Round steel ball feeding device
Patent Information
- Application Number
- CN202522435104.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0003]为克服上述缺陷,本公开的实施例提供了一种圆钢球加料装置,用于解决现有技术中通过输送带对圆钢球加料输送,难以对圆钢球加料的重量和数量进行控制,进而容易影响球磨机对矿石磨矿的效果的技术问题
本公开中,通过储料槽、下料箱、移动台、支架和强力电磁铁设置,能够代替输送带对圆钢球进行输送加料,减少了圆钢球掉落的现象,并且圆钢球加料的重量和数量能够通过强力电磁铁的磁力进行控制,提高了球磨机磨矿的效果。
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Figure CN224783309U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of round steel ball feeding technology, and more specifically, to a round steel ball feeding device. Background Technology
[0002] In the beneficiation process of porphyry ore, the crushing and grinding process is usually composed of "three-stage closed-circuit crushing + ball milling". During the grinding operation, the ball mill needs to be replenished with steel balls of various specifications in a timely, quantitative and proportional manner to keep the filling rate and ball diameter ratio of the mill within the required range, thereby ensuring that the ball mill operates efficiently and with low consumption. The existing method of feeding steel balls usually involves conveying the round steel balls via a conveyor belt. When the round steel balls are conveyed and fed on the conveyor belt, it is easy to cause an excessive number of round steel balls to be fed at one time. Firstly, the round steel balls are prone to rolling off the side of the conveyor belt. Secondly, the simple conveyor belt makes it difficult to control the weight and quantity of the round steel balls being fed, which can easily affect the grinding effect of the ball mill on the ore. Utility Model Content
[0003] To overcome the above-mentioned defects, embodiments of this disclosure provide a round steel ball feeding device to solve the technical problem in the prior art where it is difficult to control the weight and quantity of round steel balls fed by conveyor belt, which easily affects the grinding effect of the ball mill on ore.
[0004] According to one aspect, at least one embodiment of this disclosure provides a round steel ball feeding device, comprising: a storage tank, a feeding box, a moving platform, a support, and a powerful electromagnet. One end of the storage tank is fixedly connected to a discharge chute, the feeding box is fixedly connected to one side of the storage tank, and a feeding port is provided at the bottom of the feeding box. The moving platform is slidably disposed on the same side of the storage tank and the feeding box via a moving mechanism, the moving mechanism being used to drive the moving platform to move back and forth between the storage tank and the feeding box. The support is fixedly connected to the top of the moving platform, and the powerful electromagnet is mounted on one end of the support via a lifting mechanism, the lifting mechanism being capable of driving the powerful electromagnet to move vertically up and down.
[0005] To support the moving platform's back-and-forth movement on one side of the storage tank and the unloading box, facilitating the transfer of round steel balls within the storage tank, the moving mechanism includes: a support plate, a toothed plate, a fixed frame, and a drive assembly. The support plate is fixedly connected to one side of the storage tank and the unloading box. The moving platform is slidably connected to the top of the support plate via a sliding assembly. The toothed plate is fixedly connected to the bottom of the support plate. The fixed frame is fixedly connected to the bottom of the moving platform. The drive assembly is located at the bottom of the fixed frame and can drive the moving platform to move back and forth on the support plate. The sliding assembly includes: a sliding groove and a slider. The sliding groove is fixedly connected to the top of the support plate, and the slider is fixedly connected to the bottom of the moving platform, slidingly connected within the sliding groove. The drive assembly includes: a gear and a first motor. The gear is located at the bottom of the fixed frame and meshes with the toothed plate. The first motor is mounted at the bottom of the fixed frame, and its output end is fixedly connected to the gear.
[0006] To drive a powerful electromagnet for lifting and lowering, thereby attracting the round steel balls in the storage tank using the electromagnet's magnetic force, the lifting mechanism includes: a fixed block, a guide rod, a base plate, a traction rope, a guide assembly, and a drive assembly. The fixed block is fixedly connected to one end of a support frame. The fixed block has a sliding hole that supports the vertical sliding of the guide rod, which is slidably connected within the sliding hole. The base plate is fixedly connected to the bottom end of the guide rod. The powerful electromagnet is mounted on the bottom end of the base plate. The support frame has an opening through which one end of the traction rope passes and is fixedly connected to the base plate. The guide assembly is located at the top of the support frame to guide the traction rope during movement. The drive assembly is located at the top of the moving platform. The guide assembly, used to control the extension and retraction of the traction rope, includes: a fixed base and guide wheels. Two fixed bases are provided, each fixedly connected to the top of a support. Guide wheels are rotatably connected within each fixed base. Guide grooves are formed on the circumferential surfaces of both guide wheels to limit and guide the traction rope. The traction rope is located within the two guide grooves. The drive assembly includes: a stabilizer, a take-up shaft, and a second motor. The stabilizer is fixedly connected to the top of a moving platform. The take-up shaft is rotatably connected within the stabilizer. The other end of the traction rope is fixedly connected to the take-up shaft. The second motor is mounted on one side of the stabilizer, and its output end passes through the stabilizer and is axially fixedly connected to one end of the take-up shaft.
