A fully automatic belt splicing machine

CN224783410UActive Publication Date: 2026-09-22CHANGZHOU HUIDE PACKAGING MATERIALS LTD
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Patent Information

Application Number
CN202522429246.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-17
Publication Date
2026-09-22
Estimated Expiration
2035-11-17

AI Technical Summary

Technical Problem

[0003]现有围带合缝加工需人工手动将围带坯料输送至合缝工位,且合缝后需人工转移至裁切工位,工序间衔接依赖人力,生产效率低下,且人工成本高,人工送料易导致围带坯料边缘对接错位,易出现合缝不牢固、边缘起皱或开裂等质量问题,影响围带后续使用稳定性;且现有设备多针对单一规格的围带设计,当需要加工不同规格围带时,需拆卸更换大量零部件,调整周期长,无法满足多品种、小批量的生产需求,因此需要设计一种全自动围带合缝机来解决以上问题

Benefits of technology

1.该一种全自动围带合缝机,通过两个围带卷辊能够对围带进行卷绕支撑,并通过对围带卷辊的驱动转动能够将两条围带同时向左侧输送,并通过输送撑辊和从动压辊对两个围带的挤压保证围带能够稳定自动向左侧输送,并通过设置的导送撑辊能够对贴合的两个围带进行导向上料支撑处理,同时能够在合缝后自动输送至裁切位置处进行裁切,进而在加工过程中无需人工对围带进行频繁转移位置,实现对围带的自动合缝加工处理。

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Abstract

The utility model discloses a full -automatic surrounding band joint machine, right upper end front and back side of base all are fixedly connected with fixed support plate, the inner end surface of fixed support plate upper side all are rotatably connected with surrounding band roll, the upper end right side of base is fixedly connected with the feeding frame, the inboard lower end of feeding frame is rotatably connected with the conveying support roller, the upper side of conveying support roller is equipped with the driven pressure roller, the utility model discloses through two surrounding band roll can to surrounding band carry out winding support, and through the drive rotation of surrounding band roll can simultaneously with two surrounding band left -hand side conveying, and through the extrusion of conveying support roller and driven pressure roller to two surrounding band can guarantee that surrounding band is stable and automatically left -hand side conveying, and through the guiding of the guide support roller that sets up can to two surrounding bands that fit are oriented and are supported, can be in jointing simultaneously to cutting position place of automatic conveying to, and then in the processing process, do not need manual surrounding band to carry out frequent shift position, realize the automatic jointing processing treatment to surrounding band.
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Description

Technical Field

[0001] This utility model relates to the technical field of welt processing equipment, specifically a fully automatic welt seam sealing machine. Background Technology

[0002] Enclosures are widely used in pipeline insulation, equipment protection and other fields. The core process in their processing is seam joining, which involves joining and pressing the edges of the enclosure blank together to form a ring or cylindrical enclosure with a specific diameter and length.

[0003] The current webbing seam joining process requires manual feeding of the webbing blank to the joining station, and after joining, it needs to be manually transferred to the cutting station. The connection between processes relies on manpower, resulting in low production efficiency and high labor costs. Manual feeding is prone to misalignment of the edges of the webbing blank, which can easily lead to quality problems such as weak joining, wrinkling or cracking of the edges, affecting the stability of the webbing in subsequent use. Moreover, existing equipment is mostly designed for single-specification webbing. When processing webbing of different specifications, a large number of parts need to be disassembled and replaced, resulting in a long adjustment cycle. This cannot meet the production needs of multiple varieties and small batches. Therefore, it is necessary to design a fully automatic webbing seam joining machine to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a fully automatic girder sealing machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic girdle sealing machine, comprising a base, wherein fixed support plates are fixedly connected to the front and rear sides of the upper right end of the base, and girdle rollers are rotatably connected to the upper and lower sides of the inner end face of the fixed support plates, a feeding frame is fixedly connected to the upper right side of the base, and a conveying support roller is rotatably connected to the lower inner side of the feeding frame, and a driven pressure roller is provided above the conveying support roller; A pressing frame is fixedly connected to the upper middle position of the base. Positioning plates are provided on the front and rear ends of the inner side of the pressing frame. A lower heating pressing wheel is rotatably connected to the lower left side of the inner end face of the positioning plate. An upper heating pressing wheel is provided above the lower heating pressing wheel. The upper heating pressing wheel is slidably connected to the positioning plate. A cutting and unloading frame is fixedly connected to the upper left side of the base.

