A mineral casting batcher

CN224783294UActive Publication Date: 2026-09-22SHANDONG CLAREMONT NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522402594.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-09-22
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

人工配料依赖操作人员的经验和熟练度,不仅效率低下,而且难以避免因人为因素导致的称量误差,批次间配料精度波动大,无法满足高端制造对产品一致性的严格要求

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:通过储料组件和上料组件的配合使用,能够实现矿物原料的高精度抓取和定位,保证配料的准确性,提高矿物铸件的质量。双组吸盘安装板的设计,使得在一组吸盘进行取料操作时,另一组吸盘可以同时进行放料操作,实现了配料过程的连续化和高效化,缩短了配料时间,提高了生产效率,能够适应不同规格和形状的矿物原料,具有较强的通用性和适用性,能够满足多样化的生产需求。

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Abstract

The utility model provides a kind of mineral casting batching device, belong to mechanical manufacturing technical field, including storage component, including support seat, fixedly connected in the fixed plate of support seat side wall, slidingly installed in the sliding member of fixed plate side wall, and fixedly connected in the support plate of sliding member side wall;Feeding assembly, including fixedly connected in the crossbeam of fixed plate end, slidingly installed in the mounting seat of crossbeam side wall, slidingly connected in the sliding plate of mounting seat side wall, fixedly connected in the support rod of sliding plate lower end, and installed in the chuck mounting plate of support rod end portion.The utility model has the beneficial effect that: by the cooperation of storage component and feeding assembly, high-precision grabbing and positioning of mineral raw materials can be achieved, ensuring the accuracy of batching, realizing the continuity and efficiency of the batching process, can adapt to different specifications and shapes of mineral raw materials, meet the diversified production needs.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical manufacturing technology, specifically relating to a mineral casting batching device. Background Technology

[0002] In the field of modern mechanical manufacturing, mineral castings, with their excellent damping properties, good thermal stability, and low manufacturing cost, have gradually become an ideal substitute for traditional metal castings, and are widely used in the manufacture of key components such as machine tool beds and precision instrument bases. However, the performance of mineral castings is highly dependent on the precise proportioning of raw materials. The accuracy of the batching process directly determines the mechanical properties, dimensional accuracy, and surface quality of the castings. If the batching error is too large, it may lead to problems such as insufficient casting strength and an increase in internal defects, seriously affecting product quality and production efficiency. Currently, most companies still use manual weighing or semi-automatic batching methods in the mineral casting batching process. Manual batching relies on the experience and skill of the operators, which is not only inefficient but also difficult to avoid weighing errors caused by human factors. The batch-to-batch batching accuracy fluctuates greatly, which cannot meet the strict requirements of high-end manufacturing for product consistency. Utility Model Content

[0003] The purpose of this invention is to provide a mineral casting batching device, which aims to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A mineral casting batching device, comprising, The material storage assembly includes a support base, a fixed plate fixedly connected to the side wall of the support base, a sliding member slidably mounted on the side wall of the fixed plate, and a support plate fixedly connected to the side wall of the sliding member. The feeding assembly includes a crossbeam fixedly connected to the end of the fixed plate, a mounting base slidably mounted on the side wall of the crossbeam, a sliding plate slidably connected to the side wall of the mounting base, a support rod fixedly connected to the lower end of the sliding plate, and a suction cup mounting plate mounted on the end of the support rod. It also includes a suction cup adapted to be mounted on the side wall of the suction cup mounting plate. One set of the suction cup mounting plates is mounted on the upper part of the support plate, and another set of the suction cup mounting plates is mounted on the other end of the support rod.

[0005] As a preferred embodiment of this utility model, the feeding assembly further includes a support rod fixedly connected to the side wall of the support base, and a transfer plate fixedly connected to the end of the support rod, with the other set of suction cup mounting plates disposed above the transfer plate.

[0006] As a preferred embodiment of the present invention, the feeding assembly further includes a positioning cylinder fixedly connected to the side wall of the transfer plate, and a push block fixedly connected to the end of the positioning cylinder, the push block being symmetrically installed on the side wall of the transfer plate.

[0007] As a preferred embodiment of this utility model, the feeding assembly further includes a translation motor fixedly connected to the side wall of the crossbeam, and a translation screw adapted to be installed at the output end of the translation motor. The side wall of the translation screw is connected to the mounting base through a ball nut, and the end of the translation screw is rotatably installed at the end of the crossbeam.

