Copper bar transition device for slide wire production
Patent Information
- Application Number
- CN202521810449.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-25
AI Technical Summary
在同时将两个或多个铜条压入外皮的加工过程中,需要先将多个铜条卷盘按照铜条的压入间距进行摆放,再对多个铜条进行输送挤压,该操作较为繁琐,且对加工环境的要求较大,不利于提升滑触线的生产效率
(1)通过设置调节架、底辊和顶辊,利用底辊和顶辊与转动驱动装置的配合,可以带动铜条进行移动,实现铜条的输送,通过设置侧辊,并让侧辊在调节架的位置能够进行调节,利用侧辊对铜条侧部的抵持,可以使多个铜条按照指定间距进行输送,不需调节铜条卷盘的位置,从而提升了滑触线的生产效率。
Smart Images

Figure CN224783492U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sliding contact line production technology, and in particular to a copper strip transition device for sliding contact line production. Background Technology
[0002] Sliding conductor rails, as "special wires" that provide power to mobile devices such as cranes, overhead cranes, and hoists, play a crucial role in the field of industrial automation. These mobile devices need to constantly change positions and obtain power at each different location, thus placing extremely high demands on the performance of the power transmission rail materials in the sliding conductor rail system.
[0003] Existing conductor rails typically have multiple copper strips. For example, a conductor rail track disclosed in utility model CN219633774U has two copper strips on its conductor rail. During processing, both copper strips need to be pressed into the outer sheath simultaneously. This process requires arranging multiple copper strip reels according to the pressing intervals, followed by conveying and pressing the strips. This operation is cumbersome and requires a demanding processing environment, hindering the improvement of conductor rail production efficiency. Utility Model Content
[0004] In view of this, the present invention proposes a copper strip transition device for the production of sliding contact lines, which can transport multiple copper strips at a preset interval, thereby improving the production efficiency of sliding contact lines.
[0005] The technical solution of this utility model is achieved as follows: This utility model provides a copper strip transition device for the production of sliding contact lines, including a transition frame, guide wheels, and a wire divider, wherein, The guide wheel is fixedly mounted on the transition frame; The splitter includes an adjusting frame, a bottom roller, a top roller, and multiple side rollers. The adjusting frame is fixedly mounted on the transition frame. The bottom roller and the top roller are rotatably mounted on the adjusting frame and are used to abut the bottom and top sides of the copper strip, respectively. The side rollers are fixedly mounted on the adjusting frame, and the multiple side rollers are arranged in parallel and at intervals to abut the sides of the copper strip. The positions of the side rollers and the adjusting frame are adjustable.
[0006] Based on the above technical solutions, preferably, the adjusting frame is provided with a sliding hole; The side roller includes a fixed shaft, a support head, a washer, and a nut. The fixed shaft passes through and is slidably disposed within the sliding hole. The support head is fixedly disposed on the fixed shaft. The washer is sleeved on the fixed shaft and abuts against the support head and the adjusting frame. The nut is threadedly connected to the fixed shaft and abuts against the side of the adjusting frame away from the washer.
[0007] More preferably, the gasket has a release hole, the fixed shaft is rotatably and slidably disposed in the release hole, and the abutment head can be slidably connected with the release hole.
[0008] More preferably, the gasket has a slot, and the abutment head engages with the slot.
[0009] More preferably, the side roller further includes a rotating drum, which is rotatably mounted on the fixed shaft.
[0010] Based on the above technical solutions, preferably, both the bottom roller and the top roller are provided with multiple rollers.
[0011] More preferably, the distributor further includes a plurality of gears, which are fixedly mounted on the bottom roller and the top roller respectively, and adjacent gears mesh with each other.
[0012] Based on the above technical solutions, preferably, the adjusting frame includes longitudinal bars, transverse bars, and a frame body, wherein, The longitudinal bar is fixedly mounted on the transition frame; The crossbar is slidably mounted on the longitudinal bar and is fixedly connected to the longitudinal bar by bolts; The frame is slidably and rotatably mounted on the crossbar and is fixedly connected to the crossbar by bolts.
[0013] More preferably, the adjusting frame includes a height adjusting bracket and an adjusting screw, wherein, The bottom roller is rotatably mounted on the frame. The height adjustment frame is slidably mounted on the frame body, and the top roller is rotatably mounted on the height adjustment frame; The adjusting screw is rotatably mounted on the frame and is connected to the height adjustment frame via a threaded connection.
