An automatic cutting component package material production equipment

CN224783470UActive Publication Date: 2026-09-22TIANJIN SANYI XINGFA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202522450699.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2026-09-22
Estimated Expiration
2035-11-19

AI Technical Summary

Technical Problem

[0005]本申请提出的一种自动分切的元器件包材生产设备,以解决上述背景技术中提出的问题;在自动化的操作下,可以顺利实现快速分切,解决人为操作,生产效率低,影响分切精度的问题,提高元器件包材加工后的品质,利用张紧辊的自重,可以对收卷和分切过程中的元器件包材进行张紧操作,避免元器件包材在收卷和分切的过程中,元器件包材出现松动现象,松动可能影响元器件包材的正常分切,从而防止元器件包材偏离分切轨迹,进而提高元器件包材的分切精度,同时该张紧机构不需要人工手动调节,进一步提高了该设备的整体自动化,大大提升了装置的实用性

Benefits of technology

[0015]1、该一种自动分切的元器件包材生产设备,通过启动电机a,电机a带动主动齿轮转动,当主动齿轮转动时与两个从动齿轮啮合则会促使相应的转轴开始转动,通过转轴再带动与之连接的切刀对分切座上的元器件包材进行分切操作,在自动化的操作下,可以顺利实现快速分切,解决人为操作,生产效率低,影响分切精度的问题,提高元器件包材加工后的品质,大大提升了装置的实用性;

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Abstract

The application discloses an automatic slitting component package material production equipment, and belongs to the technical field of component package material production equipment, which comprises an equipment body and further comprises a slitting seat arranged on the equipment body, a through groove is formed in the slitting seat, two rotating shafts are rotatably connected to the inside of the equipment body, a cutter is fixedly connected to each of the two rotating shafts, a guide roller is arranged on the equipment body and located at the right side of the slitting seat, a motor b is installed on the equipment body, a power roller is fixedly connected to the output end of the motor b, two sliding rods are fixedly connected to the inside of the equipment body, two sliding seats are slidably connected to the two sliding rods, two tensioning rollers are arranged on the two sliding seats respectively, and the application solves the problems of low production efficiency and influence on slitting precision caused by manual operation, improves the quality of the processed component package material, and utilizes the weight of the tensioning rollers to perform tensioning operation on the component package material in the winding and slitting process.
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Description

Technical Field

[0001] This application relates to the field of component packaging production equipment technology, and in particular to an automatic component packaging production equipment for slitting. Background Technology

[0002] Automatic component packaging material production equipment is an automated processing equipment specifically designed for electronic component packaging materials (such as carrier tape, cover tape, composite roll film, antistatic packaging film, etc.). Its core function is to accurately cut wide rolls of packaging materials (master rolls) into narrow rolls or sheets of specified widths and lengths according to the component packaging requirements, while ensuring that the cutting accuracy, edge flatness, and packaging material performance (such as antistatic and sealing performance) are not compromised. It is a key pre-processing equipment in the "tape and reel packaging" and "vacuum packaging" stages of electronic components.

[0003] Currently, automated equipment is not yet mature in the processing of component packaging materials. When the wide-width packaging materials (master rolls) are punched and then slit, manual operation is still required, resulting in low production efficiency. At the same time, manual operation can also affect the slitting accuracy, thereby affecting the quality of the component packaging materials after processing. During processing, the slit component packaging materials need to be rewound. However, during the rewound and slitting process, the component packaging materials may become loose. This loosening may affect the normal slitting of the component packaging materials, causing the component packaging materials to deviate from the slitting trajectory, thus affecting the slitting accuracy of the component packaging materials.

