fixture fixing seat; 2. Air outlet; 3. Air pipe connector; 4. Connecting cylinder; 5. Robot extension seat; 6. Cylinder assembly; 7. Sliding frame; 8. First clamping block; 9. Cylinder mounting seat; 10. Air nozzle; 11. Air jet nozzle; 12. Nozzle; 13. Protective cover; 14. Water nozzle extension pipe; 15. Material handling plate; 16. Green embryo suction nozzle; 17. Clamping plate; 18. Terminal fixing bracket; 19. Data sensor; 20. Guide rail cover; 21. Terminal cover; 22. Second clamping block. Detailed Implementation
[0013] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.
[0014] Reference Figure 1-4As shown, this utility model provides a technical solution: a multi-push material handling mechanism, including a material handling fixture fixing base 1; an air outlet 2 is fixedly installed on one side of the material handling fixture fixing base 1, and a plurality of air pipe connectors 3 are fixedly installed on the surface of the air outlet 2, one end of each of the plurality of air pipe connectors 3 is connected to a connecting cylinder 4, one end of the connecting cylinder 4 is connected to a cylinder assembly 6, a robot extension base 5 is fixedly installed on the surface of the material handling fixture fixing base 1, and a plurality of first clamping blocks 8 and second clamping blocks 22 are respectively fixedly connected to one end of the cylinder assembly 6. Both sides of the clamping block 8 are provided with sliding grooves. A slider is slidably connected to the inner wall of the sliding groove of the first clamping block 8. A sliding frame 7 is fixedly installed on the surface of the slider. A cylinder mounting seat 9 is fixedly connected to the bottom surface of the connecting cylinder 4. The cylinder mounting seat 9 is fixedly connected to the material picking fixture fixing seat 1. An air blowing seat is fixedly installed on one side of the cylinder mounting seat 9. Several air jets 11 and nozzles 12 are respectively connected to the inner cavity of the air blowing seat. A material picking plate 15 is fixedly installed on the side of the air blowing seat near the first clamping block 8. A green embryo suction nozzle 16 is slidably installed inside the material picking plate 15. Through the coordinated action of air outlet 2, air pipe connector 3 and connecting cylinder 4, multiple material handling actions can be completed simultaneously. Combined with the flexible adaptation of robot extension seat 5, the production pace is significantly accelerated, achieving high-efficiency production. Stable mechanical movements ensure the consistency of the material handling process. In addition, the air nozzle 11 and nozzle 12 of the air blowing seat clean the material handling area, avoiding impurities from affecting product quality and ensuring stable product quality. At the same time, through the standardized mechanical structure, the first clamping block 8 and the second clamping block 22 driven by cylinder assembly 6, as well as the green embryo suction nozzle 16 in the material handling plate 15, achieve precise material handling, reduce manual operation intervention, effectively reduce safety hazards caused by human error, and ensure production safety.
[0015] Reference Figure 2 and Figure 3 As shown in this embodiment: a water nozzle extension tube 14 is installed inside the air blowing seat, and the water nozzle extension tube 14 is fixedly connected to the side wall of the cylinder mounting seat 9. The fixed installation of the water nozzle extension tube 14 can enhance the accuracy and stability of fluid delivery inside the air blowing seat, avoid fluctuations in cleaning or blowing effect caused by pipe shaking, and thus more reliably cooperate with the air jet nozzle 11 and nozzle 12 to complete the cleaning work of the material picking area, further ensuring the stability of product quality. At the same time, the solid connection between the water nozzle extension tube 14 and the cylinder mounting seat 9 reduces the relative displacement between components, reduces the risk of wear during equipment operation, and helps to extend the service life of the equipment.
[0016] Reference Figure 2 and Figure 3As shown in this embodiment: a clamping plate 17 is fixedly installed on one side of the sliding frame 7. The surface of the clamping plate 17 has several slots, the dimensions of which are adapted to the dimensions of the first clamping block 8. By setting the clamping plate 17, the first clamping block 8 is precisely embedded in the slots during operation, forming a stable limiting structure. This effectively prevents the first clamping block 8 from shifting or shaking when sliding or clamping materials, further improving the accuracy and stability of the clamping action, thereby reducing product damage caused by clamping position deviation and ensuring product quality.
[0017] Reference Figure 2 As shown in this embodiment: a terminal fixing bracket 18 is fixedly installed on one side of the material handling fixture fixing base 1, and a data sensor 19 is fixedly installed on the surface of the terminal fixing bracket 18. The signal of the data sensor 19 includes, but is not limited to, an Omron photoelectric sensor. The terminal fixing bracket 18 provides a stable mounting base for the data sensor 19, ensuring that the sensor's position is stable during equipment operation and accurately capturing the real-time operating data of the material handling mechanism. Through real-time monitoring and feedback of this data, abnormalities in the material handling process can be detected in a timely manner, facilitating rapid adjustments by the system or operators, further improving the accuracy and safety of production, and reducing product loss and equipment failure caused by abnormal operation.