[0014] Based on the above technical solutions, preferably, the guide wheels are provided in multiple ways.
[0015] The copper strip transition device for sliding conductor production of this utility model has the following advantages over the prior art: (1) By setting up an adjustment frame, bottom roller and top roller, the bottom roller and top roller can be used in conjunction with the rotation drive device to move the copper strip and realize the conveying of the copper strip. By setting up side rollers and allowing the side rollers to be adjusted in the position of the adjustment frame, the side rollers can be used to support the side of the copper strips, so that multiple copper strips can be conveyed at a specified interval without adjusting the position of the copper strip reel, thereby improving the production efficiency of the sliding contact line.
[0016] (2) By setting the side roller to include a fixed shaft, a support head, a nut and a washer, the fixed shaft passes through and slides in the sliding hole, the support head is fixedly set on the fixed shaft, the washer is sleeved on the fixed shaft and abuts against the support head and the adjusting frame, the nut is connected to the fixed shaft by a threaded fit and abuts against the side of the adjusting frame away from the washer, the position of the side roller on the adjusting frame can be adjusted by rotating the nut and sliding the fixed shaft, so that the operator can adjust the spacing between each copper strip. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a perspective view of the copper strip transition device for producing sliding contact lines according to this utility model.
[0019] Figure 2 This is a perspective view of the side roller in the copper strip transition device for producing sliding contact lines according to this utility model.
[0020] Figure 3 This is an exploded view of the side roller in the copper strip transition device for producing sliding contact lines according to this utility model.
[0021] Figure 4 This is a perspective view of the distributor in the copper strip transition device for producing sliding contact lines according to this utility model.
[0022] Figure 5 This is a perspective view of the frame of the copper strip transition device for producing sliding contact lines according to this utility model. Detailed Implementation
[0023] The technical solutions of this utility model will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0024] This utility model discloses a copper strip transition device for the production of sliding contact lines, comprising a transition frame 1, a guide wheel 2, and a wire divider 3. This transition device is set between the copper strip unwinding process and the copper strip pressing into the outer sheath process, and is used to adjust the conveying spacing of multiple copper strips.
[0025] like Figure 1As shown, both the guide wheel 2 and the splitter 3 are fixedly mounted on the transition frame 1. The guide wheel 2 is used to adjust the conveying direction of the copper strips. The copper strips on the reel can pass through the guide wheel 2 and enter the splitter 3. The splitter 3 is then used to adjust the spacing between multiple copper strips.
[0026] Specifically, the separator 3 includes an adjusting frame 31, a bottom roller 32, a top roller 33, and multiple side rollers 34, such as... Figure 2 As shown, the adjusting frame 31 is fixedly mounted on the transition frame 1. The bottom roller 32 and the top roller 33 are both rotatably mounted on the adjusting frame 31, with the bottom roller 32 and the top roller 33 spaced apart. The side rollers 34 are fixedly mounted on the adjusting frame 31, with multiple side rollers 34 arranged parallel and spaced apart. The positions of the side rollers 34 and the adjusting frame 31 are adjustable. When the copper strip is inserted between the bottom roller 32 and the top roller 33, the bottom roller 32 and the top roller 33 are driven by a motor or other driving device, which allows the bottom roller 32 and the top roller 33 to abut against the bottom and top sides of the copper strip respectively and roll in connection with it, thus driving the copper strip to move and be conveyed. When multiple copper strips are inserted between the bottom roller 32 and the top roller 33 at the same time, the side rollers 34 abut against the sides of the copper strip, thereby adjusting the spacing between the multiple copper strips.
[0027] The distributor 3 allows multiple copper strips that were originally unevenly distributed to be transported at a preset interval. This not only eliminates the need to adjust the installation position of the copper strip reel, but also reduces the requirements for the installation environment of the sliding contact line production device, greatly improving the production efficiency of the sliding contact line.
[0028] To guide the copper strips at different positions, multiple guide wheels 2 can be set. During use, the guide wheels 2 can be selected according to the required operating scenario, or two or more guide wheels 2 can be used in combination.