[0006] Preferably, a first motor is fixedly connected to the upper side of the front end face of the fixed support plate located at the front end, the output shaft of the first motor is fixedly connected to the upper side of the wrapping roller, the rear ends of the two wrapping rollers are fixedly connected to a pulley set, the front end of the inner transmission wheel of the two pulley sets is fixedly connected to a gear set, and the pulley set and the gear set are rotatably connected to the rear side of the fixed support plate.

[0007] Preferably, a lifting frame is slidably connected to the upper wall of the feeding frame, an adjusting screw is rotatably connected to the middle position of the lifting frame, the adjusting screw is spirally connected to the feeding frame, a turntable is fixedly connected to the upper end of the adjusting screw, and the lifting frame is rotatably connected to the driven pressure roller.

[0008] Preferably, a second motor is fixedly connected to the lower front end of the feeding frame, and the output shaft of the second motor is fixedly connected to the conveying support roller.

[0009] Preferably, a guide support roller is rotatably connected to the right side of the inner end face of the pressing frame, and electric push rods are fixedly connected to both the front and rear ends of the pressing frame. The inner piston rod of the electric push rod is fixedly connected to the positioning plate.

[0010] Preferably, a third motor is fixedly connected to the upper left side of the pressing frame, a threaded shaft is fixedly connected to the lower end of the output shaft of the third motor, a lifting sleeve is spirally connected to the outer side of the threaded shaft, a connecting telescopic rod is fixedly connected to the lower end of the lifting sleeve, and the inner piston rod of the connecting telescopic rod is rotatably connected to the upper heating pressing wheel.

[0011] Preferably, a hydraulic cylinder is fixedly connected to the upper end of the cutting and unloading frame, a knife holder is fixedly connected to the lower end of the inner piston rod of the hydraulic cylinder, a cutting knife is fixedly connected to the lower end of the knife holder, and a feeding conveyor belt is rotatably connected to the inner left end of the cutting and unloading frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This fully automatic webbing seam sealing machine uses two webbing rollers to wind and support the webbing. By driving the rotation of the webbing rollers, the two webbings can be simultaneously conveyed to the left. The conveying support roller and the driven pressure roller squeeze the two webbings to ensure that the webbings can be stably and automatically conveyed to the left. The set guide support roller can guide and support the two webbings to be joined. At the same time, it can automatically convey the webbings to the cutting position after sealing for cutting. Thus, there is no need for frequent manual repositioning of the webbings during the processing, realizing automatic sealing processing of the webbings.

[0013] 2. This fully automatic webbing seam sealing machine uses an electric push rod to drive the positioning plate to move, thereby positioning the side of the webbing. It also moves the lower and upper heating pressing rollers to adjust the heating and sealing position. Furthermore, the drive of the threaded shaft rotates the lifting sleeve, which in turn moves the connecting telescopic rod up and down, allowing the upper heating pressing roller to move up and down for adjustment. This not only controls the pressing force but also allows for adaptive adjustment based on the webbing thickness, facilitating the seam sealing of webbing of different specifications. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the installation structure of this utility model; Figure 2 This is a right view of the mounting structure of the fixed support plate and the surrounding roller of this utility model; Figure 3 This is a right view of the installation structure of the feeding frame and lifting frame of this utility model; Figure 4 This is a right view of the mounting structure of the pressing frame of this utility model; Figure 5 This is a left view of the installation structure of the cutting and blanking frame of this utility model.

