Tension balancing device for cloth-backed adhesive tape pulling
Patent Information
- Application Number
- CN202522458001.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-20
AI Technical Summary
然而,现有牵拉设备在运行时,常因牵拉速度波动、胶带自身厚度不均、导向部件磨损等因素,导致布基胶带在牵拉过程中受到的拉力不稳定
本实用新型整体结构简单,整个装置通过PLC控制器能够实现自动控制,无需人工频繁干预,降低了操作人员的劳动强度,同时可通过PLC控制器灵活调整预设拉力阈值,适应不同规格、不同材质和不同厚度的布基胶带的牵拉需求,通用性强,通过牵拉检测组件的设置可以对布基胶带在牵拉状态时的拉力进行实时检测,同时通过PLC控制器与牵拉检测组件相互配合的设置能够根据检测信号及时驱动对调节气缸进行通电作业,从而可以实现对拉力的动态调节,调节响应速度快、精度高,有效避免拉力过大或过小导致的产品质量问题,通过两组进出料组件与稳定限位组件相互配合的设置可以使布基胶带呈牵拉状态时进行运动限位,保证了布基胶带牵拉的稳定性。
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Figure CN224783445U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cloth tape production equipment, and in particular to a tension balancing device for pulling cloth tape. Background Technology
[0002] In the production of cloth-based adhesive tape, the stretching process is one of the key steps. Its purpose is to smoothly transport the semi-finished or finished cloth-based adhesive tape to subsequent processing stations, such as slitting and winding, at a set speed. However, existing stretching equipment often experiences unstable tension on the cloth-based adhesive tape during the stretching process due to factors such as fluctuations in stretching speed, uneven thickness of the tape itself, and wear of guide components. Excessive tension can cause problems such as tensile deformation and substrate breakage in cloth-based adhesive tapes, affecting product dimensional accuracy and mechanical properties. Conversely, insufficient tension can lead to slackness and wrinkles in the tape, disrupting subsequent processing steps and reducing production efficiency and product yield. Currently, the industry primarily uses manual periodic adjustment of tension rollers to control tension. This method is not only slow and inaccurate but also unable to adapt to dynamic changes during the pulling process, making it difficult to achieve continuous tension balance and meet the demands of modern continuous production. Therefore, we propose a tension balancing device for cloth-based adhesive tape pulling. Utility Model Content
[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a tension balancing device for pulling cloth-based adhesive tape.
[0004] The technical solution of this utility model: A tension balancing device for pulling cloth-based adhesive tape, comprising a frame, with feeding and discharging components at both ends of the frame, each feeding and discharging component including adjusting push rods on both sides of the frame, and an adjusting block at the output end of each adjusting push rod, an adjusting roller between the two sets of adjusting blocks, and a positioning roller above the adjusting roller on the frame, and a tension detection component at the middle position of the frame, the tension detection component including adjusting cylinders on both sides of the frame, and an adjusting block at the output end of each set of adjusting cylinders. The machine is equipped with sliders, and a tension roller is set between the two sets of sliders. A tension sensor is set at one end of the tension roller. Two sets of path rollers are set on both sides of the inner wall of the frame located at the tension detection component. A stabilizing limit component is set on one side of each set of feeding and discharging components on the frame. Each set of stabilizing limit components includes a drive motor. Bearing seats are set at the upper positions on both sides of the frame. A bidirectional threaded rod and a guide rod are respectively set between the two sets of bearing seats. Two sets of stabilizing plates are sleeved on the outside of the bidirectional threaded rod and the guide rod. A PLC controller is set on one side of the frame.
[0005] Preferably, the frame is U-shaped, with mounting slots at both ends of the frame. The mounting end of the adjusting push rod is installed corresponding to the bottom of the inner wall of the mounting slot, and the output end of the adjusting push rod is installed corresponding to the bottom side of the adjusting block. The two ends of the adjusting roller are respectively installed corresponding to the sides of the two sets of adjusting blocks that are close to each other. A shaft hole is provided at both ends of the frame, and the two ends of the positioning roller are installed corresponding to the shaft hole.