[0007] In order to transport the round steel balls into the storage tank for storage, the discharge chute is fixed at one end of the storage tank in an inclined state, which can guide the round steel balls into the storage tank for storage.
[0008] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, by using a storage trough, a feeding box, a moving platform, a support, and a powerful electromagnet, the round steel balls can be fed instead of a conveyor belt, reducing the phenomenon of round steel balls falling off. Furthermore, the weight and quantity of the round steel balls fed can be controlled by the magnetic force of the powerful electromagnet, thereby improving the grinding effect of the ball mill. Attached Figure Description
[0009] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0010] Figure 1 This is a schematic diagram of the overall structure in one embodiment of the present disclosure; Figure 2 This is a structural schematic diagram from another angle in one embodiment of the present disclosure; Figure 3 This is a schematic diagram of the moving mechanism and the lifting mechanism in one embodiment of this disclosure; Figure 4 This is a schematic diagram of the structure of a sliding component in one embodiment of the present disclosure.
[0011] In the diagram: 1. Storage trough; 2. Feeding box; 3. Moving platform; 4. Support frame; 5. High-power electromagnet; 6. Support plate; 7. Toothed plate; 8. Fixing frame; 9. Slide chute; 10. Sliding block; 11. Gear; 12. First motor; 13. Fixing block; 14. Guide rod; 15. Base plate; 16. Traction rope; 17. Fixing seat; 18. Guide wheel; 19. Stabilizing seat; 20. Rewinding shaft; 21. Second motor; 22. Discharge chute. Detailed Implementation The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0012] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0013] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0014] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0015] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0016] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0017] like Figures 1-4The diagram illustrates a round steel ball feeding device according to an embodiment of this disclosure, comprising: a storage tank 1, a feeding box 2, a moving platform 3, a support 4, and a powerful electromagnet 5. A discharge chute 22 is fixedly connected to one end of the storage tank 1. The feeding box 2 is fixedly connected to one side of the storage tank 1, and a feeding port is provided at the bottom of the feeding box 2. The moving platform 3 is slidably disposed on the same side of the storage tank 1 and the feeding box 2 via a moving mechanism. The moving mechanism drives the moving platform 3 to move back and forth between the storage tank 1 and the feeding box 2. The support 4 is fixedly connected to the top of the moving platform 3. The powerful electromagnet 5 is mounted on one end of the support 4 via a lifting mechanism. The lifting mechanism can drive the powerful electromagnet 5. The steel ball 5 moves vertically, and is connected to the storage trough 1, feeding box 2, moving platform 3, support 4, and powerful electromagnet 5. This system replaces the conveyor belt for feeding the round steel balls, reducing the occurrence of falling balls. Furthermore, the weight and quantity of the fed steel balls can be controlled by the magnetic force of the powerful electromagnet 5, improving the grinding efficiency of the ball mill.
[0018] The moving mechanism includes a support plate 6, a toothed plate 7, a fixed frame 8, and a drive assembly. The support plate 6 is fixedly connected to one side of the storage tank 1 and the unloading box 2. The moving platform 3 is slidably connected to the top of the support plate 6 via a sliding assembly. The toothed plate 7 is fixedly connected to the bottom of the support plate 6. The fixed frame 8 is fixedly connected to the bottom of the moving platform 3. The drive assembly is located at the bottom of the fixed frame 8 and can drive the moving platform 3 to move back and forth on the support plate 6. The sliding assembly includes a slide groove 9 and a slider 10. The slide groove 9 is fixedly connected to the top of the support plate 6, and the slider 10 is fixedly connected to the bottom of the moving platform 3. The slider 10 is slidably connected within the slide groove 9. The components include a gear 11 and a first motor 12. The gear 11 is located at the bottom of the fixed frame 8 and meshes with the toothed plate 7. The first motor 12 is installed at the bottom of the fixed frame 8 and its output end is fixedly connected to the gear 11. When it is necessary to transfer the round steel balls in the storage tank 1 to the unloading box 2, the first motor 12 drives the gear 11 to rotate. Due to the meshing of the gear 11 with the toothed plate 7, the fixed frame 8 and the moving platform 3 are moved. During the movement of the moving platform 3, the bottom end of the moving platform 3 slides in the sliding groove 9, thereby supporting the moving platform 3 to move stably in the storage tank 1 and the unloading box 2.
