Novel oil drip automatic feeding device

Abstract

The utility model discloses a novel oil dripping automatic material supply equipment belongs to oil dripping process automatic material supply technical field. Including oil dripping machine and turnover robot, the front surface of oil dripping machine is matched with the connection of CCD frame, the inside of CCD frame is located the front surface fixed connection of oil dripping machine has the feeding robot, both sides of oil dripping machine, symmetrically be provided with the storage rack, the upper surface of right -hand side storage rack all is provided with the product of waiting for dripping oil, this novel oil dripping automatic material supply equipment through the depth fusion of automation and precision technology, has improved the efficiency of oil dripping production and product pass rate obviously. The equipment carries the CCD vision system and has the high accuracy positioning ability of + 0.01~ + 0.1mm, can accurate capture the position of the product of waiting for dripping oil, cooperate the automatic operation process of feeding robot, realized " feeding - positioning - oil dripping - unloading " whole process unmanned circulation, completely got rid of the operation delay and positioning deviation of manual feeding.

Description

Technical Field

[0001] This utility model relates to automatic feeding technology for oil dripping processes, and more particularly to a novel automatic oil dripping feeding device. Background Technology

[0002] In precision component machining and electronic component packaging, the oil-drip process is a crucial step in ensuring the sealing and wear resistance of products. Its quality and efficiency directly impact the reliability of end products and the company's production capacity. Currently, most companies in the industry still rely on manual operation or semi-automated equipment for oil-drip production, indicating relatively lagging technological application. In traditional oil-drip production processes, core steps such as feeding, positioning, dripping, and unloading are largely done manually. Operators must visually determine the position of the product to be dripped before manually operating the dripping device. This is not only labor-intensive and prone to visual fatigue from prolonged operation, but also susceptible to positioning errors, leading to uneven dripping volume and drip position deviations, directly affecting product quality. Furthermore, manual operation is limited by physiological conditions, with limited working time and significant waiting gaps between processes, making it difficult to improve overall production efficiency and adapt to the demands of mass production.

[0003] While some companies have introduced semi-automated oil-dripping equipment, they lack mature, precise positioning modules and integrated clean processing mechanisms. Manual assistance is still required for key steps such as material loading and transfer, and the positioning accuracy is insufficient to meet the requirements of high-precision product processing. Furthermore, traditional equipment lacks specific structures for product cleaning and protection, making it easy for oil and dust adhering to product surfaces to cause oil dripping defects. During handling, the lack of cushioning and protection leads to frequent scratches and abrasions, further exacerbating defective products. In the turnover stage, finished product transfer relies heavily on manual pushing or large handling equipment, often resulting in untimely transfers and product accumulation, leading to production chain disruptions and low space utilization. Manual sorting and zoned storage also easily cause product confusion, increasing enterprise management costs.

[0004] As market demand for precision products continues to grow, the shortcomings of traditional production models in terms of precision control, efficiency improvement, and quality stability are becoming increasingly prominent. They can no longer meet the industry's core demands for high-precision, high-volume production. There is an urgent need for a drip-feeding equipment that integrates precise positioning, automated operation, cleanroom protection, and intelligent turnover to break through the industry's development bottleneck. Utility Model Content

[0005] Purpose of the utility model: The purpose of this utility model is to provide a new type of automatic oil feeding equipment that integrates automation and precision technologies. Through the high-precision positioning of the CCD vision system, the unmanned operation of the feeding robot throughout the entire process, and the integrated design of electrostatic dust removal and protective buffer, it solves the problems of low efficiency, large positioning deviation and high product defect rate of traditional manual operation, and achieves a dual improvement in oil feeding production efficiency and product quality, meeting the needs of high-precision and large-volume production.

[0006] Another objective of this utility model is to provide a novel automatic oil feeding device that combines intelligent turnover and humanized structure. By linking the production line with turnover robots, flexible and convenient turnover design, partitioned storage and safety protection structure, it constructs an efficient and smooth production chain, reduces repetitive labor such as manual handling and sorting, reduces the labor intensity of operators and management costs, and improves the safety, continuity and site utilization of the production process, creating an efficient, orderly and low-intensity production environment for enterprises.

