A high efficiency ribbon shaker for ribbon production

Abstract

The utility model relates to the technical field of ribbon production and processing, a kind of high-efficiency ribbon shaker for ribbon production, including bench, and a set of ribbon shaker mechanism is equipped in the left and right sides of bench, and the ribbon shaker mechanism includes cradle pivot, and the outside of cradle pivot is equipped with several rocker arms;Extension rod is slidably arranged at the outer end of cradle pivot, and extension rod is connected with rocker arm and cradle pivot by connecting rod mechanism;The left and right sides of bench are equipped with tension mechanism;The front side of bench is equipped with guide mechanism.The utility model provides a kind of high-efficiency ribbon shaker for ribbon production, which is uniform, with high quality, can process multiple band blanks simultaneously, efficiently improves processing efficiency, is convenient to operate, can satisfy higher production demand;Solve the technical problems that the conventional ribbon processing in the prior art is usually manual ribbon, the production efficiency is low, the size of the ribbon blank is uneven, the ribbon blank is easily damaged when manually disassembled, and cannot satisfy higher production and processing demand.

Description

Technical Field

[0001] This utility model relates to the field of ribbon production and processing technology, and in particular to a high-efficiency ribbon rolling machine for ribbon production. Background Technology

[0002] With economic development, the textile industry has developed rapidly. As an accessory widely used in clothing, bags, sports equipment and other fields, webbing often needs to be wound into a ring blank by a webbing machine during its production process for subsequent processing.

[0003] Traditional belt shaking processing is usually done manually, which is inefficient, produces uneven belt blanks, and easily damages the belt blanks when manually disassembled. It cannot meet higher production and processing requirements, so there is a need for improvement. Utility Model Content

[0004] This utility model provides a high-efficiency belt winch for webbing production, which provides uniform winding, high quality belt blanks, simultaneous processing of multiple belt blanks on both sides, high efficiency improvement, high degree of automation, convenient operation, easy unloading, and protection of belt blank shape, and can meet higher production requirements. It solves the technical problems of existing technologies where traditional belt winch processing is usually done manually, which is inefficient, produces unevenly sized belt blanks, and is easily damaged during manual disassembly, thus failing to meet higher production and processing requirements.

[0005] The above-mentioned technical problem of this utility model is solved by the following technical solution: a high-efficiency ribbon chuck machine for ribbon production, including a machine base, with a set of ribbon chuck mechanisms on each of the left and right sides of the machine base. The ribbon chuck mechanism includes a chuck frame shaft rotatably mounted on the machine base, with a plurality of rockers on the outer side of the chuck frame shaft; an extension rod is slidably provided at the outer end of the chuck frame shaft, and the extension rod is connected to the rockers and the chuck frame shaft through a linkage mechanism; a tightening mechanism is provided on the left and right sides of the machine base to adjust the expansion diameter of the rockers in conjunction with the extension rods; and a guide mechanism is provided on the front side of the machine base to drive the ribbon to move laterally back and forth. During processing, the webbing is smoothly guided into the webbing mechanism from the front. After passing through the guide ring from the front, the webbing is fixed and glued or wrapped around the rocker arm. Then, the tightening mechanism tightens the extension rod inward. The extension rod drives the outer rocker arm to expand through the linkage mechanism. At this time, the rockers on both sides are in a horizontal state with the same diameter. The guiding mechanism can drive the webbing to be evenly wrapped around the outside of the rocker arm. The rocker arm shaft rotates at high speed under the drive of the motor. The two work together to complete the winding of the webbing. When the webbing stops, the operator cuts the continuous webbing and ties the two ends of the webbing outside the rocker arm together to form a strip blank. Then, the control cylinder retracts, and the extension rod is released under the action of the storage spring. At this time, the outer rocker arm rotates and retracts towards the middle. The outer rocker arm has a slightly smaller diameter, which makes it easier to remove the strip blank.

[0006] Preferably, the end of the rocker arm shaft has an inwardly recessed groove, the extension rod is slidably installed in the groove, and a storage spring is provided between the extension rod and the groove. When the extension rod is compressed towards the center, the storage spring is also compressed. When the clamping mechanism releases the limit, the extension rod automatically returns to its original position under the action of the storage spring.

[0007] Preferably, the clamping mechanism includes cylinders fixed on the left and right sides of the machine tool. A clamping head is fixed to the end of the cylinder's rod, and a groove corresponding to the clamping head is formed at the end of the extension rod. The cylinder controls the rod to press the clamping head inwards, pressing the extension rod into the groove. At this time, the storage spring is compressed, further driving the rocker arm to expand.

[0008] Preferably, the end of the clamping head is a smooth conical block. The clamping head is usually made of metal to ensure service life. The shape of the clamping head can be adjusted according to actual needs. This utility model uses a conical structure as an example for explanation.

[0009] Preferably, the linkage mechanism includes a connecting rod connecting the inner rocker arm to the rocker arm shaft, and the outer rocker arm is connected to the rocker arm shaft and the extension rod via at least two hinge rods. The sliding of the outer extension rod can cause the outer rocker arm to expand or contract inward. During processing, the webbing is smoothly guided into the rocker arm mechanism from the front side. After passing through the guide ring from the front side, the webbing is fixedly pasted or wrapped around the rocker arm. Then, the control cylinder pushes it inward, and the air rod drives the pressing head to press inward, pressing the extension rod into the slide groove. At this time, the storage spring is compressed. When the extension rod moves, it drives the outer hinge rod to rotate, and the hinge rod lifts the rocker arm, causing the outer rocker arm to expand. At this time, the rockers on both sides are in a horizontal state with the same diameter on both sides, which can ensure that the strip wrapped around the rocker arm is uniform.

