A galvanized sheet transfer device
Patent Information
- Application Number
- CN202522245565.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0003]传统镀锌板转运装置通常需要将板材先进行卷制,再通过小车将卷材运输至指定位置,随后再使用吊装设备将其搬运到转运车上完成转运,这一流程操作繁琐、环节多且耗时,同时容易因吊装或移动过程中板材表面接触、碰撞造成镀层划伤或变形,不仅增加了人工劳动强度,也降低了整体转运效率
本实用新型通过支撑架提供稳固的承载基础,电机固定在支撑架上部并与卷板组件的驱动轴连接,通过驱动轴旋转带动卷板组件对镀锌板进行卷制形成板卷,同时吊装臂与车间顶部迁移系统连接固定,在使用时,吊装臂插接至卷板组件卷成的镀锌板内圈,通过迁移系统沿轨道或导向路径完成平稳移动与转运,在此过程中,卷板组件保持板材整齐卷制并稳定支撑,电机的可控旋转使卷制速度与力度得到精确调节,吊装臂与迁移系统的联动实现板卷的悬挂移动和定向转运,从而省去传统先卷后小车再吊装的繁琐步骤,有效降低人工操作强度和板材损伤风险,同时保证镀锌板在转运过程中的完整性、平整性与安全性,实现生产线至仓储区或施工现场的高效、连续化搬运作业。
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Figure CN224783387U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of transfer technology, and specifically relates to a galvanized sheet transfer device. Background Technology
[0002] Galvanized sheet transfer is an operation specifically designed for the handling needs of steel structure and sheet products in the production and distribution process. Its core lies in the orderly loading, stable clamping and smooth transportation of batches of galvanized sheets through the cooperation of reasonable load-bearing frame, limiting clamping mechanism and roller or rail moving structure. It can quickly receive the sheets after they are unloaded from the production line and transfer them to the storage area. It can also complete the extraction and transfer of designated galvanized sheets to the processing or construction site in the storage area.
[0003] Traditional galvanized sheet transfer equipment typically requires the sheet to be rolled up first, then transported to a designated location by a trolley, and then hoisted onto a transfer vehicle to complete the transfer. This process is cumbersome, involves many steps, and is time-consuming. In addition, the coating is easily scratched or deformed due to contact or collision with the sheet surface during hoisting or moving, which not only increases the intensity of manual labor but also reduces the overall transfer efficiency. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a galvanized sheet transfer device.
[0005] To achieve the above objectives, this utility model provides a galvanized sheet transfer device, including a support frame, a motor, the motor being mounted on the upper part of the support frame; a coil assembly, the coil assembly being cylindrical in shape, and the drive shaft of the coil assembly being fixed inside the output end of the motor; and a lifting arm, the lifting arm being used to connect and fix to a workshop top migration system. In use, the lifting arm is inserted into the inner ring of the galvanized sheet coil formed by the coil assembly to cooperate with the migration system for transfer.
[0006] In the above technical solution, the lifting arm further includes a support plate fixed on the moving part of the migration system, and a contact plate for contacting and supporting the inner ring of the galvanized sheet is fixedly connected to the connecting arm fixed at the lower part of the support plate.
[0007] In the above technical solution, two rollers are rotatably installed at the bottom of the support frame, the plate rolling assembly is liftable and height-adjustable, and the diameter of the plate rolling assembly is telescopic. After the plate rolling is completed, the diameter of the plate rolling assembly is retracted and the galvanized plate roll is placed on the two rollers. A gap is formed between the plate rolling assembly and the galvanized plate roll so that a hoisting arm can be inserted. In the above technical solution, a support seat is fixedly connected to the output end of the hydraulic cylinder fixed on the upper part of the support frame. The support seat is slidably installed on the support frame. The hydraulic cylinder is used to connect to the hydraulic supply system, thereby realizing the lifting and lowering control of the support seat.