[0006] Preferably, the frame has assembly slots at the middle positions on both sides, the mounting end of the adjusting cylinder is installed corresponding to the bottom of the inner wall of the assembly slot, the output end of the adjusting cylinder is installed corresponding to the lower side of the slider, the two sides of the slider are in contact with the inner wall of the assembly slot, the two sides of the slider are provided with limit strips, the two sides of the inner wall of the assembly slot are provided with guide grooves, and the limit strips are installed corresponding to the guide grooves.
[0007] Preferably, each of the two sets of sliders has a second shaft hole, and the two ends of the tension roller are respectively installed corresponding to the second shaft holes on the two sets of sliders. The mounting end of the tension sensor is installed corresponding to one side of one set of sliders.
[0008] Preferably, multiple sets of shaft holes are provided on both sides of the frame, and the two ends of the multiple sets of path rollers are respectively installed corresponding to the shaft holes on both sides of the frame. The two sets of path rollers located on both sides of the tension detection component are arranged in a staggered manner.
[0009] Preferably, a mounting base is provided on one side of the frame, the mounting end of the drive motor is installed corresponding to the upper side of the mounting base, the mounting end of the bearing seat is installed corresponding to the upper side of the frame, each bearing seat has two sets of shaft holes, the two ends of the bidirectional threaded rod and the guide rod are respectively installed corresponding to the shaft holes on the two sets of bearing seats, the stabilizing plate is arranged in an "L" shape, the two sets of stabilizing plates are arranged correspondingly, each set of stabilizing plates has a threaded hole and a guide hole, and the stabilizing plate is sleeved on the outside of the bidirectional threaded rod and the guide rod through the threaded hole and the guide hole.
[0010] Preferably, the mounting end of the PLC controller is installed corresponding to one side of the frame, and the adjusting push rod, adjusting cylinder, tension sensor and drive motor are all electrically connected to the PLC controller.
[0011] Compared with the prior art, the present invention has the following beneficial technical effects: This utility model has a simple overall structure. The entire device can be automatically controlled by a PLC controller, eliminating the need for frequent manual intervention and reducing the labor intensity of operators. Simultaneously, the preset tension threshold can be flexibly adjusted via the PLC controller to adapt to the pulling requirements of fabric tapes of different specifications, materials, and thicknesses, demonstrating strong versatility. The tension detection component allows for real-time detection of the tension of the fabric tape under tension. Furthermore, the coordinated setup of the PLC controller and the tension detection component enables timely energization of the adjusting cylinder based on the detection signal, achieving dynamic adjustment of the tension. This results in fast response speed and high precision, effectively preventing product quality issues caused by excessive or insufficient tension. The coordinated setup of two sets of feeding / discharging components and a stabilizing limit component ensures the stability of the fabric tape under tension by limiting its movement. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the present invention when the cloth-based adhesive tape is in a stretched state; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a partial cross-sectional view of the present invention.
[0013] Reference numerals in the attached diagram: 1. Frame; 2. Feeding / Discharging assembly; 21. Adjusting push rod; 22. Adjusting block; 23. Adjusting roller; 24. Positioning roller; 3. Tension detection assembly; 31. Adjusting cylinder; 32. Slider; 33. Tension roller; 34. Tension sensor; 4. Path roller; 5. Stabilizing limit assembly; 51. Drive motor; 52. Bearing seat; 53. Bidirectional threaded rod; 54. Guide rod; 55. Stabilizing plate; 6. PLC controller; 7. Mounting base. Detailed Implementation
