A separating device for sulfur-free paper
Patent Information
- Application Number
- CN202522264309.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]现有的收、放板机在分离无硫纸时,大多缺乏有效的针对静电吸附的解决措施,部分设备仅依靠简单的机械分离方式,例如通过吸盘直接吸附最上层纸张,但由于纸张间静电吸附力较强,吸盘在吸附过程中很容易一次吸起多张纸张,导致分离不准确,为此,提出一种用于无硫纸的分离装置
[0019]一、通过固定在支撑架一侧的锯齿与无硫纸边缘接触,使最上层无硫纸被局部撬起,破坏纸张间的静电吸附力;同时出气孔向被撬起的无硫纸缝隙吹气,气流进一步推开被静电吸附的下层纸张,确保最上层一张无硫纸与下层纸张彻底分离,最上层一张无硫纸与下层彻底分离后,阻拦板发挥物理阻挡作用,防止抖动过程中吸附的无硫纸与下层无硫纸重新粘连,同时破坏纸张间残留的静电吸附力,吸纸升降气缸推杆端连接的吸盘能成功吸附分离后的单张无硫纸,避免了吸附多张纸张的情况,减少了纸张分离不开、一次吸起多张或卡纸等异常情况的发生,从而提升了设备的运行效率,使设备能够更稳定、高效地运行,保障生产连续性。
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Figure CN224783356U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sulfur-free paper processing technology, specifically to a separation device for sulfur-free paper. Background Technology
[0002] Sulfur-free paper is widely used as an important insulating material in the production processes of flexible printed circuit boards (FPCs) and other electronics manufacturing industries. While sulfur-free paper possesses excellent insulating properties, friction between sheets is inevitable during transportation. Because sulfur-free paper is an excellent insulator, the static charge generated by this friction cannot be dissipated quickly enough, resulting in a significant accumulation on the paper surface.
[0003] Existing paper handling machines mostly lack effective solutions for electrostatic adsorption when separating sulfur-free paper. Some devices rely solely on simple mechanical separation methods, such as directly adsorbing the top layer of paper using suction cups. However, due to the strong electrostatic adsorption between the papers, the suction cups can easily pick up multiple sheets of paper at once, leading to inaccurate separation. Therefore, a separation device for sulfur-free paper is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a separation device for sulfur-free paper to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a separation device for sulfur-free paper, comprising a box body, wherein a placement groove is provided inside the box body, and sulfur-free paper is placed inside the placement groove;
[0006] The box body is connected to several support frames on both sides, and several saw teeth are fixed on one side of each support frame. A slot for inserting sulfur-free paper is provided between adjacent saw teeth.
[0007] An air jet frame is provided between adjacent support frames. A plurality of air outlets are provided on one side of the air jet frame. The air outlets are used to blow air into the gaps of the sulfur-free paper inserted into the slot.
[0008] The top four sides of the box are all fixed with baffle plates;
[0009] A connecting component is provided on one side of the box body, and the connecting component is used for the assembly and disassembly of the support frame;
[0010] The connecting assembly includes a protrusion and a sliding plate. Two sliding rods are fixed to the outside of the sliding plate, and a locking groove is provided on one side of the protrusion.
[0011] Preferably, the top of the box body is provided with a plurality of first limiting grooves, and the jet frame is adapted to the inner side of the first limiting grooves.
[0012] Preferably, the jet frame is connected to the box body by screws, and an air pipe is fixed on one side of the jet frame, which is connected to the air outlet.
[0013] Preferably, a second sliding groove is provided on the inner side of the box body, and the inner wall of the second sliding groove is provided with a plurality of first sliding grooves and second limiting grooves, and the first sliding grooves and the second limiting grooves are connected to each other.
[0014] Preferably, a screw is rotatably connected to one side of the slide plate, and a first nut and a second nut are threaded onto the outer side of the screw.
[0015] Preferably, the second nut is fixedly embedded in the inner side of the box, and the slide plate is slidably connected to the inner side of the second groove.