[0008] As a preferred embodiment of this utility model, the feeding assembly further includes a material-picking cylinder fixedly connected in the middle of the mounting base, the output end of the material-picking cylinder being fixedly connected to the upper end of the sliding plate, and a slide rail component that cooperates with the sliding plate is installed on the side wall of the mounting base.

[0009] As a preferred embodiment of this utility model, the feeding assembly further includes a lifting motor fixedly connected to the side wall of the support base, and a lifting screw adapted to be installed at the output end of the lifting motor. The side wall of the lifting screw is connected to the sliding member through a ball nut.

[0010] As a preferred embodiment of the present invention, the material storage assembly further includes a limiting post inserted into the side wall of the support base, the end of the limiting post being inserted into the middle of the strip groove on the side wall of the support plate.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: Through the combined use of the storage component and the feeding component, high-precision gripping and positioning of mineral raw materials can be achieved, ensuring the accuracy of batching and improving the quality of mineral castings. The design of the dual-set suction cup mounting plate allows one set of suction cups to simultaneously perform a feeding operation while the other set is performing a feeding operation, realizing a continuous and efficient batching process, shortening batching time, improving production efficiency, adapting to mineral raw materials of different specifications and shapes, possessing strong versatility and applicability, and meeting diverse production needs. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein: Figure 1 This is one of the overall structural schematic diagrams of this utility model; Figure 2 This is the second schematic diagram of the overall structure of this utility model; Figure 3 This is a front structural diagram of the present invention; Figure 4 This is a side view of the present invention.

[0013] In the diagram: 100, storage assembly; 101, support base; 102, fixing plate; 103, sliding component; 104, support plate; 105, limiting post; 200, feeding assembly; 201, crossbeam; 202, mounting base; 203, sliding plate; 204, support rod; 205, suction cup mounting plate; 206, suction cup; 207, support rod; 208, transfer plate; 209, positioning cylinder; 210, push block; 211, translation motor; 212, translation screw; 213, material picking cylinder; 214, lifting motor; 215, lifting screw. Detailed Implementation

[0014] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0015] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0016] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0017] Example Reference Figure 1-4 This is an embodiment of the present invention, which provides a mineral casting batching device, comprising: The storage assembly 100 includes a support base 101, a fixing plate 102 fixedly connected to the side wall of the support base 101, a sliding member 103 slidably installed on the side wall of the fixing plate 102, and a support plate 104 fixedly connected to the side wall of the sliding member 103. The feeding assembly 200 includes a crossbeam 201 fixedly connected to the end of the fixed plate 102, a mounting base 202 slidably mounted on the side wall of the crossbeam 201, a sliding plate 203 slidably connected to the side wall of the mounting base 202, a support rod 204 fixedly connected to the lower end of the sliding plate 203, and a suction cup mounting plate 205 mounted on the end of the support rod 204. It also includes a suction cup 206 adapted to be mounted on the side wall of the suction cup mounting plate 205. One set of suction cup mounting plates 205 is mounted above the support plate 104, and another set of suction cup mounting plates 205 is mounted on the other end of the support rod 204.

[0018] The storage assembly 100 serves as the basic storage structure of the entire device. A sliding member 103 is slidably connected to a fixed plate 102 via a high-precision linear guide rail. A support plate 104 is fixedly connected to the side wall of the sliding member 103 and is used to hold mineral raw materials. The support plate 104 adopts a rectangular flat plate structure with anti-slip textures on its surface to prevent the raw materials from sliding during transportation. The surface of the crossbeam 201 is also precision-machined to form a guide rail surface. The mounting base 202 is slidably connected to the crossbeam 201 via a slider, allowing it to move smoothly left and right on the crossbeam 201. A suction cup mounting plate 205 is fixedly connected to the end of the support rod 204 at the lower end of the sliding plate 203, and its surface is evenly distributed with multiple suction cups 206. The suction cups 206 utilize the vacuum adsorption principle to firmly grasp the mineral raw materials.