[0015] In the diagram: 1. Base; 2. Fixed support plate; 3. Encircling roller; 4. Feeding frame; 5. Conveying support roller; 6. Driven pressure roller; 7. Pressing frame; 8. Positioning plate; 9. Lower heating pressing roller; 10. Upper heating pressing roller; 11. Cutting and unloading frame; 12. First motor; 13. Pulley assembly; 14. Gear assembly; 15. Lifting frame; 16. Adjusting screw; 17. Turntable; 18. Second motor; 19. Guide support roller; 20. Electric push rod; 21. Third motor; 22. Threaded shaft; 23. Lifting sleeve; 24. Connecting telescopic rod; 25. Hydraulic cylinder; 26. Knife holder; 27. Cutting knife; 28. Unloading conveyor belt. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Please refer to Figure 1-5 As shown, this utility model provides a fully automatic webbing seam sealing machine, including a base 1. The upper right end of the base 1 is fixedly connected to the front and rear sides of a fixed support plate 2. The inner end face of the fixed support plate 2 is rotatably connected to the upper and lower sides of a webbing roller 3. The webbing roller 3 can not only wind and support the webbing, but also automatically transport the webbing during rotation. The upper right end of the base 1 is fixedly connected to a feeding frame 4. The lower inner end of the feeding frame 4 is rotatably connected to a conveying support roller 5. A driven pressure roller 6 is provided above the conveying support roller 5. The conveying support roller 5 and the driven pressure roller 6 can squeeze the two webbings and stably transport the two pressed webbings. A pressing frame 7 is fixedly connected to the middle of the upper end of the base 1. The front and rear ends of the inner side of the pressing frame 7 are provided with positioning plates 8. The positioning plates 8 can be used to position the front and rear sides of the sash. The lower heating pressing wheel 9 is rotatably connected to the lower left side of the inner end face of the positioning plate 8. An upper heating pressing wheel 10 is provided above the lower heating pressing wheel 9. The upper heating pressing wheel 10 is slidably connected to the positioning plate 8. The lower heating pressing wheel 9 and the upper heating pressing wheel 10 can heat and press the sides of the two sashes. A cutting and blanking frame 11 is fixedly connected to the upper left side of the base 1.

[0018] Specifically, a first motor 12 is fixedly connected to the upper side of the front end face of the fixed support plate 2 at the front end. The output shaft of the first motor 12 is fixedly connected to the upper side of the wrapping roller 3. The rear ends of the two wrapping rollers 3 are fixedly connected to pulley sets 13. The front ends of the inner transmission wheels of the two pulley sets 13 are fixedly connected to gear sets 14. The pulley sets 13 and gear sets 14 are rotatably connected to the rear fixed support plate 2. By driving the first motor 12 to rotate, the upper wrapping roller 3 can rotate, thereby enabling the rear pulley sets 13 and gear sets 14 to drive the lower wrapping roller 3 to rotate in the opposite direction at the same time, so that the two wrapping belts can be output to the left at the same time.

[0019] Specifically, a lifting frame 15 is slidably connected to the upper wall of the feeding frame 4, and an adjusting screw 16 is rotatably connected to the middle position of the lifting frame 15. The adjusting screw 16 is screwed to the feeding frame 4, and a turntable 17 is fixedly connected to the upper end of the adjusting screw 16. The lifting frame 15 is rotatably connected to the driven pressure roller 6. By driving the turntable 17 to rotate, the adjusting screw 16 can drive the lifting frame 15 and the driven pressure roller 6 to move up and down, thereby enabling the driven pressure roller 6 to squeeze the shroud of different thicknesses.

[0020] Specifically, a second motor 18 is fixedly connected to the lower front end of the feeding frame 4. The output shaft of the second motor 18 is fixedly connected to the conveying support roller 5. The drive rotation of the second motor 18 enables the conveying support roller 5 and the driven pressure roller 6 to stably convey the two pressed belts.