[0016] Preferably, a plurality of locking rods are fixed on one side of the slide rod. When the locking rod is inserted into the inner side of the locking groove, the support frame is in the installed state. When the locking rod leaves the inner side of the locking groove, the support frame is in the disassembled state.
[0017] Preferably, the protrusion is adapted to the inner side of the second limiting groove, and the protrusion is fixed to the bottom of the support frame.
[0018] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:
[0019] 1. By contacting the edge of the sulfur-free paper with the serrations fixed on one side of the support frame, the top layer of sulfur-free paper is partially pried up, disrupting the electrostatic adsorption between the papers. At the same time, air is blown into the gap of the pried-up sulfur-free paper through the air outlet, and the airflow further pushes apart the lower layer of paper that is electrostatically adsorbed, ensuring that the top layer of sulfur-free paper is completely separated from the lower layer. After the top layer of sulfur-free paper is completely separated from the lower layer, the baffle plate plays a physical blocking role, preventing the sulfur-free paper adsorbed during the shaking process from re-adhering to the lower layer of sulfur-free paper. At the same time, it disrupts the residual electrostatic adsorption between the papers. The suction cup connected to the push rod end of the paper suction lifting cylinder can successfully adsorb the separated single sheet of sulfur-free paper, avoiding the situation of adsorbing multiple sheets of paper. This reduces the occurrence of abnormal situations such as paper not separating, multiple sheets being picked up at once, or paper jams, thereby improving the operating efficiency of the equipment, enabling the equipment to operate more stably and efficiently, and ensuring production continuity.
[0020] 2. When the serrations on one side of the support frame are damaged and need to be replaced, loosen the first nut on the outside of the screw, turn the screw clockwise to drive the slide plate to slide in the second groove opened on the inside of the box, thereby causing several locking rods fixed on one side of the slide rod to leave the locking groove opened on the side of the protrusion. This allows the support frame to be easily switched from the installed state to the disassembled state. The operation process is clear and simple, making it convenient for staff to quickly carry out disassembly work. The disassembly and installation of the support frame does not require complicated tools or professional skills. Ordinary maintenance personnel can complete the operation, reducing the downtime of the equipment due to the replacement of parts. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a first-view structural diagram of the present invention;
[0023] Figure 2 This is a schematic diagram of the second-view structure of the present invention;
[0024] Figure 3 This is a schematic diagram of the sawtooth distribution structure of this utility model;
[0025] Figure 4 This is a schematic cross-sectional view of the slide plate of this utility model;
[0026] Figure 5 This is a schematic diagram of the locking rod structure of this utility model.
[0027] Explanation of reference numerals in the attached drawings: 1. Box body; 2. Support frame; 21. Serrated edge; 22. Slot; 3. First limiting slot; 4. Air jet frame; 5. Air outlet; 6. Placement slot; 7. Barrier plate; 9. Connecting assembly; 91. Screw; 92. First nut; 93. Locking groove; 94. Protrusion; 95. Locking rod; 96. First sliding groove; 97. Sliding rod; 98. Slide plate; 99. Second sliding groove; 910. Second nut; 911. Second limiting slot; 10. Air pipe. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0030] Example
[0031] Please see Figure 1-5 This utility model provides a technical solution: a separation device for sulfur-free paper, including a box body 1, which is installed on the top of a lifting platform (not shown in the figure). The top of the box body 1 is equipped with a cylinder (not shown in the figure) for picking up sulfur-free paper. A suction cup (not shown in the figure) is connected to the push rod end of the cylinder. The suction cup moves downward under the push of the cylinder, thereby picking up the sulfur-free paper. The push rod end of the paper-picking lifting cylinder drives the suction cup downward, toward the stack of sulfur-free paper in the placement groove 6 inside the box body 1. Simultaneously, the lifting platform moves downward, so that the top of the stack of sulfur-free paper contacts the support frame 2. The box body 1 has a placement groove 6 inside, and sulfur-free paper is placed inside the placement groove 6.