[0019] Specifically, the feeding assembly 200 also includes a support rod 207 fixedly connected to the side wall of the support base 101, and a transfer plate 208 fixedly connected to the end of the support rod 207. Another set of suction cup mounting plates 205 are arranged above the transfer plate 208. The feeding assembly 200 also includes a positioning cylinder 209 fixedly connected to the side wall of the transfer plate 208, and a push block 210 fixedly connected to the end of the positioning cylinder 209. The push blocks 210 are symmetrically installed on the side wall of the transfer plate 208.

[0020] The support rod 207 is fixedly connected to the side wall of the support base 101, and the transfer plate 208 is fixedly connected to the end of the support rod 207. The transfer plate 208 is used to temporarily store mineral raw materials, and its surface is designed with grooves that adapt to the shape of the raw materials, enabling accurate positioning. The positioning cylinder 209 is fixedly connected to the side wall of the transfer plate 208, and the push block 210 at its end is symmetrically installed on the side wall of the transfer plate 208. When the raw materials are placed on the transfer plate 208, the positioning cylinder 209 pushes the push block 210 to accurately position and clamp the raw materials, ensuring the accuracy of the raw materials' position during the transfer process.

[0021] Furthermore, the feeding assembly 200 also includes a translation motor 211 fixedly connected to the side wall of the crossbeam 201, and a translation screw 212 adapted to be installed at the output end of the translation motor 211. The side wall of the translation screw 212 is connected to the mounting base 202 through a ball nut, and the end of the translation screw 212 is rotatably installed at the end of the crossbeam 201.

[0022] The translation motor 211 is fixedly connected to the side wall of the crossbeam 201, and its output end is fixedly connected to the translation screw 212. The translation screw 212 is connected to the mounting base 202 through a ball nut. When the translation motor 211 rotates, it drives the translation screw 212 to rotate, thereby causing the mounting base 202 to move linearly on the crossbeam 201, realizing the horizontal movement of the suction cup mounting plate 205.

[0023] Preferably, the feeding assembly 200 also includes a picking cylinder 213 fixedly connected to the middle of the mounting base 202. The output end of the picking cylinder 213 is fixedly connected to the upper end of the sliding plate 203, and a slide rail component that cooperates with the sliding plate 203 is installed on the side wall of the mounting base 202.

[0024] When the material-receiving cylinder 213 extends or retracts, it drives the sliding plate 203 to slide up and down on the mounting base 202, thereby enabling fine-tuning of the suction cup mounting plate 205 in the vertical direction. The slide rail component mounted on the side wall of the mounting base 202 works in conjunction with the sliding plate 203 to ensure the smoothness and accuracy of the movement of the sliding plate 203.

[0025] It should be noted that the feeding assembly 200 also includes a lifting motor 214 fixedly connected to the side wall of the support base 101, and a lifting screw 215 adapted to be installed at the output end of the lifting motor 214. The side wall of the lifting screw 215 is connected to the sliding member 103 through a ball nut.

[0026] When the lifting motor 214 rotates, it drives the lifting screw 215 to rotate, thereby causing the sliding member 103 to move linearly on the fixed plate 102, thus realizing the lifting function of the support plate 104.

[0027] Preferably, the storage assembly 100 further includes a limiting post 105 inserted into the side wall of the support base 101, with the end of the limiting post 105 inserted into the middle of the strip groove on the side wall of the support plate 104.

[0028] The limiting post 105 can guide and limit the movement of the support plate 104, ensuring that it moves accurately in the vertical direction, preventing deviation, and preventing materials from falling.

[0029] In use, when mineral casting batching is required, the lifting motor 214 first drives the lifting screw 215 to rotate, causing the sliding member 103 to lift the support plate 104 to a suitable material-picking height. The translation motor 211 drives the translation screw 212 to rotate, causing the mounting base 202 to move the sliding plate 203 and the suction cup mounting plate 205 above the support plate 104. The material-picking cylinder 213 extends, causing the suction cup mounting plate 205 to descend to a position in contact with the mineral raw material. The vacuum system is activated, causing the suction cup 206 to generate suction force and firmly grasp the mineral raw material. The material-picking cylinder 213 retracts, lifting the raw material to a certain height.

