Split type roller face extension sleeve
Patent Information
- Application Number
- CN202522392149.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0010]本实用新型提供的一种分体式辊面延长套,其优点在于:本实用新型通过在辊的轴肩上增设由第一、第二半圆套构成的延长套,可以达到延长辊面的效果,从而确保片材在正常生产中不会超出辊面,以此避免片材边部跑出、打折问题,并且由于延长套采用了分体式设计,因此具有安装方便的优点,同时,延长套通过螺丝固定的方式紧锁在轴肩上,能有效保证高速运行时辊面的同轴度。
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Figure CN224783454U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of PET sheet production equipment, and in particular to a split roller extension sleeve. Background Technology
[0002] In the biaxial stretch molding process of PET sheets, the sheets need to be wound around multiple sets of rollers on the membrane bridge and conveyed in an arched shape. Due to different customer orders and equipment alignment errors in large production lines, when producing wide sheets, some sheets tend to extend beyond the edge of the membrane bridge rollers. When the sheets extend beyond the rollers to a certain extent, the edges will fold, causing the trimmed edge sheets to fail to accurately enter the feed inlet of the suction duct. In severe cases, they may even run out of the feed inlet, causing sheet breakage or even machine shutdown, significantly reducing the stability of equipment operation and affecting production efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a split roller extension sleeve to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a split roller extension sleeve, including a first semicircular sleeve, a second semicircular sleeve, and a clamping plate. The first semicircular sleeve has a first mounting hole, in which a first screw is installed. The second semicircular sleeve has a second threaded hole at the position corresponding to the first mounting hole, and the first screw is threaded into the second threaded hole. The second semicircular sleeve has a second mounting hole, in which a second screw is installed. The first semicircular sleeve has a first threaded hole at the position corresponding to the second mounting hole, and the second screw is threaded into the first threaded hole. A clamping plate is fixedly connected to both the first and second semicircular sleeves, and a clamping groove is provided on the clamping plate.
[0005] Preferably, both the first and second semicircular sleeves are provided with a third threaded hole, and the third threaded hole is connected through the clamping groove, and a third screw is threaded into the third threaded hole.
[0006] Preferably, an elastic pad assembly is installed in the clamping groove. The elastic pad assembly includes a third semi-circular sleeve, a second through hole, a flange, a rib, a first connecting piece, a second connecting piece, and a third through hole. The third semi-circular sleeve is fitted into the clamping groove. The first connecting pieces are fixedly connected to the outer walls on both sides of the third semi-circular sleeve. The first connecting pieces are disposed on the clamping plate. One end of the first connecting piece is fixedly connected to a second connecting piece. The second connecting piece has a third through hole.
[0007] Preferably, both ends of the third semicircular sleeve are fixedly connected with flanges, and ribs are fixedly connected to the flanges. The outer walls on both sides of the clamping plate are provided with slots, and the ribs are set in the slots.
[0008] Preferably, the clamping plate has a plurality of first through holes evenly distributed thereon.
[0009] Preferably, a second through hole is provided on the third semicircular sleeve at the position corresponding to the third threaded hole.
[0010] The present invention provides a split roller extension sleeve, which has the following advantages: By adding an extension sleeve composed of a first and a second semicircular sleeve to the shoulder of the roller, the present invention can achieve the effect of extending the roller surface, thereby ensuring that the sheet does not exceed the roller surface during normal production, thus avoiding the problem of the sheet edge running out or folding. In addition, since the extension sleeve adopts a split design, it has the advantage of convenient installation. At the same time, the extension sleeve is locked on the shoulder by screws, which can effectively ensure the coaxiality of the roller surface during high-speed operation. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0013] Figure 2 This is an exploded view of the overall three-dimensional structure of this utility model;
[0014] Figure 3 for Figure 2 Enlarged view of the structure of region A in the middle;
[0015] Figure 4 This is a schematic diagram of the three-dimensional structure of the second semicircular sleeve of this utility model.