[0019] The lifting mechanism includes: a fixed block 13, a guide rod 14, a base plate 15, a traction rope 16, a guide assembly, and a drive assembly. The fixed block 13 is fixedly connected to one end of the bracket 4. A sliding hole is provided on the fixed block 13 to support the vertical sliding of the guide rod 14. The guide rod 14 is slidably connected within the sliding hole. The base plate 15 is fixedly connected to the bottom end of the guide rod 14. A powerful electromagnet 5 is installed at the bottom end of the base plate 15. A through-hole is provided on the bracket 4. One end of the traction rope 16 passes through the through-hole and is fixedly connected to the base plate 15. The guide assembly is... The guide assembly is located at the top of the support 4 to guide the traction rope 16 during movement. The drive assembly is located at the top of the moving platform 3 to control the extension and retraction of the traction rope 16. The guide assembly includes: a fixed base 17 and guide wheels 18. Two fixed bases 17 are provided, both fixedly connected to the top of the support 4. Guide wheels 18 are rotatably connected to each of the two fixed bases 17. Guide grooves are formed on the circumferential surfaces of the two guide wheels 18 to limit and guide the traction rope 16. The traction rope 16 is located within the two guide grooves. The drive assembly includes: a stable base 19, a take-up shaft 20, and a second motor 21. The stable base 19 is fixedly connected to the top of the moving platform 3. The take-up shaft 20 is rotatably connected within the stable base 19. The other end of the traction rope 16 is fixedly connected to the take-up shaft 20. The second motor 21 is installed on one side of the stable base 19. The output end of the second motor 21 passes through the stable base 19 and is axially fixedly connected to one end of the take-up shaft 20. When it is necessary to lift and move the round steel ball using a powerful electromagnet 5, the second motor 21 drives the take-up shaft 20. When the winding shaft 20 rotates, the traction rope 16 is wound around the winding shaft 20. At this time, the traction rope 16 moves in the guide grooves on the two guide wheels 18. The guide wheels 18 support the traction rope 16 to roll, thereby causing the traction rope 16 to pull the base plate 15 and the powerful electromagnet 5 to rise or fall. When the base plate 15 and the powerful electromagnet 5 rise or fall, the guide rod 14 slides vertically in the sliding hole opened on the fixed block 13, thereby preventing the base plate 15 and the powerful electromagnet 5 from shaking.
[0020] Working principle: When it is necessary to feed round steel balls, a large number of round steel balls are transported to the storage tank 1 through the discharge chute 22. Then, the first motor 12 drives the gear 11 to rotate. Due to the meshing of the gear 11 and the toothed plate 7, the fixed frame 8 and the moving platform 3 are moved. During the movement of the moving platform 3, the bottom end of the moving platform 3 slides in the sliding groove 9, thereby supporting the moving platform 3 to move stably in the storage tank 1 and the unloading box 2. When the moving platform 3 reaches the storage tank 1, it stops. Then, the second motor 21 drives the winding shaft 20 to rotate. When the winding shaft 20 rotates, the traction rope 16 wound on the winding shaft 20 is unwound. The traction rope 16 moves within the guide grooves on the two guide wheels 18. At this time, the guide wheels 18 support the traction rope 16 to roll, thereby causing the traction rope 16 to pull the base plate 15 and the powerful electromagnet 5 to descend, so that the powerful electromagnet 5 contacts the round steel ball in the storage tank 1 and attracts the round steel ball. Then, the second motor 21 rotates in the opposite direction, thereby driving the powerful electromagnet 5 to rise, thereby lifting the attracted round steel ball. Then, the moving table 3 continues to move to the feeding box 2, controlling the powerful electromagnet 5 to release the attraction of the round steel ball, so that the round steel ball falls into the feeding box 2, thereby feeding the round steel ball into the ball mill through the feeding box 2.