[0008] In the above technical solution, the motor is further fixedly installed inside the support base, and the rolling plate assembly includes a rotating shaft fixed to the output end inside the motor, with a partition plate fixedly connected to one side of the rotating shaft. In the above technical solution, a sliding rod slidably installed inside the rotating shaft has one end threaded through the rotating shaft and connected to a handle. When the handle rotates, it controls the sliding rod to extend or retract inside the rotating shaft. Several top plates are rotatably installed outside the rotating shaft via several rotating plates. The top plates are arranged in a circumferentially uniform array outside the rotating shaft. When the sliding rod moves, the top plates slidably connected to the partition plate extend or retract, thereby realizing the change in the outer diameter of the entire roll plate assembly.
[0009] Compared with the prior art, the present invention has the following beneficial effects: This invention provides a stable load-bearing foundation through a support frame. The motor is fixed to the upper part of the support frame and connected to the drive shaft of the coil assembly. The rotation of the drive shaft drives the coil assembly to roll the galvanized sheet into a coil. At the same time, the lifting arm is connected and fixed to the workshop top transfer system. In use, the lifting arm is inserted into the inner circle of the galvanized sheet rolled by the coil assembly. The transfer system completes the smooth movement and transfer along the track or guide path. During this process, the coil assembly keeps the sheet neatly rolled and stably supported. The controllable rotation of the motor allows for precise adjustment of the rolling speed and force. The linkage between the lifting arm and the transfer system realizes the suspension movement and directional transfer of the coil, thus eliminating the cumbersome steps of traditional coiling, trolley, and hoisting. This effectively reduces the intensity of manual operation and the risk of sheet damage, while ensuring the integrity, flatness, and safety of the galvanized sheet during the transfer process. It realizes efficient and continuous handling operations from the production line to the storage area or construction site. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model; Figure 2 This is a schematic diagram of the support frame structure proposed in this utility model; Figure 3 This is a partial structural diagram of the rolled plate assembly proposed in this utility model; Figure 4 This is a schematic diagram of the lifting arm structure proposed in this utility model.
[0011] In the diagram: 1. Support frame; 2. Support base; 3. Hydraulic cylinder; 4. Plate rolling assembly; 5. Roller; 6. Lifting arm; 7. Motor; 401. Partition; 402. Shaft; 403. Slide rod; 404. Top plate; 405. Throttle; 406. Rotating plate; 601. Support plate; 602. Connecting arm; 603. Contact plate. Detailed Implementation To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0012] like Figures 1-4 The galvanized sheet transfer device shown includes a support frame 1, a motor 7, which is mounted on the upper part of the support frame 1; a coil assembly 4, which is cylindrical in shape, and the drive shaft of the coil assembly 4 is fixed inside the output end of the motor 7; and a lifting arm 6, which is used to connect and fix to the workshop top transfer system. In use, the lifting arm 6 is inserted into the inner ring of the galvanized sheet coil formed by the coil assembly 4 to cooperate with the transfer system to perform the transfer action.
[0013] The aforementioned galvanized sheet transfer device provides a stable bearing foundation through the support frame 1. The motor 7 is fixed on the upper part of the support frame 1 and connected to the drive shaft of the coil assembly 4. The rotation of the drive shaft drives the coil assembly 4 to roll the galvanized sheet into a coil. At the same time, the lifting arm 6 is connected and fixed to the workshop top migration system. In use, the lifting arm 6 is inserted into the inner circle of the galvanized sheet rolled by the coil assembly 4, and the migration system completes the smooth movement and transfer along the track or guide path. During this process, the plate assembly 4 keeps the plate neatly rolled and stably supported, the controllable rotation of the motor 7 allows for precise adjustment of the rolling speed and force, and the linkage between the lifting arm 6 and the transfer system enables the suspension, movement and directional transfer of the plate roll, thereby eliminating the cumbersome steps of rolling first, then using a trolley and then lifting, effectively reducing the intensity of manual operation and the risk of plate damage.