[0016] In the diagram: 1. First semi-circular sleeve; 11. First mounting hole; 12. First screw; 13. First threaded hole; 2. Second semi-circular sleeve; 21. Second mounting hole; 22. Second screw; 23. Second threaded hole; 3. Clamping plate; 31. Clamping groove; 32. Slot; 33. Third threaded hole; 34. Third screw; 35. First through hole; 4. Elastic pad assembly; 41. Third semi-circular sleeve; 42. Second through hole; 43. Flange; 44. Rib; 45. First connecting piece; 46. Second connecting piece; 47. Third through hole. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] Please see the appendix Figure 1 - Appendix Figure 4This utility model provides an embodiment of a split-type roller extension sleeve, comprising a first semicircular sleeve 1, a second semicircular sleeve 2, and a clamping plate 3. The first semicircular sleeve 1 has a first mounting hole 11, in which a first screw 12 is installed. The second semicircular sleeve 2 has a second threaded hole 23 corresponding to the position of the first mounting hole 11, and the first screw 12 is threaded into the second threaded hole 23. The second semicircular sleeve 2 has a second mounting hole 21, in which a second screw 22 is installed. The first semicircular sleeve 1 has a first threaded hole 13 corresponding to the position of the second mounting hole 21, and the second screw 22 is threaded into the first threaded hole 13. The first semicircular sleeve 1 and the second semicircular sleeve 2... Each of the two semicircular sleeves 2 is fixedly connected to a clamping plate 3. The clamping plate 3 has a clamping groove 31. A first mounting hole 11 and a second threaded hole 23 are used to install a first screw 12. The second mounting hole 21 and the first threaded hole 13 are used to install a second screw 22. The first semicircular sleeve 1, the second semicircular sleeve 2, and the clamping plate 3 constitute the main structure of the extension sleeve. The clamping plate 3 is held on the shoulder of the roller through the clamping groove 31. Both the first semicircular sleeve 1 and the second semicircular sleeve 2 have a third threaded hole 33, which extends through the clamping groove 31. A third screw 34 is threaded into the third threaded hole 33. The third threaded hole 33 is used to install the third screw 34, which improves the stability of the extension sleeve assembly. An elastic pad assembly 4 is installed in the groove 31. The elastic pad assembly 4 includes a third semi-circular sleeve 41, a second through hole 42, a flange 43, a rib 44, a first connecting piece 45, a second connecting piece 46, and a third through hole 47. The third semi-circular sleeve 41 is fitted into the groove 31. The first connecting pieces 45 are fixedly connected to both outer walls of the third semi-circular sleeve 41 and are disposed on the clamping plate 3. A second connecting piece 46 is fixedly connected to one end of the first connecting piece 45. The second connecting piece 46 has a third through hole 47. The third semi-circular sleeve 41 is used to fit on the shaft shoulder. The first connecting piece 45 serves as a buffer structure between the two clamping plates 3, and the second connecting piece 46 serves as the first semi-circular sleeve 1 and the second semi-circular sleeve 2. The buffer structure between the two is used to avoid the first screw 12 and the second screw 22. Both ends of the third semi-circular sleeve 41 are fixedly connected with flanges 43, and ribs 44 are fixedly connected on the flanges 43. The outer walls on both sides of the clamping plate 3 are provided with slots 32, and the ribs 44 are set in the slots 32. The flanges 43 are used to support the ribs 44. The ribs 44 cooperate with the slots 32 to lock the third semi-circular sleeve 41 in the clamping slots 31. Multiple first through holes 35 are evenly distributed on the clamping plate 3. The first through holes 35 are used to realize the hollow design of the clamping plate 3 to reduce its weight. The third semi-circular sleeve 41 is provided with a second through hole 42 at the position corresponding to the third threaded hole 33. The second through hole 42 is used to avoid the third screw 34.