[0029] In some embodiments, to facilitate the adjustment of the position of the side roller 34, a sliding hole 301 is provided on the adjusting frame 31. The side roller 34 is configured to include a fixed shaft 341, a support head 342, a washer 343, a nut 344, and a rotating drum 345. The sliding hole 301 is an elongated hole structure. The fixed shaft 341 passes through and is slidably disposed in the sliding hole 301. The support head 342 is fixedly disposed on the fixed shaft 341. The washer 343 is sleeved on the fixed shaft 341 and abuts against the support head 342 and the adjusting frame 31. The nut 344 is threadedly connected to the fixed shaft 341 and abuts against the side of the adjusting frame 31 away from the washer 343. By rotating the nut 344 and sliding the fixed shaft 341, the position of the side roller 34 on the adjusting frame 31 can be adjusted.
[0030] The rotating drum 345 is rotatably mounted on the fixed shaft 341, and the rotating drum 345 is in rolling connection with the side wall of the copper strip, thereby reducing the wear of the copper strip during the conveying process.
[0031] like Figure 3As shown, a release hole 302 is provided in the gasket 343. The cross-section of the release hole 302 is the same as the cross-section of the support head 342. The width of the support head 342 is not greater than the width of the sliding hole 301, and the length of the support head 342 is not greater than the length of the sliding hole 301. By utilizing the rotation and sliding engagement of the fixed shaft 341 in the release hole 302, the support head 342 can slide from below the release hole 302 to above the release hole 302, thereby realizing the disassembly of the side roller 34 for maintenance.
[0032] To improve the fixing firmness of the side roller 34, such as Figure 3 As shown, a slot 303 is provided on the gasket 343. When the nut 344 is tightened, the retaining head 342 engages with the slot 303 to prevent the retaining head 342 from rotating relative to the gasket 343.
[0033] In some embodiments, to improve the stability of copper bar conveying, it is preferable to provide multiple bottom rollers 32 and top rollers 33. To ensure synchronous rotation of the multiple bottom rollers 32 and top rollers 33, multiple gears 35 are also provided in the separator 3. The gears 35 are fixedly mounted on the bottom rollers 32 and top rollers 33, and adjacent gears 35 mesh with each other, such as... Figure 2 and Figure 5 As shown, by connecting one of the bottom rollers 32 to the motor, the rotation directions of multiple bottom rollers 32 and multiple top rollers 33 can be aligned, and the rotation directions of the bottom rollers 32 and the top rollers 33 can be opposite, so as to convey the copper strip.
[0034] The adjusting frame 31 includes a longitudinal bar 311, a transverse bar 312, a frame body 313, a height adjusting frame 314, and an adjusting screw 315, such as Figure 4 As shown, the longitudinal bar 311 is fixedly mounted on the transition frame 1, the transverse bar 312 is slidably mounted on the longitudinal bar 311 and is fixedly connected to the longitudinal bar 311 by bolts, and the frame body 313 is slidably and rotatably mounted on the transverse bar 312 and is fixedly connected to the transverse bar 312 by bolts. By sliding the transverse bar 312 on the longitudinal bar 311, the height of the top roller 33 and the bottom roller 32 can be adjusted. By sliding the frame body 313 on the transverse bar 312, the lateral position of the top roller 33 and the bottom roller 32 can be adjusted. By rotating the frame body 313 on the transverse bar 312, the angle of the top roller 33 and the bottom roller 32 can be adjusted, thereby adapting to different processing requirements.
[0035] like Figure 4 As shown, the sliding of the crossbar 312 and the longitudinal bar 311, as well as the sliding and rotation of the frame 313 and the crossbar 312, can all be achieved through the cooperation of the U-shaped fixing frame and bolts.
[0036] The thickness of the copper strips used in different specifications of conductor rails will vary. Therefore, such as Figure 5As shown, the bottom roller 32 is rotatably mounted on the frame 313, the top roller 33 is rotatably mounted on the height adjustment frame 314, the height adjustment frame 314 is slidably mounted on the frame 313, and the adjusting screw 315 is rotatably mounted on the frame 313 and connected to the height adjustment frame 314 by a threaded engagement. By rotating the adjusting screw 315, the height adjustment frame 314 and the top roller 33 on the height adjustment frame 314 can be driven to slide, thereby adjusting the distance between the top roller 33 and the bottom roller 32.