[0030] The translation motor 211 is driven again, causing the mounting base 202 to move the gripped material above the transfer plate 208. The material-grabbing cylinder 213 extends and places the material into the groove on the transfer plate 208. The vacuum system is shut off, and the suction cup 206 releases the material. The positioning cylinder 209 is activated, pushing the push block 210 to position and clamp the material, ensuring its accurate position on the transfer plate 208. Then, another set of suction cup mounting plates 205, driven by the translation motor 211 and the material-grabbing cylinder 213, moves above the transfer plate 208, grips the positioned material, and transports it to the subsequent processing station.

[0031] Throughout the feeding process, the movements of the lifting motor 214, the translation motor 211, and the material handling cylinder 213 are precisely controlled by the control system to ensure the accuracy and stability of each movement, thereby achieving efficient and precise batching of mineral raw materials.

[0032] In summary, by combining screw drive and cylinder drive, along with precise position adjustment of the positioning cylinder and push block, high-precision gripping and positioning of mineral raw materials can be achieved, ensuring accurate batching and improving the quality of mineral castings. The design of the dual-set suction cup mounting plate allows one set of suction cups to simultaneously perform material feeding while the other set is performing material feeding, realizing continuous and efficient batching, significantly shortening batching time and improving production efficiency. This device automates the batching of mineral raw materials, reducing manual intervention and lowering the labor intensity of operators. By adjusting the number and distribution of suction cups, as well as the shape and size of the grooves on the transfer plate, it can adapt to mineral raw materials of different specifications and shapes, exhibiting strong versatility and applicability to meet diverse production needs.

[0033] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0034] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0035] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A mineral casting batching device, characterized in that: include, The storage assembly (100) includes a support base (101), a fixing plate (102) fixedly connected to the side wall of the support base (101), a sliding member (103) slidably mounted on the side wall of the fixing plate (102), and a support plate (104) fixedly connected to the side wall of the sliding member (103). The feeding assembly (200) includes a crossbeam (201) fixedly connected to the end of the fixed plate (102), a mounting base (202) slidably mounted on the side wall of the crossbeam (201), a sliding plate (203) slidably connected to the side wall of the mounting base (202), a support rod (204) fixedly connected to the lower end of the sliding plate (203), and a suction cup mounting plate (205) mounted on the end of the support rod (204). It also includes a suction cup (206) adapted to be mounted on the side wall of the suction cup mounting plate (205). One set of the suction cup mounting plates (205) is mounted on the support plate (104), and another set of the suction cup mounting plates (205) is mounted on the other end of the support rod (204).

2. The mineral casting batching device according to claim 1, characterized in that: The feeding assembly (200) also includes a support rod (207) fixedly connected to the side wall of the support base (101), and a transfer plate (208) fixedly connected to the end of the support rod (207). The other set of suction cup mounting plates (205) is disposed above the transfer plate (208).

3. A mineral casting batching device according to claim 2, characterized in that: The feeding assembly (200) also includes a positioning cylinder (209) fixedly connected to the side wall of the transfer plate (208), and a push block (210) fixedly connected to the end of the positioning cylinder (209). The push block (210) is symmetrically installed on the side wall of the transfer plate (208).

4. A mineral casting batching device according to claim 3, characterized in that: The feeding assembly (200) also includes a translation motor (211) fixedly connected to the side wall of the crossbeam (201), and a translation screw (212) adapted to be installed at the output end of the translation motor (211). The side wall of the translation screw (212) is connected to the mounting base (202) through a ball nut, and the end of the translation screw (212) is rotatably installed at the end of the crossbeam (201).

5. A mineral casting batching device according to claim 4, characterized in that: The feeding assembly (200) also includes a picking cylinder (213) fixedly connected in the middle of the mounting base (202). The output end of the picking cylinder (213) is fixedly connected to the upper end of the sliding plate (203), and a slide rail component that works with the sliding plate (203) is installed on the side wall of the mounting base (202).

6. A mineral casting batching device according to claim 5, characterized in that: The feeding assembly (200) also includes a lifting motor (214) fixedly connected to the side wall of the support base (101), and a lifting screw (215) adapted to be installed at the output end of the lifting motor (214). The side wall of the lifting screw (215) is connected to the sliding member (103) through a ball nut.

7. A mineral casting batching device according to claim 6, characterized in that: The storage assembly (100) also includes a limiting post (105) inserted into the side wall of the support base (101), the end of the limiting post (105) being inserted into the middle of the strip groove on the side wall of the support plate (104).