[0032] The top of the box 1 has several first limiting grooves 3. The jet frame 4 is adapted to the inner side of the first limiting groove 3. The jet frame 4 is connected to the box 1 by screws. An air pipe 10 is fixed on one side of the jet frame 4. The air pipe 10 is connected to the air outlet 5.
[0033] Several support frames 2 are connected to both sides of the box body 1. Several serrations 21 are fixed on one side of each support frame 2, and slots 22 for inserting sulfur-free paper are provided between adjacent serrations 21. The serrations 21 on one side of the support frame 2 contact the edge of the sulfur-free paper. The sharp teeth of the serrations 21 insert into the gaps between the papers, breaking the electrostatic adsorption and causing the top layer of paper to be partially pried up. The slots 22 between adjacent serrations 21 allow the insertion of sulfur-free paper.
[0034] An air jet frame 4 is provided between adjacent support frames 2. Several air outlets 5 are opened on one side of the air jet frame 4, which are used to blow air into the gaps of the sulfur-free paper inserted into the slot 22. The air jet frame 4 blows air into the gaps of the sulfur-free paper inserted into the slot 22 through the air outlets 5 on one side. The airflow is introduced through the air pipe 10, and the air inlet of the air pipe 10 is connected to an air compressor to help push away the adsorbed paper. Baffle plates 7 are fixed around the top of the box body 1. The suction cup adsorbs the separated single sheet of sulfur-free paper under the push of the cylinder. Then the cylinder begins to rise. During the rise, the cylinder push rod reciprocates, causing the adsorbed sulfur-free paper to shake. At the same time, the baffle plates 7 around the top of the box body 1 act as physical barriers to prevent the adsorbed paper from sticking to the lower layer of paper due to static electricity, ensuring that only a single sheet of paper is lifted.
[0035] A connecting component 9 is provided on one side of the box body 1. The connecting component 9 is used for the assembly and disassembly of the support frame 2. The connecting component 9 includes a protrusion 94 and a sliding plate 98. Two sliding rods 97 are fixed on the outer side of the sliding plate 98. A locking groove 93 is provided on one side of the protrusion 94. A second sliding groove 99 is provided on the inner side of the box body 1. The inner wall of the second sliding groove 99 is provided with several first sliding grooves 96 and second limiting grooves 911. The first sliding grooves 96 and the second limiting grooves 911 are connected. Loosening the first nut 92 and rotating the screw 91 clockwise will cause the sliding plate 98 to slide in the second sliding groove 99 on the inner side of the box body 1. The sliding rods 97 on the outer side of the sliding plate 98 will move accordingly, causing the locking rods 95 fixed on the sliding rods 97 to leave the locking grooves 93 on the protrusion 94.
[0036] A screw 91 is rotatably connected to one side of the slide plate 98. A first nut 92 and a second nut 910 are threadedly connected to the outside of the screw 91. The second nut 910 is fixedly embedded in the inside of the box 1. The slide plate 98 is slidably connected to the inside of the second slide groove 99.
[0037] Several locking rods 95 are fixed on one side of the slide rod 97. When the locking rod 95 is inserted into the inner side of the locking groove 93, the support frame 2 is in the installed state. When the locking rod 95 leaves the inner side of the locking groove 93, the support frame 2 is in the disassembled state. The protrusion 94 is adapted to the inner side of the second limiting groove 911. The protrusion 94 is fixed to the bottom of the support frame 2. When the locking rod 95 is disengaged from the locking groove 93, the support frame 2 is in the disassembled state. The support frame 2 can be removed from the box 1. After replacement, the screw 91 is turned counterclockwise and the first nut 92 is tightened to fix it again.
[0038] Working principle: When the equipment is started, the paper-grabbing lifting cylinder responsible for paper gripping descends below the box 1 where the sulfur-free separation paper is fed. During the descent, the lifting platform connected to the box 1 moves down synchronously, so that the sulfur-free paper in the placement slot 6 inside the box 1 contacts the support frame 2 on both sides, preparing for the subsequent separation action.
