Aluminum foil winding machine
Patent Information
- Application Number
- CN202522097216.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-29
AI Technical Summary
但是这类传动方式在实际应用中表现出明显的局限性
本实用新型通过增设可调节的右夹具底座,通过调节右夹具底座将骨架夹紧,实现了对卷绕过程中铝箔的实时定位与防跑偏控制,确保了卷绕形态的整齐划一,最终提升了产品的合格率与质量稳定性。
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Figure CN224783385U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum foil winding technology, specifically to an aluminum foil winding machine. Background Technology
[0002] Early aluminum foil winding machines primarily relied on basic mechanical transmission systems, such as belt drives and gear drives. These devices used electric motors to power the aluminum foil material, winding it into a coil along a predetermined path. However, these transmission methods exhibited significant limitations in practical applications. On one hand, belt drives were prone to slippage or stretching due to material fatigue, changes in ambient temperature and humidity, and other factors, leading to unstable transmission ratios. On the other hand, while gear drives were more reliable than belt drives, they still suffered from backlash and wear, affecting motion accuracy. Furthermore, mechanical vibration and inertial impacts were difficult to avoid, further reducing the smoothness and consistency of the winding process.
[0003] In view of this, an aluminum foil winding machine is proposed from a practical perspective. Utility Model Content
[0004] The purpose of this invention is to provide an aluminum foil winding machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An aluminum foil winding machine includes a left mold mechanism, a right mold mechanism, and a braking mechanism. The left mold mechanism and the right mold mechanism are arranged in a straight line, and the braking mechanism is arranged perpendicular to the left and right mold mechanisms. The left mold mechanism includes a left mold, a servo motor that drives the left mold to rotate, and a pin. The right mold mechanism includes a right mold base and a right mold. The right mold base is movably mounted on the right mold mechanism. The braking mechanism includes a brake adjusting rod, a brake base, a brake shaft, a brake disc, and an aluminum foil reel mounted on the brake shaft.
[0006] Preferably, the pin is disposed on the side of the left mold mechanism near the right mold mechanism.
[0007] Preferably, the right mold mechanism has a pin hole, and the pin connects the left mold mechanism and the right mold mechanism.
[0008] Preferably, the pin drives the right mold mechanism to rotate.
[0009] Preferably, it also includes a skeleton.
[0010] Preferably, the skeleton is provided with pin holes for passing through the pins to fix the skeleton to the left mold mechanism.
[0011] Preferably, the frame is used to hold aluminum foil.
[0012] Preferably, the left mold mechanism further includes a left mold base.
[0013] The beneficial effects of this utility model are: This invention adds an adjustable right clamp base, which clamps the frame by adjusting the right clamp base, thereby achieving real-time positioning and anti-deviation control of the aluminum foil during the winding process, ensuring the uniformity of the winding shape, and ultimately improving the product's pass rate and quality stability. Attached Figure Description
[0014] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a schematic diagram of the left and right mold mechanisms of this utility model; Figure 3 This is a schematic diagram of the braking mechanism of this utility model; Reference numerals in the attached drawings: 1. Left mold mechanism; 2. Right mold mechanism; 3. Braking mechanism; 4. Left mold base; 5. Servo motor; 6. Left mold; 7. Frame; 8. Right mold; 9. Right mold base; 10. Pin; 11. Aluminum foil reel; 12. Brake shaft; 13. Brake adjusting rod; 14. Brake disc; 15. Brake base. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] In the description of this utility model, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0018] Please see Figures 1-3 , Figures 1-3 An aluminum foil winding machine according to the present invention is shown schematically.
[0019] An aluminum foil winding machine is characterized by comprising a left mold mechanism 1, a right mold mechanism 2, and a brake mechanism 3. The left mold mechanism 1 and the right mold mechanism 2 are arranged in a straight line, and the brake mechanism 3 is arranged perpendicular to the left and right mold mechanisms. The left mold mechanism 1 includes a left mold 6, a servo motor 5 that drives the left mold 6 to rotate, and a pin 10. The right mold mechanism 2 includes a right mold base 9 and a right mold 8. The right mold base 9 is movably disposed on the right mold mechanism 2. The brake mechanism 3 includes a brake adjusting rod 13, a brake base 15, a brake shaft 12, a brake disc 14, and an aluminum foil reel 11 mounted on the brake shaft 12.
[0020] The brake disc 14 clamps the brake shaft 12 to apply the brake.
[0021] The brake adjustment lever 13 is used to adjust the tightness of the clamp.
[0022] Furthermore, the pin 10 is located on the side of the left mold mechanism 1 near the right mold mechanism 2.
[0023] Furthermore, a pin hole is provided on the right mold mechanism 2, and the pin 10 connects the left mold mechanism 1 and the right mold mechanism 2.
[0024] In this process, the gap between the left and right molds is adjusted to a suitable size by adjusting the right clamp base 9.
[0025] Furthermore, pin 10 drives the right mold mechanism 2 to rotate.
[0026] Furthermore, it also includes skeleton 7.
[0027] Furthermore, the frame 7 is provided with pin holes for passing through pins 10 to fix the frame 7 to the left mold mechanism 1.
[0028] Furthermore, the frame 7 is used to hold the aluminum foil.
[0029] The process involves placing the frame 7 through the pin 10 onto the left mold 6, securing the aluminum foil to the frame 7, and manually adjusting the right mold 8 to align it with the pin 10 to clamp the frame 7. A measuring tool is used to measure the parallelism of the two molds, using the left mold 6 as a reference and adjusting the position via the right mold 8. After adjusting the brake clamping force, the servo motor 5 begins to rotate, winding the aluminum foil onto the frame 7.
[0030] The beneficial effects of this utility model are: This invention adds an adjustable right clamp base, which clamps the frame by adjusting the right clamp base, thereby achieving real-time positioning and anti-deviation control of the aluminum foil during the winding process, ensuring the uniformity of the winding shape, and ultimately improving the product's pass rate and quality stability.
[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum foil winding machine, characterized in that, The device includes a left mold mechanism, a right mold mechanism, and a braking mechanism. The left mold mechanism and the right mold mechanism are arranged in a straight line, and the braking mechanism is arranged perpendicular to the left and right mold mechanisms. The left mold mechanism includes a left mold, a servo motor that drives the left mold to rotate, and a pin. The right mold mechanism includes a right mold base and a right mold. The right mold base is movably mounted on the right mold mechanism. The braking mechanism includes a brake adjusting rod, a brake base, a brake shaft, a brake disc, and an aluminum foil reel mounted on the brake shaft.
2. An aluminum foil winding machine according to claim 1, characterized in that, The pin is located on the side of the left mold mechanism closest to the right mold mechanism.
3. An aluminum foil winding machine according to claim 2, characterized in that, The right mold mechanism has a pin hole, and the pin connects the left mold mechanism and the right mold mechanism.
4. An aluminum foil winding machine according to claim 3, characterized in that, The pin drives the right mold mechanism to rotate.
5. An aluminum foil winding machine according to claim 4, characterized in that, It also includes the skeleton.
6. An aluminum foil winding machine according to claim 5, characterized in that, The frame is provided with pin holes for passing through the pins to fix the frame to the left mold mechanism.
7. An aluminum foil winding machine according to claim 6, characterized in that, The frame is used to hold aluminum foil.
8. An aluminum foil winding machine according to claim 7, characterized in that, The left mold mechanism also includes a left mold base.