[0014] In this embodiment, the lifting arm 6 includes a support plate 601 fixed on the moving part of the migration system, and a contact plate 603 for contacting and supporting the inner ring of the galvanized sheet is fixedly connected to the connecting arm 602 fixed at the lower part of the support plate 601. Two rollers 5 are rotatably installed at the bottom of the support frame 1. The plate coil assembly 4 can be raised and lowered, and the diameter of the plate coil assembly 4 can be extended and retracted. After the plate is rolled, the diameter of the plate coil assembly 4 is retracted and the galvanized sheet roll is placed on the two rollers 5. A gap is formed between the plate coil assembly 4 and the galvanized sheet roll so that the lifting arm 6 can be inserted. The lifting arm 6 includes a support plate 601 fixed on the moving part of the migration system, and a contact plate 603 fixed on its lower connecting arm 602 for contacting the inner ring of the galvanized sheet and providing stable support. Meanwhile, two rollers 5 are rotatably installed at the bottom of the support frame 1 to carry the sheet roll. The sheet roll assembly 4 can be adjusted vertically and has a telescopic diameter design. During the rolling process, the galvanized sheet is rolled into a coil by the coil assembly 4. After the rolling is completed, the diameter of the coil assembly 4 shrinks, so that the coil is placed securely on the roller 5. A gap is reserved between the coil assembly 4 and the coil, which can be used to insert the lifting arm 6, so as to achieve a smooth connection between the lifting arm 6 and the transfer system without damaging the sheet material. Together with the top transfer system, the coil is moved and oriented. Through the coordinated action of the support plate 601, contact plate 603, roller 5 and coil assembly 4, the flatness and integrity of the coil during the rolling, placement and transfer process are ensured, and the operation efficiency and safety are improved. The cumbersome process of traditional rolling, trolley transportation and hoisting is significantly simplified, and efficient and continuous galvanized sheet transfer operation is achieved.
[0015] In this embodiment, a support seat 2 is fixedly connected to the output end of a hydraulic cylinder 3 fixed to the upper part of the support frame 1. The support seat 2 is slidably mounted on the support frame 1. The hydraulic cylinder 3 is used to connect to the hydraulic supply system to realize the lifting control of the support seat 2. The motor 7 is fixedly mounted inside the support seat 2, and the plate winding assembly 4 includes a rotating shaft 402 fixed inside the output end of the motor 7. A partition plate 401 is fixedly connected to one side of the rotating shaft 402. A slide rod 403 slidably mounted inside the rotating shaft 402 has one end threaded through the rotating shaft 402 and connected to a handle 405. When the handle 405 rotates, it is used to control the slide rod 403 to extend and retract inside the rotating shaft 402. Several top plates 404 are rotatably mounted on the outside of the rotating shaft 402 through several rotating plates 406. The top plates 404 are arranged in a circumferentially uniform array outside the rotating shaft 402. When the slide rod 403 moves, the top plates 404 slidably connected to the partition plate 401 extend and retract, thereby realizing the change of the outer diameter of the entire plate winding assembly 4.
[0016] By fixing the output end of the hydraulic cylinder 3, which is fixed on the upper part of the support frame 1, to the support base 2, the support base 2 can be slidably installed on the support frame 1. After the hydraulic cylinder 3 is connected to the hydraulic supply system, precise lifting and lowering control of the support base 2 can be realized, thereby driving the plate rolling assembly 4 to adjust its position in the vertical direction. A motor 7 is fixedly installed inside the support base 2. The internal output end of the motor 7 is fixedly connected to the rotating shaft 402. A partition plate 401 is fixed to one end of the rotating shaft 402. A slide rod 403 is slidably installed inside the rotating shaft 402. One end of the slide rod 403 passes through the rotating shaft 402 and is screwed to the handle 405. By rotating the handle 405, the slide rod 403 can be controlled to extend and retract inside the rotating shaft 402, thereby driving the top plate 404, which is slidably connected to the slide rod 403, to perform radial extension and retraction along the outside of the rotating shaft 402. A number of top plates 404 are rotatably mounted on the outside of the rotating shaft 402 via a number of rotating plates 406. These top plates 404 are arranged in a uniform circumferential array. When the sliding rod 403 extends or retracts along the rotating shaft 402, the top plates 404 expand or contract radially through the sliding linkage between the sliding rod 403 and the partition plate 401, thereby realizing the adjustable change of the overall outer diameter of the roll plate assembly 4. In actual operation, the hydraulic cylinder 3 controls the lifting and lowering of the support seat 2 to match the position of the coil assembly 4 with the galvanized sheet. The motor 7 drives the rotating shaft 402 to rotate, which in turn drives the top plate 404 and the partition plate 401 to work together to adjust the outer diameter of the coil assembly 4 according to the size of the sheet, thereby rolling the galvanized sheet into a coil. This ensures that the sheet is evenly stressed, flat and does not deform during the rolling process. At the same time, it provides reliable support and space clearance for the subsequent insertion of the lifting arm 6 and the transportation of the transfer system, realizing the integrated and efficient operation of rolling, support and transfer functions.