[0018] Reference Figure 1 As shown in this embodiment, the surfaces of the material handling fixture fixing seat 1, the cylinder mounting seat 9, and the sliding frame 7 are respectively covered with terminal covers 21, guide rail covers 20, and protective covers 13. By setting different protective covers, external dust, oil, debris, and other impurities can be effectively isolated, preventing them from entering the gaps of key components of the material handling fixture fixing seat 1, the cylinder mounting seat 9, and the sliding frame 7. This prevents mechanical jamming and accelerated wear caused by the accumulation of impurities, significantly improving the stability of equipment operation and extending its service life. At the same time, the protective covers reduce the interference of the external environment on the precision components inside the mechanism, ensuring that components such as the data sensor 19 on the terminal fixing bracket 18 and the clamping plate 17 on the sliding frame 7 can maintain a precise working state, indirectly ensuring the accuracy of the material handling action and the stability of product quality.
[0019] Working principle: The material handling fixture fixing base 1 is the basic installation structure. The air outlet 2 is connected to the connecting cylinder 4 through several air pipe joints 3 on its surface, providing a power source for the connecting cylinder 4. The connecting cylinder 4 then transmits the power to the cylinder assembly 6, driving several first clamping blocks 8 and second clamping blocks 22 at one end of the cylinder assembly 6 to perform clamping actions. At the same time, the robot extension base 5 on the surface of the material handling fixture fixing base 1 can be adapted to robot operation, realizing flexible movement and positioning of the mechanism, meeting the needs of multi-equipment cooperative production. The sliders slidably connected in the sliding grooves on both sides of the first clamping block 8 are fixed to the sliding frame 7. The clamping plate 17 on one side of the sliding frame 7 limits the first clamping block 8 through the size-adapted groove, ensuring that the first clamping block 8 is stable and does not deviate during sliding and clamping, improving the clamping accuracy. The cylinder mounting base 9, which connects to the bottom of the cylinder 4, is fixed to the material handling fixture fixing base 1, enhancing the stability of the cylinder 4 installation. The air blowing base on one side cleans the material handling area through the air jet nozzle 11, nozzle 12, and water nozzle extension pipe 14 connected to the inner cavity. The water nozzle extension pipe 14 ensures stable fluid delivery and avoids fluctuations in cleaning effect. Together with the green embryo suction nozzle 16 slidably installed in the material handling plate 15, it completes the precise picking and placing of materials. The data sensor 19 on the terminal fixing bracket 18 on one side of the material handling fixture fixing base 1 can capture the operating data of the mechanism in real time and promptly report abnormalities for adjustment. In addition, the terminal cover 21, guide rail cover 20, and protective cover 13 respectively fitted on the surfaces of the material handling fixture fixing base 1, cylinder mounting base 9, and sliding frame 7 isolate external impurities, protect internal precision components, and ensure that each component works continuously and stably, thereby achieving efficient, accurate, and safe material handling operation.
[0020] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.
Claims
1. A multi-push material handling mechanism, characterized in that, The fixture includes a material handling fixture fixing base (1): an air outlet (2) is fixedly installed on one side of the material handling fixture fixing base (1), and several air pipe connectors (3) are fixedly installed on the surface of the air outlet (2). One end of each air pipe connector (3) is connected to a connecting cylinder (4), and one end of the connecting cylinder (4) is connected to a cylinder assembly (6). A robot extension base (5) is fixedly installed on the surface of the material handling fixture fixing base (1), and several first clamping blocks (8) and second clamping blocks (22) are fixedly connected to one end of the cylinder assembly (6). Sliding blocks are provided on both sides of the first clamping blocks (8). The inner wall of the groove of the first clamping block (8) is slidably connected to a slider, and a sliding frame (7) is fixedly installed on the surface of the slider. The bottom surface of the connecting cylinder (4) is fixedly connected to a cylinder mounting seat (9). The cylinder mounting seat (9) is fixedly connected to the material taking fixture fixing seat (1). A blowing seat is fixedly installed on one side of the cylinder mounting seat (9). The inner cavity of the blowing seat is connected to several air jets (11) and nozzles (12). A material taking plate (15) is fixedly installed on the side of the blowing seat near the first clamping block (8). A green embryo suction nozzle (16) is slidably installed inside the material taking plate (15).
2. The multi-push material handling mechanism according to claim 1, characterized in that: The inner cavity of the air blowing seat is equipped with a water nozzle extension tube (14), which is fixedly connected to the side wall of the cylinder mounting seat (9).
3. The multi-push material handling mechanism according to claim 1, characterized in that: A card plate (17) is fixedly installed on one side of the sliding frame (7). The surface of the card plate (17) has several card slots, and the size of the card slots of the card plate (17) is adapted to the size of the first clamping block (8).
4. The multi-push material handling mechanism according to claim 1, characterized in that: A terminal fixing bracket (18) is fixedly installed on one side of the material handling fixture fixing base (1), and a data sensor (19) is fixedly installed on the surface of the terminal fixing bracket (18).
5. The multi-push material handling mechanism according to claim 1, characterized in that: The surfaces of the material handling fixture fixing seat (1), cylinder mounting seat (9) and sliding frame (7) are respectively covered with terminal cover (21), guide rail cover (20) and protective cover (13).