[0007] Technical solution: A novel automatic oil-drip feeding device includes an oil-drip machine and a turnover robot. A CCD frame is snapped onto the front surface of the oil-drip machine. Inside the CCD frame, a feeding robot is fixedly connected to the front surface of the oil-drip machine. On both sides of the feeding robot, shelves are symmetrically arranged. The upper surface of the right shelf is provided with products to be dripped, and the upper surface of the left shelf is provided with finished products.

[0008] Furthermore, electrostatic dust removal strips are symmetrically fixedly connected to the outer side wall of the CCD rack, and CCD vision devices are symmetrically fixedly connected to the lower part of the upper surface of the CCD rack.

[0009] Furthermore, the turnover robot is located in front of the oil dripping machine, and turnover shelves are symmetrically arranged on the outer side wall of the turnover robot, with the products to be dripped placed on top of each turnover shelf.

[0010] Furthermore, rubber pads are symmetrically fixedly connected to the lower surface of the shelf.

[0011] Furthermore, a support base is fixedly connected to the lower surface of the turnover robot.

[0012] Furthermore, the lower surface of the turnover rack is fixedly connected with casters.

[0013] Beneficial Effects: This new type of automatic oil-drip feeding equipment significantly improves the efficiency and product qualification rate of oil-drip production through the deep integration of automation and precision technologies. The equipment's CCD vision system boasts a high-precision positioning capability of ±0.01~±0.1mm, accurately capturing the position of the product to be dripped. Combined with the automated operation of the loading robot, it achieves a fully unmanned cycle of "loading-positioning-drip-unloading," completely eliminating the operational delays and positioning errors of manual loading. Compared to traditional manual operation, the robot requires no rest and has a fast response speed, effectively shortening the waiting time between processes and significantly increasing the output capacity per unit time. Simultaneously, the electrostatic dust removal strip cleans surface oil and impurities during product absorption, preventing uneven oil adhesion and product defects caused by impurities from the source. The rubber pads at the bottom of the rack cushion the impact of product placement, preventing scratches and abrasions during handling and further reducing the defect rate. This integrated design of "precise positioning + clean treatment + protective buffer" not only ensures the consistency and stability of the oil dripping process, but also compresses the production cycle through automated operation, achieving a dual breakthrough in production efficiency and product quality, and meeting the needs of high-precision, high-volume oil dripping production.

[0014] The equipment, through its intelligent turnover system and user-friendly structural design, constructs an efficient and smooth production chain while significantly reducing the labor intensity of operators. The turnover robot works in conjunction with the oil-drip production line, automatically triggering turnover operations upon a full-box signal. This eliminates the need for manual supervision, allowing for the transfer and storage of finished oil-dried products, avoiding waiting and piling issues associated with manual handling, ensuring seamless "production-turnover" integration, and optimizing the continuity of the production process. The casters at the bottom of the turnover racks make replenishing products awaiting oil dripping and transferring finished products more flexible and convenient, eliminating the need for large handling equipment and effectively improving space utilization and logistics efficiency. The cooperation between the support base and the cylinder drive mechanism ensures the stability of the turnover robot during operation and enables precise pushing of the filling boxes, avoiding the positional deviations caused by manual placement. Furthermore, the shelving system features a left-right partition design, clearly separating the storage areas for products awaiting oiling from those already finished, eliminating the risk of product confusion and reducing management costs associated with manual sorting. Protective designs on key components of the equipment (such as rubber pads and stable supports) not only protect the products and equipment themselves but also reduce safety hazards during operation. The overall design achieves intelligent control of the production process while improving operational convenience and safety by reducing repetitive manual handling and sorting, creating an efficient, orderly, and low-intensity production environment for the company. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the oil dripping machine of this utility model;

[0017] Figure 3 This is a schematic diagram of the overall structure of the feeding robot of this utility model.

[0018] In the picture: 1. Oil dripping machine; 2. CCD frame; 3. Feeding robot; 4. Shelf; 5. Product to be dripped; 6. Finished product; 7. Electrostatic dust removal strip; 8. CCD vision; 9. Turnover robot; 10. Turnover shelf; 11. Rubber pad; 12. Support base; 13. Casters. Detailed Implementation