[0004] Therefore, this application proposes an automated component packaging material production equipment. Utility Model Content

[0005] This application proposes an automatic slitting component packaging material production equipment to solve the problems mentioned in the background art. Under automated operation, it can smoothly achieve rapid slitting, solving the problems of low production efficiency and reduced slitting accuracy caused by manual operation, and improving the quality of the processed component packaging materials. Utilizing the self-weight of the tension roller, the component packaging materials can be tensioned during the winding and slitting process, preventing the component packaging materials from becoming loose during winding and slitting. Loosening may affect the normal slitting of the component packaging materials, thereby preventing the component packaging materials from deviating from the slitting trajectory and improving the slitting accuracy of the component packaging materials. At the same time, this tensioning mechanism does not require manual adjustment, further improving the overall automation of the equipment and greatly enhancing the practicality of the device.

[0006] To achieve the above objectives, this application adopts the following technical solution:

[0007] An automatic slitting component packaging material production equipment includes a main body and further includes: a slitting seat disposed on the main body, the slitting seat having a through groove inside; two rotating shafts rotatably connected to the inside of the main body, each rotating shaft having a cutter fixedly connected to it; a guide roller disposed on the main body, located on the right side of the slitting seat, the main body having a fixed plate fixedly connected to it, and the guide roller being rotatably connected to the fixed plate; a motor b mounted on the main body, the output end of the motor b being fixedly connected to a power roller; two sliding rods fixedly connected to the inside of the main body, the two sliding rods having two sliding seats slidably connected to them; and two tensioning rollers disposed on the sliding seats respectively.

[0008] As a preferred embodiment, it further includes: a motor a, disposed inside the device body, the output end of the motor a is fixedly connected to a drive gear, and two driven gears are rotatably connected inside the device body, the two driven gears meshing with the drive gear, and one end of each of the two rotating shafts is fixedly connected to the corresponding driven gear;

[0009] As a preferred embodiment, it further includes: a driven roller, disposed on the equipment body and located below the driving roller; and a conveying roller, disposed on the equipment body and located to the lower left of the driven roller.

[0010] In a preferred embodiment, it further includes: a partition plate, fixedly connected to the two slide rods and located between the two slide blocks;

[0011] In a preferred embodiment, it further includes: a first conveying roller, disposed on the equipment body and located to the upper right of the power roller; and a motor c, mounted on the equipment body, the output end of which is fixedly connected to the first take-up roller.

[0012] In a preferred embodiment, it further includes: a second conveying roller, disposed on the equipment body and located to the lower right of the power roller; and a motor d, installed inside the equipment body, the output end of which is fixedly connected to a second take-up roller.

[0013] As a preferred embodiment, it further includes an auxiliary roller, which is disposed on the equipment body and located to the left of the second take-up roller.

[0014] The beneficial effects of this application are:

[0015] 1. This automatic component packaging material production equipment starts by starting motor a, which drives the drive gear to rotate. When the drive gear rotates, it meshes with two driven gears, which causes the corresponding rotating shaft to start rotating. The rotating shaft then drives the cutter connected to it to perform a cutting operation on the component packaging material on the cutting seat. Under automated operation, it can smoothly achieve rapid cutting, solve the problems of low production efficiency and reduced cutting accuracy caused by manual operation, improve the quality of the component packaging material after processing, and greatly enhance the practicality of the device.

[0016] 2. This automatic component packaging material production equipment utilizes the weight of the tension roller to tension the component packaging material during the winding and slitting processes. This prevents the component packaging material from becoming loose during winding and slitting, which could affect the normal slitting of the component packaging material. This prevents the component packaging material from deviating from the slitting trajectory, thereby improving the slitting accuracy of the component packaging material. At the same time, this tensioning mechanism does not require manual adjustment, further improving the overall automation of the equipment and greatly enhancing the practicality of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main body of the device in this application;

[0018] Figure 2 This is a schematic diagram of the cutting process of the device in this application;

[0019] Figure 3 This is a schematic diagram of the tensioning of the device in this application;

[0020] Figure 4 This is a schematic diagram of the winding process of the device described in this application.