[0037] The thickness difference between copper strips of different specifications is small, so the adjustment distance of the top roller 33 is small and will not affect the meshing state of the adjacent gears 35.
[0038] In a specific embodiment, the spacing of multiple rotating drums 345 is first adjusted by rotating the nut 344 and sliding the fixed shaft 341. Then, multiple copper strips are passed around the guide wheel 2 and the side roller 34 and inserted between the top roller 33 and the bottom roller 32. Finally, the bottom roller 32 is rotated by a motor so that the multiple copper strips are conveyed at a specified interval.
[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A copper strip transition device for producing sliding contact lines, characterized in that: Includes a transition frame (1), guide wheels (2), and a splitter (3), wherein, The guide wheel (2) is fixedly mounted on the transition frame (1); The splitter (3) includes an adjusting frame (31), a bottom roller (32), a top roller (33), and multiple side rollers (34). The adjusting frame (31) is fixedly mounted on the transition frame (1). The bottom roller (32) and the top roller (33) are rotatably mounted on the adjusting frame (31) and are used to abut the bottom and top sides of the copper strip, respectively. The side rollers (34) are fixedly mounted on the adjusting frame (31). Multiple side rollers (34) are arranged in parallel and at intervals to abut the sides of the copper strip. The positions of the side rollers (34) and the adjusting frame (31) are adjustable.
2. The copper strip transition device for sliding contact line production as described in claim 1, characterized in that: The adjusting frame (31) has a sliding hole (301), and the side roller (34) includes a fixed shaft (341), a support head (342), a washer (343), and a nut (344). A fixed shaft (341) passes through and is slidably disposed within the sliding hole (301); The abutment head (342) is fixedly mounted on the fixed shaft (341); The gasket (343) is fitted onto the fixed shaft (341) and abuts against the support head (342) and the adjusting bracket (31); The nut (344) is threaded onto the fixed shaft (341) and abuts against the side of the adjusting bracket (31) away from the gasket (343).
3. The copper strip transition device for sliding contact line production as described in claim 2, characterized in that: The gasket (343) has a release hole (302) inside, the fixed shaft (341) is rotatably and slidably disposed in the release hole (302), and the abutment head (342) can be slidably connected with the release hole (302).
4. The copper strip transition device for sliding contact line production as described in claim 3, characterized in that: The gasket (343) has a slot (303) and the abutment head (342) engages with the slot (303).
5. The copper strip transition device for sliding contact line production as described in claim 2, characterized in that: The side roller (34) also includes a rotating drum (345), which is rotatably mounted on the fixed shaft (341).
6. The copper strip transition device for sliding contact line production as described in claim 1, characterized in that: Both the bottom roller (32) and the top roller (33) are provided with multiple rollers.
7. The copper strip transition device for sliding contact line production as described in claim 6, characterized in that: The splitter (3) also includes a plurality of gears (35), which are fixedly mounted on the bottom roller (32) and the top roller (33) respectively, and two adjacent gears (35) mesh with each other.
8. The copper strip transition device for producing a sliding contact line as described in claim 1, characterized in that: The adjusting frame (31) includes a longitudinal bar (311), a transverse bar (312), and a frame body (313), wherein, The longitudinal bar (311) is fixedly mounted on the transition frame (1); The crossbar (312) is slidably mounted on the longitudinal bar (311) and is fixedly connected to the longitudinal bar (311) by bolts; The frame (313) is slidably and rotatably mounted on the crossbar (312) and is fixedly connected to the crossbar (312) by bolts.
9. A copper strip transition device for producing a sliding contact line as described in claim 8, characterized in that: The adjusting frame (31) includes a height adjusting frame (314) and an adjusting screw (315), wherein, The bottom roller (32) is rotatably mounted on the frame (313); The height adjustment frame (314) is slidably mounted on the frame body (313), and the top roller (33) is rotatably mounted on the height adjustment frame (314); The adjusting screw (315) is rotatably mounted on the frame (313) and is connected to the height adjustment frame (314) by a threaded engagement.
10. A copper strip transition device for producing a sliding contact line as described in claim 1, characterized in that: The guide wheels (2) are provided in multiple ways.
Citation Information
Patent Citations
Sliding contact line track
CN219633774U