[0014] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0015] like Figure 1-3As shown, this utility model proposes a tension balancing device for pulling cloth-based adhesive tape, including a frame 1, which is U-shaped. Feeding and discharging components 2 are located at both ends of the frame 1. Each feeding and discharging component 2 includes adjusting push rods 21 located on both sides of the frame 1. Mounting grooves are provided at both ends of the frame 1. The mounting ends of the adjusting push rods 21 are correspondingly installed to the bottom of the inner wall of the mounting groove and are fixedly connected. An adjusting block 22 is provided at the output end of each adjusting push rod 21. The output end of the adjusting push rod 21 is correspondingly installed to one side of the bottom of the adjusting block 22 and is fixedly connected to the adjusting block 22. The adjusting block 22 is slidably connected to the mounting groove, and its two sides are in contact with the inner wall of the mounting groove. An adjusting roller 23 is provided between the two sets of adjusting blocks 22. The two ends of the adjusting roller 23 are respectively installed on one side of the two sets of adjusting blocks 22. The two ends of the adjusting roller 23 are respectively fixedly connected to the two sets of adjusting blocks 22. The positioning roller 24 is set on the frame 1 above the adjusting roller 23. The two ends of the frame 1 are respectively provided with shaft holes. The two ends of the positioning roller 24 are respectively installed with shaft holes. The two ends of the positioning roller 24 are rotatably connected with shaft holes. The outer rings of the adjusting roller 23 and the positioning roller 24 are both covered with rubber anti-slip sleeves, so that the cloth tape can be more stable during the pulling operation. The setting of the adjusting push rod 21 can drive the adjusting roller 23 to be adjusted up and down through the adjusting block 22, so that the specific distance between the adjusting roller 23 and the positioning roller 24 can be adjusted, thereby enabling the device to adapt to the pulling operation of cloth tape of different thicknesses. The two sets of frame 1 at both ends of the frame 1 can be selected for use according to the needs of the operation. A tension detection assembly 3 is installed at the middle position on the frame 1. The tension detection assembly 3 includes adjusting cylinders 31 located on both sides of the frame 1. Assembly slots are opened at the middle position on both sides of the frame 1. The mounting end of the adjusting cylinder 31 is installed corresponding to the bottom of the inner wall of the assembly slot and is fixedly connected to the bottom of the inner wall of the assembly slot. The output end of each set of adjusting cylinders 31 is provided with a slider 32. The output end of the adjusting cylinder 31 is installed corresponding to the lower side of the slider 32 and is fixedly connected to the bottom side of the slider 32. The two sides of the slider 32 are in contact with the inner wall of the assembly slot and are slidably connected to the inner wall of the assembly slot. Limit strips are provided on both sides of the slider 32 and the mounting end of the limit strip is fixedly connected to the slider 32. Guide grooves are opened on both sides of the inner wall of the assembly slot. The limit strips are installed corresponding to the guide grooves and are fixedly connected to the guide grooves. The sliding connection, limit bar, and guide groove can guide and limit the movement of the slider 32, making the slider 32 more stable during adjustment. A tension roller 33 is set between the two sets of sliders 32. The two sets of sliders 32 are provided with shaft holes. The two ends of the tension roller 33 are respectively installed with the shaft holes on the two sets of sliders 32. The two ends of the tension roller 33 are rotatably connected with the shaft holes. When the cloth tape is pulled, the tension roller 33 can rotate, thus ensuring that the cloth tape is smoother during the pulling operation. Tension sensors 34 are set at both ends of the tension roller 33. The mounting end of the tension sensor 34 is installed with the side of the two sets of sliders 32 that is close to each other. The mounting end of the tension sensor 34 is fixedly connected to one side of the slider 32. The pulling detection component 3 can detect the tension of the cloth tape on the slider 32 in real time when it is pulled. Two sets of path rollers 4 are provided on both sides of the inner wall of the frame 1, which are located on both sides of the tension detection component 3. Multiple sets of shaft holes 3 are provided on both sides of the frame 1. The two ends of the multiple sets of path rollers 4 are respectively installed in relation to the shaft holes 3 on both sides of the frame 1. The two ends of the path rollers 4 are rotatably connected to the frame 1 through the shaft holes 3. The two sets of path rollers 4 located on both sides of the tension detection component 3 are arranged in a staggered manner. The staggered arrangement of the two sets of path rollers 4 can guide the cloth tape during the tension operation. Each set of infeed / outfeed components 2 is equipped with a stabilizing limit component 5 on one side of the frame 1. Each set of stabilizing limit components 5 includes a drive motor 51. A mounting base 7 is provided on one side of the frame 1. The mounting