[0021] Specifically, a guide roller 19 is rotatably connected to the right side of the inner end face of the pressing frame 7. The guide roller 19 can guide and convey the two belts. Electric push rods 20 are fixedly connected to the front and rear ends of the pressing frame 7. The inner piston rod of the electric push rod 20 is fixedly connected to the positioning plate 8. By driving the electric push rod 20 to extend and retract, the positioning plate 8 can move back and forth, thereby enabling the positioning plate 8 to correct and position the front and rear sides of the belts.

[0022] Specifically, a third motor 21 is fixedly connected to the upper left side of the pressing frame 7. A threaded shaft 22 is fixedly connected to the lower end of the output shaft of the third motor 21. A lifting sleeve 23 is spirally connected to the outer side of the threaded shaft 22. A connecting telescopic rod 24 is fixedly connected to the lower end of the lifting sleeve 23. The internal piston rod of the connecting telescopic rod 24 is rotatably connected to the upper heating pressing wheel 10. Driven by the third motor 21, the threaded shaft 22 can drive the lifting sleeve 23 and the connecting telescopic rod 24 to move up and down, thereby enabling the upper heating pressing wheel 10 to move up and down accordingly. This not only controls the pressing force but also allows for adaptive adjustment based on the thickness of the girder, facilitating the seam-jointing process for girder of different specifications.

[0023] Specifically, a hydraulic cylinder 25 is fixedly connected to the upper end of the cutting and blanking frame 11. A knife holder 26 is fixedly connected to the lower end of the inner piston rod of the hydraulic cylinder 25. A cutting blade 27 is fixedly connected to the lower end of the knife holder 26. A blanking conveyor belt 28 is rotatably connected to the inner left end of the cutting and blanking frame 11. The part after the seam is closed will be transported to the blanking conveyor belt 28. The blanking conveyor belt 28 can automatically blank the closed webbing. The activation and extension of the hydraulic cylinder 25 can drive the knife holder 26 to move the cutting blade 27 up and down, thereby cutting the closed webbing according to the required cutting length.

[0024] Working Principle: This utility model is a fully automatic webbing seam sealing machine. When seaming webbing, two webbing strips are first wound around the outside of the webbing roller 3. The upper webbing roller 3 is rotated by driving the first motor 12, which in turn drives the lower webbing roller 3 to rotate in the opposite direction via the rear pulley set 13 and gear set 14. This allows both webbing strips to be output to the left simultaneously. The conveying support roller 5 provides support for the webbing, while the adjusting screw 16 is adjusted by driving the turntable 17. The lifting frame 15 and the driven pressure roller 6 move up and down, allowing the driven pressure roller 6 to compress the sheaths of different thicknesses. Combined with the drive of the second motor 18, the conveying support roller 5 and the driven pressure roller 6 stably convey the two pressed sheaths. The two sheaths, which are in contact with each other, are conveyed to the upper end of the guide support roller 19. The electric push rod 20 is driven to extend and retract, allowing the positioning plate 8 to move back and forth. This enables the positioning plate 8 to correct and position the front and rear sides of the sheaths, ensuring proper seam finishing in subsequent processes. The process ensures high-quality workmanship. After the webbing is conveyed above the upper heating pressing roller 10, the third motor 21 drives the threaded shaft 22 to move the lifting sleeve 23 and the connecting telescopic rod 24 up and down, thereby allowing the upper heating pressing roller 10 to move up and down accordingly. This not only controls the pressing force but also allows for adaptive adjustment based on the thickness of the webbing, facilitating the joining of webbing of different specifications. Furthermore, the lower heating pressing roller 9 and the upper heating pressing roller 10 can heat and join the edges of the two webbing strips, and also improve the quality of the webbing. The belt undergoes continuous seam joining processing, and the joined portion is conveyed to the unloading conveyor belt 28. The unloading conveyor belt 28 can automatically unload the joined belt. The hydraulic cylinder 25 activates and extends, causing the cutter holder 26 to drive the cutting blade 27 to move up and down, thereby cutting the joined belt according to the required cutting length. During this process, only the two belts need to be manually moved to the seam position. Subsequently, automatic feeding, seam joining, cutting, and unloading can be achieved, greatly improving the efficiency of the belt seam joining process.