[0039] As the lifting platform continues to descend, the serrations 21 fixed on one side of the support frame 2 come into contact with the edge of the sulfur-free paper. Under the action of the serrations 21, the sulfur-free paper is inserted between the slots 22, which breaks the electrostatic adsorption force between the papers and causes the top layer of sulfur-free paper to be partially pried up. The air outlet 5 moves synchronously with the serrations 21, and the air jet frame 4 installed between the adjacent support frames 2 starts the "blowing action". Air is blown into the gap of the sulfur-free paper pried up by the serrations 21 through the air outlet 5 opened on one side of the air jet frame 4. The airflow further pushes away the lower layer of paper that is electrostatically adsorbed, ensuring that the top layer of sulfur-free paper is completely separated from the lower layer of paper.
[0040] Once the top sheet of sulfur-free paper is completely separated from the bottom sheet, the suction cup connected to the push rod end of the paper suction lifting cylinder successfully absorbs the separated single sheet of sulfur-free paper. Then, the paper suction lifting cylinder begins to rise. During the rise of the paper suction lifting cylinder, its push rod end reciprocates, causing the absorbed sulfur-free paper to shake. At this time, the baffle plate 7 fixed around the top of the box 1 plays a physical blocking role. On the one hand, it prevents the absorbed sulfur-free paper from re-adhering to the bottom sheet of sulfur-free paper during the shaking process. On the other hand, it breaks the residual electrostatic adsorption force between the papers, avoiding the excess sulfur-free paper in the box 1 placement slot 6 from being "carried away" by static electricity when the paper suction lifting cylinder rises. This reduces abnormalities such as paper not being separated, multiple sheets being picked up at once, or paper jams, improves equipment operating efficiency, and reduces manpower for abnormal handling.
[0041] When the serration 21 on one side of the support frame 2 is damaged and needs to be replaced, loosen the first nut 92 on the outside of the screw 91 connected to the sliding plate 98 until the first nut 92 moves to the end of the screw 91 near the handwheel. Rotate the screw 91 clockwise. Since the second nut 910 connected to the screw 91 is fixedly embedded in the inside of the box 1, the rotating screw 91 drives the sliding plate 98 to slide in the second sliding groove 99 opened on the inside of the box 1. The two sliding rods 97 fixed on the outside of the sliding plate 98 move synchronously with the sliding plate 98, thereby driving the several locking rods 95 fixed on one side of the sliding rod 97 to leave the inside of the locking groove 93 opened on one side of the protrusion 94. At this time, the support frame 2 switches from the installed state to the disassembled state.
[0042] Since the protrusion 94 is adapted to the inner side of the second limiting groove 911 of the box body 1 and fixed to the bottom of the support frame 2, after the locking rod 95 is completely disengaged from the locking groove 93, the support frame 2 can be removed from both sides of the box body 1 to replace the damaged saw teeth 21. After the replacement is completed, the operation is reversed to reinstall the support frame 2, so that the locking rod 95 is inserted into the locking groove 93 again, the installation state of the support frame 2 is restored, and the first nut 92 is tightened to prevent the screw 91 from rotating loosely by using double nuts.
[0043] In summary, by having the serrations 21 fixed to one side of the support frame 2 contact the edge of the sulfur-free paper, the top layer of sulfur-free paper is partially pried up, disrupting the electrostatic adsorption between the papers. Simultaneously, the air outlet 5 blows air into the gaps of the pried-up sulfur-free paper, further pushing apart the electrostatically adsorbed lower layer of paper, ensuring that the top layer of sulfur-free paper is completely separated from the lower layer. After the top layer of sulfur-free paper is completely separated from the lower layer, the baffle plate 7 acts as a physical barrier, preventing the sulfur-free paper adsorbed during the shaking process from re-adhering to the lower layer, while also disrupting the residual electrostatic adsorption between the papers. The suction cup connected to the push rod end of the paper suction lifting cylinder can successfully adsorb the separated single sheet of sulfur-free paper, avoiding the situation of adsorbing multiple sheets of paper, reducing the occurrence of abnormal situations such as paper not separating, multiple sheets being picked up at once, or paper jams, thereby improving the operating efficiency of the equipment, enabling the equipment to operate more stably and efficiently, and ensuring production continuity.