[0019] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] Example

[0021] like Figure 1-3 As shown, the new automatic oil-drip feeding equipment includes an oil-drip machine 1 and a turnover robot 9. A CCD frame 2 is snapped onto the front surface of the oil-drip machine 1. Inside the CCD frame 2, a feeding robot 3 is fixedly connected to the front surface of the oil-drip machine 1. On both sides of the feeding robot 3, shelves 4 are symmetrically arranged. The upper surface of the right shelf 4 is provided with products 5 to be dripped, and the upper surface of the left shelf 4 is provided with finished products 6. Electrostatic dust removal strips 7 are symmetrically fixedly connected to the outer wall of the CCD frame 2. CCD vision devices 8 are symmetrically fixedly connected to the lower surface of the upper surface of the CCD frame 2. The turnover robot 9 is located in front of the oil-drip machine 1. Turnover racks 10 are symmetrically arranged on the outer wall of the turnover robot 9. Products 5 to be dripped are placed on the top of the turnover racks 10. Rubber pads 11 are symmetrically fixedly connected to the lower surface of the shelves 4. Support bases 12 are fixedly connected to the lower surface of the turnover robot 9. Casters 13 are fixedly connected to the lower surface of the turnover racks 10.

[0022] Using the casters 13 at the bottom of the turnover rack 10, the turnover rack loaded with the product 5 to be dripped is pushed to the designated area in front of the dripping machine 1. At the same time, the product 5 to be dripped is added to the right shelf 4. The left shelf 4 is reserved for storing the finished product 6. After the equipment is powered on, the CCD vision 8 and the electrostatic dust removal strip 7 start preheating. Supported by the CCD frame 2, the loading robot 3 receives the working signal and moves to the right shelf 4 above the product 5 to be dripped. Through the precise positioning of the CCD vision 8, which meets the unspecified tolerance and the dimensional requirements of ±0.01~±0.1, the robot moves downward, and its gripper smoothly picks up the product. During the picking process, the electrostatic dust removal strip 7 on the outer wall of the CCD frame 2 simultaneously removes dust from the product surface to ensure that the surface is free of oil and impurities and meets the technical requirements. The loading robot 3 carries the product to the dripping plate of the dripping machine 1 and places the product precisely on the dripping plate. After the product is positioned, the oil-drip machine exits. The oil-drip machine starts its oil-drip program and sends a signal after the dripping is complete. The loading robot re-enters the oil-drip machine and confirms the completion of the oil-drip process through visual sensing. The clamp picks up the dripped product again, and the loading robot 3 moves the dripped product 6 to the top of the left shelf 4 and places it stably in the preset loading box, completing one loading-drip-unloading cycle. The rubber pad 11 at the bottom of the shelf 4 can buffer the impact and prevent scratches on the product. The turnover robot 9 is kept stable by the bottom support 12. After receiving the signal that the loading box of the left shelf 4 is full, it moves to the station and the clamp picks up the loading box full of dripped product 6. Then the turnover robot moves to the turnover shelf 10, places the loading box on the designated shelf, and after the clamp is released, the cylinder drive mechanism pushes the loading box into the turnover shelf. The turnover robot completes one turnover operation and waits for the next full box signal.

[0023] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A novel automatic oil-feeding device, comprising an oil-feeding machine (1) and a turnover robot (9), characterized in that: The front surface of the oil dripping machine (1) is connected to a CCD frame (2). Inside the CCD frame (2), a feeding robot (3) is fixedly connected to the front surface of the oil dripping machine (1). On both sides of the feeding robot (3), shelves (4) are symmetrically arranged. The upper surface of the right shelf (4) is provided with products to be dripped (5), and the upper surface of the left shelf (4) is provided with finished products (6).

2. The novel automatic oil-feeding device according to claim 1, characterized in that: The outer side wall of the CCD rack (2) is symmetrically fixedly connected with electrostatic dust removal strips (7), and the lower surface of the upper surface of the CCD rack (2) is symmetrically fixedly connected with CCD vision devices (8).

3. The novel automatic oil-feeding device according to claim 1, characterized in that: The turnover robot (9) is located in front of the oil dripping machine (1). The turnover robot (9) is symmetrically provided with turnover shelves (10) on its outer side wall. The product to be dripped (5) is placed on the top of each turnover shelf (10).

4. The novel automatic oil-feeding device according to claim 1, characterized in that: Rubber pads (11) are symmetrically fixed to the lower surface of the shelf (4).

5. The novel automatic oil-feeding device according to claim 3, characterized in that: The lower surface of the turnover robot (9) is fixedly connected to a support base (12).

6. The novel automatic oil-feeding device according to claim 3, characterized in that: The lower surface of each turnover rack (10) is fixedly connected with casters (13).

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