end of the mounting base 7 is fixedly connected to one side of the frame 1. The mounting end of the drive motor 51 is installed on the upper side of the mounting base 7. The mounting base 7 provides greater stability for the drive motor 51 when it is in operation. The upper sides of the frame 1 are... Each bearing seat 52 is provided at a mounting point. The mounting end of the bearing seat 52 is installed corresponding to the upper side of the frame 1 and is fixedly connected to the upper side of the frame 1. A double-threaded rod 53 and a guide rod 54 are respectively provided between the two sets of bearing seats 52. Each set of bearing seats 52 has two sets of shaft holes 4. The two ends of the double-threaded rod 53 and the guide rod 54 are respectively installed corresponding to the shaft holes 4 on the two sets of bearing seats 52. The double-threaded rod 53 and the guide rod 54 are rotatably connected to the two sets of bearing seats 52 through the shaft holes 4. Two sets of stabilizing plates 55 are sleeved on the outside of the bidirectional threaded rod 53 and the guide rod 54. The stabilizing plates 55 are arranged in an "L" shape, and the two sets of stabilizing plates 55 are arranged correspondingly. The two sets of symmetrically arranged "L" shapes of stabilizing plates 55 can limit the cloth tape and further improve the stability of the cloth tape when it is under tension. Each set of stabilizing plates 55 has a threaded hole and a guide hole. The stabilizing plates 55 are sleeved on the outside of the bidirectional threaded rod 53 and the guide rod 54 through the threaded holes and guide holes. The stabilizing plates 55 are threaded with the bidirectional threaded rod 53. The connection is as follows: the stabilizing plate 55 is slidably connected to the guide rod 54, and one end of the bidirectional threaded rod 53 is fixedly connected to the output end of the drive motor 51. The bidirectional threaded rod 53 can drive the two sets of stabilizing plates 55 to move synchronously along the guide rod 54. The stabilizing limit component 5 can be adapted to the stable pulling operation of cloth tape of different widths. The stabilizing limit component 5 and the feeding and discharging component 2 cooperate with each other to limit the movement of the cloth tape when it is in a pulling state, ensuring the stability and balance of the cloth tape pulling. A PLC controller 6 is installed on one side of the frame 1. The mounting end of the PLC controller 6 is installed corresponding to one side of the frame 1 and is fixedly connected to one side of the frame 1. The adjusting push rod 21, adjusting cylinder 31, tension sensor 34 and drive motor 51 are all electrically connected to the PLC controller 6. The PLC controller 6 allows the equipment to pull cloth tape without frequent manual intervention, reducing the labor intensity of the operator. At the same time, the preset tension threshold can be flexibly adjusted through the PLC controller 6 to adapt to the pulling needs of cloth tape of different specifications, materials and thicknesses, making it highly versatile.
[0016] In this embodiment, the operator sets the specifications and dimensions of the fabric tape to be pulled using the PLC controller 6. Then, the operator positions one end of the fabric tape relative to a set of infeed / outfeed components 2. The PLC controller 6 controls the adjusting push rod 21, causing it to move up and down via the adjusting block 22, adjusting the adjusting roller 23 to match the distance between the adjusting roller 23 and the positioning roller 24 with the fabric tape. The drive motor 51 then drives the stabilizing plate 55 along the guide rod 54 via the bidirectional threaded rod 53, bringing the two sets of stabilizing plates 55 closer together to one side of the fabric tape. Finally, one end of the fabric tape passes under a set of path rollers 4 located below, allowing the fabric tape to... One end of the belt passes above the outer side of the upper set of path rollers 4 and below the outer side of the tension roller 33. Then, it continues to drive one end of the cloth belt to pass above the outer ring of the upper set of path rollers 4 and below the outer ring of the lower set of path rollers 4 on the other side of the tension detection component 3. Finally, the top of the cloth belt passes between the adjusting roller 23 and the positioning roller 24 on another set of feed and discharge components 2, thus completing the overall tension path layout of the cloth belt. When the cloth belt is in the tension operation, the tension force of the cloth belt will be converted into radial pressure on the tension roller 33. The tension sensor 34 monitors the pressure of the cloth belt on the tension roller 33 in real time and sends the pressure signal to the PLC controller 6 for conversion to obtain the actual tension force of the cloth belt.
