A fall-preventing and easily replaceable film roll support structure

CN224783367UActive Publication Date: 2026-09-22浙江四方股份有限公司
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Patent Information

Application Number
CN202522252471.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-09-22
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

[0002]插秧机覆膜工作,需要将膜卷安装在插秧机上,进而在进行覆膜时从膜卷上抽膜进行覆盖,但是对于膜卷的更换比较麻烦,一般需要将膜卷两端均取下,进而进行更换膜的工作,但是这样更换影响更换速度也提高工作量

Benefits of technology

[0012]本申请的有益效果在于:提供了一种防掉落且易于更换的膜卷支撑结构,通过设置轴轮,通过轴轮内环形槽与膜支架内轴槽配合,能够实现膜卷轴一端单独离开膜支架另一端仍然被膜支架限位,能够只需一人就可在任何一侧将膜轴上的膜卷进行更换,一改过去需要两人才能更换膜卷的作业流程,省人省力。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a film roll supporting structure which is capable of preventing the film roll from falling and is easy to replace, and belongs to the field of film roll supporting structures. The film roll supporting structure comprises two film supports, the film supports are internally provided with shaft grooves with one side being open, the lower side of the shaft groove is semicircular and is chamfered at the connection position with the upper end, the two shaft grooves are capable of accommodating film shafts, the film shafts are capable of accommodating film rolls, two shaft wheels are installed on the film shafts in the direction of the film shaft axis, the shaft wheels are provided with annular grooves in the middle, the width of the annular groove is greater than the length of the film support in the direction of the film shaft axis, and the cross section shape of the annular groove is isosceles trapezoidal, so that the shaft wheel has a certain angle of inclination and a space for movement when the shaft wheel is clamped on the two sides of the film support, the one end of the film shaft is moved to incline the other end of the shaft wheel in the shaft groove when the film roll is loaded or unloaded, the film roll on the film shaft can be replaced by one person on any side by moving the one end of the film shaft away from the shaft groove, and the operation process of replacing the film roll by two people in the past is changed, and manpower and labor are saved.
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Description

Technical Field

[0001] This application relates to the field of membrane roll support, and more specifically, to a membrane roll support structure that is resistant to falling and easy to replace. Background Technology

[0002] The film covering work of rice transplanters requires the film roll to be installed on the rice transplanter, and then the film is pulled out from the film roll to cover the rice. However, the replacement of the film roll is relatively troublesome. Generally, both ends of the film roll need to be removed to replace the film, which affects the replacement speed and increases the workload.

[0003] A membrane roll support structure that prevents falling and is easy to replace is now provided to solve the above problems. Utility Model Content

[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0005] To address the technical problems mentioned in the background section, some embodiments of this application provide a membrane roll support structure that is drop-proof and easy to replace, comprising: two membrane supports, each membrane support having a shaft groove, the lower side of which is semi-circular and chamfered at the connection point with the upper end; a membrane shaft can be placed in the two shaft grooves; a membrane roll can be inserted into the membrane shaft; two axle wheels are fitted with the membrane shaft with clearance fit and installed along the axis of the membrane shaft; each axle wheel has an annular groove in the middle; wherein the shaft grooves are open on both sides along the axis of the membrane shaft, and the shaft grooves are located away from the membrane support mounting portion. The annular groove has an opening on one side of the wall. The width of the annular groove is greater than the length of the membrane support along the axis of the membrane shaft. The cross-sectional shape of the annular groove is an isosceles trapezoid, which allows the axle wheel to have a certain tilting angle when it is engaged on both sides of the membrane support. This facilitates the movement of one end of the membrane shaft during the loading and unloading of the membrane roll, causing the axle wheel at the other end to tilt within the groove. By having one end of the membrane shaft leave one side of the groove, only one person is needed to replace the membrane roll on either side. The chamfer at the connection between the lower and upper ends of the groove facilitates the axle wheel entering the semi-circular shape at the lower end of the groove.

[0006] Furthermore, The upper wall of the shaft groove is arc-shaped and fits the shape of the annular groove in the shaft wheel.

[0007] Furthermore, The opening size of the shaft groove is larger than the size of the annular groove in the shaft wheel.

[0008] Furthermore, The inner end wall of the shaft groove is made of wear-resistant material, and the inner end wall of the shaft groove is detachably fixed with elastic wear-resistant material.