[0017] Working principle: The support frame 1 provides a stable load-bearing foundation. The motor 7 is fixed on the upper part of the support frame 1 and connected to the drive shaft of the coil assembly 4. The rotation of the drive shaft drives the coil assembly 4 to roll the galvanized sheet into a coil. At the same time, the lifting arm 6 is connected and fixed to the workshop top transfer system. In use, the lifting arm 6 is inserted into the inner circle of the galvanized sheet rolled by the coil assembly 4. The transfer system completes the smooth movement and transfer along the track or guide path. During this process, the coil assembly 4 keeps the sheet neatly rolled and stably supported. The controllable rotation of the motor 7 allows for precise adjustment of the rolling speed and force. The linkage between the lifting arm 6 and the transfer system realizes the suspension movement and directional transfer of the coil, thereby eliminating the cumbersome steps of rolling first, then using a trolley, and then lifting, effectively reducing the intensity of manual operation and the risk of sheet damage.
[0018] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A galvanized sheet transfer device, comprising a support frame (1), characterized in that, Also includes: Motor (7), said motor (7) is mounted on the upper part of the support frame (1); The plate winding assembly (4) is cylindrical in shape, and the drive shaft of the plate winding assembly (4) is fixed inside the output end of the motor (7); The lifting arm (6) is used to connect and fix to the workshop top migration system. When in use, the lifting arm (6) is inserted into the inner ring of the galvanized sheet roll formed by the coil assembly (4) to cooperate with the migration system to perform the transfer action.
2. The galvanized sheet transfer device according to claim 1, characterized in that, The lifting arm includes a support plate (601) fixed on the moving part of the migration system, and a contact plate (603) for contacting and supporting the inner ring of the galvanized sheet is fixedly connected to the connecting arm (602) fixed on the lower part of the support plate (601).
3. The galvanized sheet transfer device according to claim 1, characterized in that, The support frame (1) has two rollers (5) rotatably mounted at its bottom. The plate rolling assembly (4) is adjustable in height and its diameter is adjustable in retractability. After the plate rolling is completed, the diameter of the plate rolling assembly (4) is retracted and the galvanized plate roll is placed on the two rollers (5). A gap is formed between the plate rolling assembly (4) and the galvanized plate roll so that a hoisting arm (6) can be inserted.
4. The galvanized sheet transfer device according to claim 3, characterized in that, A support seat (2) is fixedly connected to the output end of a hydraulic cylinder (3) fixed on the upper part of the support frame (1). The support seat (2) is slidably installed on the support frame (1). The hydraulic cylinder (3) is used to connect to the hydraulic supply system, thereby realizing the lifting control of the support seat (2).
5. A galvanized sheet transfer device according to claim 4, characterized in that, The motor (7) is fixedly installed inside the support base (2), and the plate assembly (4) includes a rotating shaft (402) fixed inside the output end of the motor (7), and a partition (401) is fixedly connected to one side of the rotating shaft (402).
6. A galvanized sheet transfer device according to claim 5, characterized in that, A slide rod (403) slidably installed inside the rotating shaft (402) has one end threaded through the rotating shaft (402) and connected to a handle (405). When the handle (405) is rotated, it is used to control the slide rod (403) to extend and retract inside the rotating shaft (402). Among them, a number of top plates (404) are rotatably installed on the outside of the rotating shaft (402) through a number of rotating plates (406). The number of top plates (404) are arranged in a circumferential uniform array outside the rotating shaft (402). When the slide rod (403) moves, the top plates (404) that are slidably connected to the partition plate (401) perform extension and retraction actions, thereby realizing the outer diameter change action of the entire rolling plate assembly (4).