[0017] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A tension balancing device for pulling cloth-based adhesive tape, comprising a frame (1), characterized in that: The frame (1) is provided with feeding and discharging components (2) at both ends. Each feeding and discharging component (2) includes adjusting push rods (21) on both sides of the frame (1). Each adjusting push rod (21) has an adjusting block (22) at its output end. An adjusting roller (23) is provided between the two sets of adjusting blocks (22). A positioning roller (24) is provided above the adjusting roller (23) on the frame (1). A tension detection component (3) is provided at the middle position of the frame (1). The tension detection component (3) includes adjusting cylinders (31) on both sides of the frame (1). Each adjusting cylinder (31) has a slider (32) at its output end. A tension is provided between the two sets of sliders (32). Roller (33), tension sensor (34) is provided at one end of the tension roller (33), two sets of path rollers (4) are provided on both sides of the inner wall of the frame (1) located on the tension detection component (3), a stabilizing limit component (5) is provided on one side of the feed and discharge component (2) on the frame (1), and each set of stabilizing limit component (5) includes a drive motor (51), a bearing seat (52) is provided at the upper position on both sides of the frame (1), a bidirectional threaded rod (53) and a guide rod (54) are respectively provided between the two sets of bearing seats (52), and two sets of stabilizing plates (55) are sleeved on the outside of the bidirectional threaded rod (53) and the guide rod (54), and a PLC controller (6) is provided on one side of the frame (1).
2. The tension balancing device for pulling cloth-based adhesive tape according to claim 1, characterized in that, The frame (1) is U-shaped. Both ends of the frame (1) are provided with mounting slots at their respective positions. The mounting end of the adjusting push rod (21) is installed corresponding to the bottom of the inner wall of the mounting slot. The output end of the adjusting push rod (21) is installed corresponding to the bottom side of the adjusting block (22). Both ends of the adjusting roller (23) are installed corresponding to the two sets of adjusting blocks (22) on their respective sides. Both ends of the frame (1) are provided with shaft holes at their respective positions. Both ends of the positioning roller (24) are installed corresponding to the shaft holes.
3. The tension balancing device for pulling cloth-based adhesive tape according to claim 1, characterized in that, The frame (1) has an assembly slot on both sides at the middle position. The mounting end of the adjusting cylinder (31) is installed corresponding to the bottom of the inner wall of the assembly slot. The output end of the adjusting cylinder (31) is installed corresponding to the lower side of the slider (32). The two sides of the slider (32) are in contact with the inner wall of the assembly slot. Limiting strips are provided on both sides of the slider (32). Guide grooves are provided on both sides of the inner wall of the assembly slot. The limiting strips are installed corresponding to the guide grooves.
4. The tension balancing device for pulling cloth-based adhesive tape according to claim 1, characterized in that, Both sets of sliders (32) are provided with shaft holes II. The two ends of the tension roller (33) are respectively installed in correspondence with the shaft holes II on the two sets of sliders (32). The mounting end of the tension sensor (34) is installed in correspondence with one side of a set of sliders (32).
5. The tension balancing device for pulling cloth-based adhesive tape according to claim 1, characterized in that, Multiple sets of shaft holes are provided on both sides of the frame (1). The two ends of the multiple sets of path rollers (4) are respectively installed in correspondence with the shaft holes on both sides of the frame (1). The two sets of path rollers (4) located on both sides of the tension detection component (3) are arranged in an up-down staggered distribution.
6. The tension balancing device for pulling cloth-based adhesive tape according to claim 1, characterized in that, A mounting base (7) is provided on one side of the frame (1). The mounting end of the drive motor (51) is installed corresponding to the upper side of the mounting base (7). The mounting end of the bearing seat (52) is installed corresponding to the upper side of the frame (1). Each set of bearing seats (52) has two sets of shaft holes. The two ends of the bidirectional threaded rod (53) and the guide rod (54) are respectively installed corresponding to the shaft holes on the two sets of bearing seats (52). The stabilizing plate (55) is arranged in an "L" shape. The two sets of stabilizing plates (55) are arranged correspondingly. Each set of stabilizing plates (55) has a threaded hole and a guide hole. The stabilizing plate (55) is sleeved on the outside of the bidirectional threaded rod (53) and the guide rod (54) through the threaded hole and the guide hole.
7. The tension balancing device for pulling cloth-based adhesive tape according to claim 1, characterized in that, The mounting end of the PLC controller (6) is installed corresponding to one side of the frame (1), and the adjusting push rod (21), adjusting cylinder (31), tension sensor (34) and drive motor (51) are all electrically connected to the PLC controller (6).