[0009] Furthermore, The membrane shaft has two detachable fixed connections with respect to the membrane rolls, and the two inner pins can limit the position of the two membrane rolls.

[0010] Furthermore, The membrane shaft has two detachable fixed connections with two outer pins symmetrical about the shaft wheel. The outer pins and the nearest inner pin together limit the position of the shaft wheel.

[0011] Furthermore, When the two shaft wheels are positioned, the distance between the annular grooves inside the two shaft wheels is the same as the distance between the two membrane supports, which allows the two shaft wheels to be inserted into the two shaft grooves, and the shaft wheels are positioned in the shaft grooves by the outer diameter portion of the two shaft wheels.

[0012] The beneficial effects of this application are as follows: It provides a membrane roll support structure that prevents falling and is easy to replace. By setting a shaft wheel, and through the cooperation between the inner annular groove of the shaft wheel and the inner shaft groove of the membrane support, it is possible to allow one end of the membrane roll shaft to leave the membrane support independently while the other end is still limited by the membrane support. Only one person is needed to replace the membrane roll on either side, which changes the previous operation process that required two people to replace the membrane roll, saving manpower and effort. Attached Figure Description

[0013] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0014] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0015] In the attached diagram: Figure 1 This is an overall schematic diagram of this application; Figure 2 yes Figure 1 The left view.

[0016] Figure label: 1. Export pin; 2. Shaft wheel; 3. Domestic pin; 4. Membrane roll; 5. Membrane support; 6. Membrane shaft; 7. Shaft groove. Detailed Implementation

[0017] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0018] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0019] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0020] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0021] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] Example 1, refer to Figure 1 Figure 2 illustrates a film roll support structure that is resistant to falling and easy to replace, comprising: two film supports 5, which can be installed and fixed on a rice transplanter; each film support 5 has a shaft groove 7 with one side opening; the lower side of the shaft groove 7 is semi-circular and chamfered at the connection point with the upper end; a film shaft 6 can be placed in the two shaft grooves 7; a film roll 4 can be inserted into the film shaft 6; two shaft wheels 2 are fitted with the film shaft 6 with clearance fit and installed along the axis of the film shaft 6; each shaft wheel 2 has an annular groove in the middle; wherein, the shaft groove 7 is open on both sides along the axis of the film shaft 6, and the upper side of the shaft groove 7 away from the mounting part of the film support 5 is open; the annular groove... The width is greater than the length of the membrane support 5 along the axis of the membrane shaft 6. The cross-sectional shape of the annular groove is an isosceles trapezoid, which allows the shaft wheel 2 to have a certain tilt angle movement space when it is locked on both sides of the membrane support 5. This facilitates the movement of one end of the membrane shaft 6 with the other end of the shaft wheel 2 in the shaft groove 7 when loading and unloading the membrane roll 4. By having one end of the membrane shaft 6 leave one side of the shaft groove 7, only one person is needed to replace the membrane roll 4 on either side, which changes the previous operation process that required two people to replace the membrane roll, saving manpower and effort. The chamfer at the connection position between the lower and upper ends of the shaft groove 7 facilitates the shaft wheel 2 to enter the semi-circular shape at the lower end of the shaft groove 7.

[0023] The upper wall of the shaft groove 7 is arc-shaped and fits the shape of the annular groove in the shaft wheel 2. This facilitates the limiting of the shaft wheel 2 when it is lifted upwards, and also increases the contact area between the shaft wheel 2 and the upper wall of the shaft groove 7 when it is lifted upwards. This avoids collision damage to the membrane shaft 6 and the shaft groove 7 caused by the small contact area between the shaft wheel 2 and the shaft groove 7 when it is lifted.

[0024] The opening size of the shaft groove 7 is larger than the size of the annular groove in the shaft wheel 2, which facilitates the transfer of the shaft wheel 2 away from the shaft groove 7.

[0025] The inner end wall of the shaft groove 7 is made of wear-resistant material, and the inner end wall of the shaft groove 7 is detachably fixed with elastic wear-resistant material.

[0026] The membrane shaft 6 is detachably fixedly connected to two inner pins 3 symmetrical about the membrane roll 4. The two inner pins 3 can limit the two membrane rolls 4 to prevent the membrane rolls 4 from moving along the axis of the membrane shaft 6 when using the film coating.