[0044] When the serration 21 on one side of the support frame 2 is damaged and needs to be replaced, the first nut 92 on the outside of the screw 91 is loosened, and the screw 91 is rotated clockwise to drive the slide plate 98 to slide in the second slide groove 99 opened on the inside of the box 1. This causes several locking rods 95 fixed on one side of the slide rod 97 to leave the locking groove 93 opened on the side of the protrusion 94, which can easily switch the support frame 2 from the installed state to the disassembled state. The operation process is clear and simple, which makes it convenient for staff to quickly carry out disassembly work. The disassembly and installation of the support frame 2 does not require complicated tools and professional skills. Ordinary maintenance personnel can complete the operation, reducing the downtime of the equipment due to the replacement of parts.
[0045] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.
Claims
1. A separation device for sulfur-free paper, comprising a housing (1), characterized in that, The box body (1) is provided with a placement groove (6) inside, and sulfur-free paper is placed inside the placement groove (6); The box body (1) is connected to several support frames (2) on both sides. Several serrations (21) are fixed on one side of the support frame (2). A slot (22) for inserting sulfur-free paper is provided between adjacent serrations (21). An air jet frame (4) is provided between adjacent support frames (2). A plurality of air outlets (5) are provided on one side of the air jet frame (4). The air outlets (5) are used to blow air into the gap of the sulfur-free paper inserted into the slot (22). The box body (1) is fixed with baffle plates (7) around its top. The box body (1) is provided with a connecting component (9) on one side, and the connecting component (9) is used to support the assembly and disassembly of the frame (2); The connecting component (9) includes a protrusion (94) and a sliding plate (98). Two sliding rods (97) are fixed on the outside of the sliding plate (98), and a locking groove (93) is provided on one side of the protrusion (94).
2. The separation device for sulfur-free paper according to claim 1, characterized in that, The top of the box (1) is provided with several first limiting grooves (3), and the jet frame (4) is adapted to the inner side of the first limiting grooves (3).
3. A separation device for sulfur-free paper according to claim 2, characterized in that, The jet frame (4) is connected to the box body (1) by screws. An air pipe (10) is fixed on one side of the jet frame (4), and the air pipe (10) is connected to the air outlet (5).
4. A separation device for sulfur-free paper according to claim 1, characterized in that, The inner side of the box body (1) is provided with a second sliding groove (99), and the inner wall of the second sliding groove (99) is provided with a plurality of first sliding grooves (96) and second limiting grooves (911), and the first sliding grooves (96) and the second limiting grooves (911) are connected.
5. A separation device for sulfur-free paper according to claim 4, characterized in that, A screw (91) is rotatably connected to one side of the slide plate (98), and a first nut (92) and a second nut (910) are threadedly connected to the outside of the screw (91).
6. A separation device for sulfur-free paper according to claim 5, characterized in that, The second nut (910) is fixedly embedded in the inner side of the box (1), and the slide plate (98) is slidably connected to the inner side of the second slide groove (99).
7. A separation device for sulfur-free paper according to claim 6, characterized in that, A plurality of locking rods (95) are fixed on one side of the slide rod (97). When the locking rod (95) is inserted into the inside of the locking groove (93), the support frame (2) is in the installed state. When the locking rod (95) leaves the inside of the locking groove (93), the support frame (2) is in the disassembled state.
8. A separation device for sulfur-free paper according to claim 7, characterized in that, The protrusion (94) is adapted to the inner side of the second limiting groove (911), and the protrusion (94) is fixed to the bottom of the support frame (2).