[0025] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic girdle sealing machine, comprising a base (1), characterized in that: The upper right end of the base (1) is fixedly connected to the front and rear sides of the base (1). The inner end face of the fixed support plate (2) is rotatably connected to the upper and lower sides of the fixed support plate (2). The upper right side of the base (1) is fixedly connected to the feeding frame (4). The lower inner side of the feeding frame (4) is rotatably connected to the conveying support roller (5). The conveying support roller (5) is provided above the driven pressure roller (6). A pressing frame (7) is fixedly connected to the middle position of the upper end of the base (1). The front and rear ends of the inner side of the pressing frame (7) are provided with positioning plates (8). The lower heating pressing wheel (9) is rotatably connected to the lower left side of the inner end face of the positioning plate (8). An upper heating pressing wheel (10) is provided above the lower heating pressing wheel (9). The upper heating pressing wheel (10) is slidably connected to the positioning plate (8). A cutting and unloading frame (11) is fixedly connected to the left side of the upper end of the base (1).

2. The fully automatic girdle sealing machine according to claim 1, characterized in that: A first motor (12) is fixedly connected to the upper side of the front end face of the fixed support plate (2) located at the front end. The output shaft of the first motor (12) is fixedly connected to the upper side of the belt roller (3). The rear ends of the two belt rollers (3) are fixedly connected to pulley sets (13). The front ends of the inner transmission wheels of the two pulley sets (13) are fixedly connected to gear sets (14). The pulley sets (13) and gear sets (14) are rotatably connected to the fixed support plate (2) at the rear.

3. The fully automatic girdle sealing machine according to claim 1, characterized in that: The upper wall of the feeding frame (4) is slidably connected to a lifting frame (15), and an adjusting screw (16) is rotatably connected at the middle position of the lifting frame (15). The adjusting screw (16) is spirally connected to the feeding frame (4), and a turntable (17) is fixedly connected to the upper end of the adjusting screw (16). The lifting frame (15) is rotatably connected to the driven pressure roller (6).

4. The fully automatic girdle sealing machine according to claim 1, characterized in that: The lower front end of the feeding frame (4) is fixedly connected to a second motor (18), and the output shaft of the second motor (18) is fixedly connected to the conveying support roller (5).

5. The fully automatic girdle sealing machine according to claim 1, characterized in that: The inner end face of the pressing frame (7) is rotatably connected to a guide support roller (19), and the front and rear ends of the pressing frame (7) are fixedly connected to electric push rods (20). The inner piston rod of the electric push rod (20) is fixedly connected to the positioning plate (8).

6. The fully automatic girdle sealing machine according to claim 1, characterized in that: A third motor (21) is fixedly connected to the upper left side of the pressing frame (7). A threaded shaft (22) is fixedly connected to the lower end of the output shaft of the third motor (21). A lifting sleeve (23) is spirally connected to the outer side of the threaded shaft (22). A connecting telescopic rod (24) is fixedly connected to the lower end of the lifting sleeve (23). The internal piston rod of the connecting telescopic rod (24) is rotatably connected to the upper heating pressing wheel (10).

7. The fully automatic girdle sealing machine according to claim 1, characterized in that: A hydraulic cylinder (25) is fixedly connected to the upper end of the cutting and unloading frame (11). A knife holder (26) is fixedly connected to the lower end of the inner piston rod of the hydraulic cylinder (25). A cutting knife (27) is fixedly connected to the lower end of the knife holder (26). A feeding conveyor belt (28) is rotatably connected to the inner left end of the cutting and unloading frame (11).