[0019] Working principle: When using this utility model, the roller surface is extended by installing it on the shoulder of the roller. Specifically, two elastic pad assemblies 4 are installed on two clamping plates 3 respectively, so that the third semicircular sleeve 41 is fitted into the clamping groove 31, and the protruding rib 44 on the flange 43 is engaged in the slot 32, thereby locking the position between the elastic pad assembly 4 and the clamping plate 3. Then, the first semicircular sleeve 1 and the second semicircular sleeve 2 are installed on the shoulder of the roller. The first screw 12 is inserted into the first mounting hole 11, passes through the third through hole 47 and is then inserted into the second threaded hole 23. The second screw 22 is inserted into the second mounting hole 21, passes through the third through hole 47 and is then inserted into the first threaded hole 13, thereby locking the first semicircular sleeve 1 and the second semicircular sleeve 2, and making the third semicircular sleeve 41 fit tightly. Finally, the third screw 34 is inserted into the third threaded hole 33 on the shoulder of the roller. The stability of the extension sleeve assembly can be further improved by adjusting the third screw 34 to make it press tightly against the shoulder of the roller. The first through hole 35 is used to realize the hollow design of the clamping plate 3 to reduce its weight. The second through hole 42 is used to avoid the third screw 34. The third screw 34 is located in the diameter direction of the extension sleeve. The first connecting piece 45 serves as a buffer structure between the two clamping plates 3. The second connecting piece 46 serves as a buffer structure between the first semicircular sleeve 1 and the second semicircular sleeve 2, which can solve the problem of dimensional deformation caused by temperature changes. The first semicircular sleeve 1 and the clamping plate 3 are an integral structure. The second semicircular sleeve 2 and the other clamping plate 3 are an integral structure. The elastic pad assembly 4 is an integral structure.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A split-type roller extension sleeve, comprising a first semicircular sleeve (1), a second semicircular sleeve (2), and a clamping plate (3), characterized in that: The first semicircular sleeve (1) has a first mounting hole (11) and a first screw (12) is installed in the first mounting hole (11). The second semicircular sleeve (2) has a second threaded hole (23) at the position corresponding to the first mounting hole (11) and the first screw (12) is threaded into the second threaded hole (23). The second semicircular sleeve (2) has a second mounting hole (21) and a second screw (22) is installed in the second mounting hole (21). The first semicircular sleeve (1) has a first threaded hole (13) at the position corresponding to the second mounting hole (21) and the second screw (22) is threaded into the first threaded hole (13). The first semicircular sleeve (1) and the second semicircular sleeve (2) are both fixedly connected with a clamping plate (3) and a clamping groove (31) is provided on the clamping plate (3).
2. The split-type roller extension sleeve according to claim 1, characterized in that: The first semicircular sleeve (1) and the second semicircular sleeve (2) are both provided with a third threaded hole (33), and the third threaded hole (33) is connected through the clamping groove (31), and a third screw (34) is threadedly connected inside the third threaded hole (33).
3. A split-type roller extension sleeve according to claim 2, characterized in that: An elastic pad assembly (4) is installed in the clamping groove (31). The elastic pad assembly (4) includes a third semi-circular sleeve (41), a second through hole (42), a flange (43), a rib (44), a first connecting piece (45), a second connecting piece (46), and a third through hole (47). The third semi-circular sleeve (41) is fitted into the clamping groove (31). The first connecting piece (45) is fixedly connected to both outer walls of the third semi-circular sleeve (41). The first connecting piece (45) is set on the clamping plate (3). One end of the first connecting piece (45) is fixedly connected to the second connecting piece (46). The second connecting piece (46) has a third through hole (47).
4. A split-type roller extension sleeve according to claim 3, characterized in that: Both ends of the third semicircular sleeve (41) are fixedly connected with flanges (43), and ribs (44) are fixedly connected on the flanges (43). The outer walls on both sides of the clamp (3) are provided with slots (32), and the ribs (44) are set in the slots (32).
5. A split-type roller extension sleeve according to claim 4, characterized in that: The clamping plate (3) has a plurality of first through holes (35) evenly distributed on it.
6. A split-type roller extension sleeve according to claim 4, characterized in that: The third semicircular sleeve (41) has a second through hole (42) at the position corresponding to the third threaded hole (33).