[0027] The membrane shaft 6 is detachably fixedly connected to two outer pins 1 symmetrical about the shaft wheel 2. The outer pins 1 and the nearest inner pin 3 together limit the shaft wheel 2 to prevent the shaft wheel 2 from moving along the axis of the membrane shaft 6.

[0028] When the two rollers 2 are limited, the distance between the annular grooves inside the two rollers 2 is the same as the distance between the two membrane supports 5, which allows the two rollers 2 to be inserted into the two shaft grooves 7, and the rollers 2 are limited in the shaft grooves 7 by the outer diameter portion of the two rollers 2, thus preventing the rollers 2 from moving along the axial direction of the membrane shaft 6.

[0029] In use, when loading or unloading the film roll 4 on either side, the film shaft 6 and the roller 2 on that side are removed from the corresponding shaft groove 7. At this time, the film shaft 6 and the roller 2 on the other side are slightly tilted in the shaft groove 7 on the other side, and are still limited and fixed by the film support 5 on the other side, which restricts the movement of the film shaft 6 along the axis of the film shaft 6. At this time, the inner pin 3 and the outer pin 1 on the loading and unloading side are removed. At this time, the roller 2 is no longer limited by the inner pin 3 and the outer pin 1. The roller 2 is taken out, and then the film roll 4 is pulled out or inserted into the film shaft 6. At this time, the film shaft 6 acts as a slide rail. After loading and unloading, the outer pin 1, roller 2 and inner pin 3 on the loading and unloading side are reinstalled, and the roller 2 and the film shaft 6 on the loading and unloading side are put back into the shaft groove 7 to complete the loading and unloading work. In this way, the loading and unloading of the film roll 4 can be completed by one person.

[0030] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A membrane roll support structure that prevents falling and is easy to replace, comprising: Two membrane supports (5) and a membrane shaft (6), wherein the two membrane supports (5) can be fixedly installed on a rice transplanter, characterized in that: A membrane roll support structure that prevents falling and is easy to replace also includes, The shaft groove (7) is provided inside the membrane support (5). The membrane roll (4) is fitted with a clearance fit on the membrane shaft (6) along the axial direction of the membrane shaft (6). The shaft wheel (2) is provided with two clearance fits and is installed on the membrane shaft (6) along the axial direction of the membrane shaft (6). The shaft groove (7) is open on both sides along the axial direction of the membrane shaft (6), and the shaft groove (7) is open on the upper side of one end wall away from the installation part of the membrane support (5). The shaft wheel (2) is provided with an annular groove in the middle. The width of the annular groove is greater than the length of the membrane support (5) along the axial direction of the membrane shaft (6). The cross-sectional shape of the annular groove is an isosceles trapezoid.

2. The membrane roll support structure that is resistant to falling and easy to replace according to claim 1, characterized in that: The upper wall of the shaft groove (7) is arc-shaped and fits the shape of the annular groove in the shaft wheel (2).

3. The membrane roll support structure that is resistant to falling and easy to replace according to claim 1, characterized in that: The opening size of the shaft groove (7) is larger than the size of the annular groove in the shaft wheel (2).

4. The membrane roll support structure that is resistant to falling and easy to replace according to claim 1, characterized in that: The inner end wall of the shaft groove (7) is made of wear-resistant material, and the inner end wall of the shaft groove (7) is detachably fixed with elastic wear-resistant material.

5. The membrane roll support structure that is resistant to falling and easy to replace according to claim 1, characterized in that: The inner pin (3) is provided with two symmetrical and detachable fixed connections to the membrane shaft (6) about the membrane roll (4). The two inner pins (3) can limit the two film rolls (4).

6. The membrane roll support structure that is resistant to falling and easy to replace according to claim 5, characterized in that: The outer pin (1) is provided with two symmetrically and detachably fixedly connected to the membrane shaft (6) about the axle wheel (2). The outer pin (1) and the inner pin (3) closest to it together limit the position of the axle wheel (2).

7. The membrane roll support structure that is resistant to falling and easy to replace according to claim 6, characterized in that: When the two shaft wheels (2) are limited, the distance between the annular grooves inside the two shaft wheels (2) is the same as the distance between the two membrane supports (5), so that the two shaft wheels (2) can be inserted into the two shaft grooves (7) and the shaft wheels (2) are limited in the shaft grooves (7) by the outer diameter portion of the two shaft wheels (2).