[0021] It should also be noted that when the base plate 15 and the powerful electromagnet 5 are rising or falling, the guide rod 14 slides vertically within the sliding hole opened on the fixed block 13, thereby preventing the base plate 15 and the powerful electromagnet 5 from shaking.
[0022] In addition, the powerful electromagnet 5 is a common existing device on the market. It can control the strength of the suction through an electrical system, thereby enabling the quantity and weight of the steel balls to be added.
[0023] It should also be noted that the traction rope 16 can be selected from high-strength ropes, such as steel wire ropes or iron chains, depending on the actual situation.
[0024] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A round steel ball feeding device, characterized in that, include: Storage tank (1), one end of which is fixedly connected to a discharge chute (22); The feeding box (2) is fixedly connected to one side of the storage tank (1), and the bottom of the feeding box (2) is provided with a feeding port; The moving platform (3) is slidably disposed on the same side of the storage tank (1) and the feeding box (2) by means of a moving mechanism. The moving mechanism is used to drive the moving platform (3) to move back and forth between the storage tank (1) and the feeding box (2). A bracket (4) is fixedly connected to the top of the movable platform (3); A powerful electromagnet (5) is installed at one end of the bracket (4) via a lifting mechanism. The lifting mechanism can drive the powerful electromagnet (5) to move vertically up and down.
2. The round steel ball feeding device according to claim 1, characterized in that, The moving mechanism includes: Support plate (6), the support plate (6) is fixedly connected to one side of the storage tank (1) and the feeding box (2), and the moving table (3) is slidably connected to the top of the support plate (6) through a sliding component; Toothed plate (7), the toothed plate (7) is fixedly connected to the bottom end of the support plate (6); A fixed frame (8) is fixedly connected to the bottom end of the movable platform (3); A drive assembly is disposed at the bottom of the fixed frame (8) and is capable of driving the movable stage (3) to move back and forth on the support plate (6).
3. The round steel ball feeding device according to claim 2, characterized in that, The sliding component includes: A sliding groove (9) is fixedly connected to the top of the support plate (6); The slider (10) is fixedly connected to the bottom end of the moving platform (3) and is slidably connected in the groove (9).
4. The round steel ball feeding device according to claim 3, characterized in that, The driving component includes: Gear (11), the gear (11) is located at the bottom end of the fixed frame (8), and the gear (11) meshes with the toothed plate (7); The first motor (12) is mounted on the bottom end of the fixed frame (8), and the output end of the first motor (12) is fixedly connected to the gear (11).
5. A round steel ball feeding device according to claim 1, characterized in that, The lifting mechanism includes: A fixing block (13) is fixedly connected to one end of the bracket (4); The guide rod (14) is provided with a sliding hole on the fixing block (13) that can support the guide rod (14) to slide vertically, and the guide rod (14) is slidably connected in the sliding hole; The base plate (15) is fixedly connected to the bottom end of the guide rod (14), and the powerful electromagnet (5) is installed at the bottom end of the base plate (15). The traction rope (16) has an opening on the bracket (4), and one end of the traction rope (16) passes through the opening and is fixedly connected to the base plate (15). A guide assembly is disposed at the top of the bracket (4) for guiding the traction rope (16) during movement; A drive assembly is disposed at the top of the mobile platform (3) for controlling the extension and retraction of the traction rope (16).
6. The round steel ball feeding device according to claim 5, characterized in that, The guiding component includes: Fixed base (17), two fixed bases (17) are provided, and both fixed bases (17) are fixedly connected to the top of the bracket (4); The guide wheel (18) is rotatably connected to both of the two fixed seats (17). The circumferential surfaces of the two guide wheels (18) are provided with guide grooves that can limit and guide the traction rope (16). The traction rope (16) is located in the two guide grooves.
7. A round steel ball feeding device according to claim 6, characterized in that, The driving component includes: Stabilizer (19), which is fixedly connected to the top of the moving platform (3); A winding shaft (20) is rotatably connected inside the stabilizer (19), and the other end of the traction rope (16) is fixedly connected to the winding shaft (20). The second motor (21) is installed on one side of the stabilizer (19). The output end of the second motor (21) passes through the stabilizer (19) and is axially fixedly connected to one end of the winding shaft (20).
8. A round steel ball feeding device according to claim 1, characterized in that, The discharge chute (22) is fixed at one end of the storage tank (1) in an inclined state, which can guide the round steel ball into the storage tank (1) and store it.