[0021] The following are the labels in the diagram: 1. Equipment body; 2. Slitting seat; 3. Through groove; 4. Motor a; 5. Drive gear; 6. Driven gear; 7. Rotating shaft; 8. Cutter; 9. Fixing plate; 10. Guide roller; 11. Motor b; 12. Power roller; 13. Driven roller; 14. Conveyor roller; 15. Slide bar; 16. Separator plate; 17. Slide seat; 18. Tensioning roller; 19. First conveyor roller; 20. Second conveyor roller; 21. Auxiliary roller; 22. Motor c; 23. First take-up roller; 24. Motor d; 25. Second take-up roller. Detailed Implementation

[0022] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0023] Reference Figure 1-4An automatic component packaging material production equipment includes a main body 1, and further includes: a slitting seat 2, disposed on the main body 1, with a through groove 3 inside the slitting seat 2; two rotating shafts 7, rotatably connected to the inside of the main body 1, with a cutter 8 fixedly connected to each of the two rotating shafts 7; a guide roller 10, disposed on the main body 1, located on the right side of the slitting seat 2, with a fixed plate 9 fixedly connected to the main body 1, and the guide roller 10 rotatably connected to the fixed plate 9; a motor b11, mounted on the main body 1, with a power roller 12 fixedly connected to the output end of the motor b11; and two sliding rods 15, fixedly connected to the inside of the main body 1, with two sliding seats 17 slidably connected to the two sliding rods 15.

[0024] Two tension rollers 18 are respectively mounted on the slide block 17.

[0025] It also includes: a motor a4, which is located inside the equipment body 1. The output end of the motor a4 is fixedly connected to a drive gear 5. There are two driven gears 6 rotatably connected inside the equipment body 1. The two driven gears 6 mesh with the drive gear 5, and one end of each of the two rotating shafts 7 is fixedly connected to the corresponding driven gear 6. When the motor a4 is started, the motor a4 drives the drive gear 5 to rotate. When the drive gear 5 rotates and meshes with the two driven gears 6, it will cause the corresponding rotating shaft 7 to start rotating. The rotating shaft 7 then drives the cutter 8 connected to it to perform a cutting operation on the component packaging material on the slitting seat 2.

[0026] It also includes: a driven roller 13, which is disposed on the equipment body 1 and located below the power roller 12; a conveying roller 14, which is disposed on the equipment body 1 and located to the lower left of the driven roller 13; the component packaging material is correctly guided to the winding point by the guide roller 10, and then one of the component packaging materials is conveyed on the driven roller 13 to the tension roller 18 located above.

[0027] It also includes: a partition plate 16, which is fixedly connected to two slide rods 15 and located between two slide blocks 17; the slide rods 15 are installed on the equipment body 1, while the slide blocks 17 are slidably connected to the slide rods 15, causing the tension roller 18 connected thereto to move up and down as the component packaging material loosens.

[0028] It also includes: a first conveyor roller 19, which is set on the equipment body 1 and located to the upper right of the power roller 12; a motor c22, which is installed on the equipment body 1, and the output end of the motor c22 is fixedly connected to the first take-up roller 23; by winding the first conveyor roller 19 and the first take-up roller 23, under the action of the motor c22, one of the component packaging materials is wound up.

[0029] It also includes: a second conveyor roller 20, which is set on the equipment body 1 and located to the lower right of the power roller 12; a motor d24, which is installed inside the equipment body 1, and the output end of the motor d24 is fixedly connected to the second take-up roller 25; another component packaging material is conveyed to the tension roller 18 below via the guide roller 10 and the conveyor roller 14, and then wound around the second conveyor roller 20 and the second take-up roller 25 via the tension roller 18, and the other component packaging material is wound up under the action of the motor d24.

[0030] It also includes: an auxiliary roller 21, which is set on the main body 1 and located to the left of the second winding roller 25; the auxiliary roller 21 is set to improve the stability of the component packaging material during winding.

[0031] Working Principle: During operation, the punched component packaging material is slit on the slitting seat 2 during winding. Starting motor a4 drives the drive gear 5 to rotate. When the drive gear 5 rotates, it meshes with two driven gears 6, causing the corresponding rotating shaft 7 to rotate. The rotating shaft 7 then drives the connected cutter 8 to slit the component packaging material on the slitting seat 2. Automated operation allows for rapid slitting, solving the problems of low production efficiency and reduced slitting accuracy caused by manual operation, thus improving the quality of the processed component packaging material. During winding, the slit component packaging material is first guided to the winding point by guide roller 10. Then, one component packaging material is conveyed onto the tension roller 18 above on driven roller 13. Motor b11 drives the power roller 12 to rotate, ensuring smooth conveying of the component packaging material. This slit component packaging material is then conveyed to the upper tension roller 18. The tension roller 18, through the first conveyor roller 19 and the first take-up roller 23, is wound around one component package under the action of the motor C22. At the same time, another component package is conveyed through the guide roller 10 and the conveyor roller 14 to the tension roller 18 below. After passing through the tension roller 18, it is wound around the second conveyor roller 20 and the second take-up roller 25. Under the action of the motor D24, the other component package after slitting is wound up. In this process, the tension roller 18 uses its own weight to tension the component package during the winding and slitting process, preventing the component package from becoming loose during winding and slitting. Loosening may affect the normal slitting of the component package, thus preventing the component package from deviating from the slitting trajectory and improving the slitting accuracy of the component package. At the same time, this tensioning mechanism does not require manual adjustment, further improving the overall automation of the equipment.

[0032] The above description is merely a preferred embodiment of this application, but the scope of protection of this application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this application, based on the technical solution and the inventive concept of this application, should be included within the scope of protection of this application.

Claims

1. An automatic component packaging material production equipment for slitting, comprising a main body (1), characterized in that, Also includes: A slitting seat (2) is provided on the equipment body (1), and a through groove (3) is provided inside the slitting seat (2); Two rotating shafts (7) are rotatably connected to the inside of the equipment body (1), and a cutter (8) is fixedly connected to each of the two rotating shafts (7); The guide roller (10) is set on the equipment body (1) and located on the right side of the slitting seat (2). A fixing plate (9) is fixedly connected to the equipment body (1), and the guide roller (10) is rotatably connected to the fixing plate (9). Motor b (11) is mounted on the equipment body (1), and a power roller (12) is fixedly connected to the output end of motor b (11). Two slide rods (15) are fixedly connected to the inside of the equipment body (1), and two slide blocks (17) are slidably connected to the two slide rods (15); Two tension rollers (18) are respectively set on the slide (17).

2. The automatic slitting component packaging material production equipment according to claim 1, characterized in that, Also includes: Motor a (4) is located inside the device body (1). The output end of motor a (4) is fixedly connected to a drive gear (5). The device body (1) is rotatably connected to two driven gears (6). The two driven gears (6) mesh with the drive gear (5), and one end of each of the two rotating shafts (7) is fixedly connected to the corresponding driven gear (6).

3. The automatic slitting component packaging material production equipment according to claim 1, characterized in that, Also includes: The driven roller (13) is mounted on the equipment body (1) and located below the power roller (12); The conveying roller (14) is mounted on the equipment body (1) and located to the lower left of the driven roller (13).

4. The automatic slitting component packaging material production equipment according to claim 1, characterized in that, Also includes: The partition plate (16) is fixedly connected to the two slide bars (15) and located between the two slide blocks (17).

5. The automatic slitting component packaging material production equipment according to claim 1, characterized in that, Also includes: The first conveyor roller (19) is mounted on the equipment body (1) and located to the right and above the power roller (12); Motor c (22) is mounted on the equipment body (1), and the output end of motor c (22) is fixedly connected to the first take-up roller (23).

6. The automatic slitting component packaging material production equipment according to claim 1, characterized in that, Also includes: The second conveyor roller (20) is mounted on the equipment body (1) and located to the right and below the power roller (12); The motor d (24) is installed inside the equipment body (1), and the output end of the motor d (24) is fixedly connected to the second take-up roller (25).

7. The automatic slitting component packaging material production equipment according to claim 1, characterized in that, Also includes: An auxiliary roller (21) is mounted on the main body of the equipment (1) and is located to the left of the second take-up roller (25).