[0010] Preferably, the rocker arm shaft, extension rod, and rocker arm are all fitted with bushings, and the linkage mechanism is installed at the corresponding bushing.

[0011] Preferably, the guiding mechanism includes a guide rod that is laterally slidably mounted on the front side, with several guide rings spaced apart on the guide rod. A guide drive module is provided on the machine base to drive the guide rod to move laterally back and forth. Brackets are installed in the middle and on both sides of the machine base, and the two ends of the guide rod are slidably mounted within the brackets. The guide drive module can drive the guide rod to move laterally back and forth, so that the webbing is evenly wound around the rocker arm.

[0012] Preferably, the guide drive module includes a guide motor fixed to the front side of the machine tool. A turntable is fixed to the end of the drive shaft of the guide motor. A drive block is eccentrically mounted on the turntable. A rectangular guide frame is fitted over the drive block. Two positioning blocks are longitudinally spaced on the guide frame, and guide rods are respectively mounted on the two positioning blocks. When the guide motor is turned on, the guide motor drives the turntable to rotate. Under the action of the eccentrically mounted drive block on the turntable, the guide frame moves laterally back and forth. The guide frame drives the guide rods on both sides to move laterally back and forth simultaneously, causing the webbing to be evenly wound around the outside of the rocker arm, which can make the strip blank more regular, not messy, and easier to manage.

[0013] Preferably, the machine tool has two symmetrically arranged disc heads in the middle, each fixedly connected to the cradle shaft. Two drive motors are located at the bottom of the machine tool, with their drive shafts connected to the disc heads via belts. The drive motors drive the disc heads and cradle shaft to rotate at high speed via belts, causing the webbing to wrap around the cradle. Eight webbings can be processed on one side, and 16 webbings on both sides, significantly improving processing efficiency. The amount of webbing wound can be adjusted by controlling the rotation time of the drive motors or by using a yard counter.

[0014] Preferably, the machine tool is equipped with control buttons for controlling the guide motor, cylinder, and drive motor. The control buttons on the machine tool can control the start and stop of the guide motor, cylinder, and drive motor.

[0015] Therefore, the high-efficiency ribbon winding machine for ribbon production of this utility model has the following advantages: uniform winding, high quality of ribbon blank, simultaneous processing of multiple ribbon blanks on both sides, high efficiency improvement of processing efficiency, high degree of automation, convenient operation, easy unloading, protection of ribbon blank shape, and can meet higher production needs. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a high-efficiency ribbon rolling machine for ribbon production according to this utility model.

[0017] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0018] Figure 3 yes Figure 1 A schematic diagram of the main structure.

[0019] Figure 4 yes Figure 3 Enlarged view of section B in the middle.

[0020] Figure 5 yes Figure 3 Enlarged view of point C in the middle.

[0021] Figure 6 yes Figure 1 A schematic diagram of the front sectional view of the structure.

[0022] Figure 7 yes Figure 1 A schematic diagram of the left-side view structure.

[0023] In the diagram, the components are: 1. Machine base; 2. Cradle shaft; 3. Pan head; 4. Drive motor; 5. Rocker arm; 6. Extension rod; 7. Hinge rod; 8. Energy storage spring; 9. Cylinder; 10. Tightening head; 11. Guide rod; 12. Guide belt ring; 13. Guide motor; 14. Turntable; 15. Drive block; 16. Guide frame; 17. Positioning block. Detailed Implementation

[0024] The technical solution of the utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0025] Example: like Figure 1 and 2 As shown in Figures 3, 4, 5, 6, and 7, a high-efficiency ribbon chuck machine for ribbon production includes a machine base 1. A set of ribbon chuck mechanisms are installed on each of the left and right sides of the machine base 1. Each ribbon chuck mechanism includes a chuck shaft 2 rotatably mounted on the machine base 1. Two disc heads 3 are symmetrically installed on the left and right sides of the middle of the machine base 1. The chuck shaft 2 is fixedly connected to the disc heads 3. A drive motor 4 is installed at the bottom of the machine base 1. The drive shaft of the drive motor 4 is connected to the disc heads 3 via a belt.

[0026] Several rocker arms 5 are annularly mounted on the outer side of the rocker arm shaft 2, and an extension rod 6 is slidably mounted on the outer end of the rocker arm shaft 2. The extension rod 6 is connected to the rocker arms 5 and the rocker arm shaft 2 through a linkage mechanism.

[0027] The linkage mechanism includes a connecting rod that connects the inner rocker arm 5 to the rocker arm shaft 2. The outer rocker arm 5 is connected to the rocker arm shaft 2 and the extension rod 6 through two hinge rods 7. The sliding of the extension rod 6 can cause the outer rocker arm 5 to expand or retract inward.

[0028] The rocker arm pivot 2, extension rod 6 and rocker arm 5 are all fitted with bushings, and the connecting rod and hinge rod 7 are installed at the corresponding bushings.

[0029] The outer end of the rocker arm shaft 2 is provided with an inwardly recessed groove, the extension rod 6 is slidably installed in the groove, and a storage spring 8 is installed between the extension rod 6 and the groove.

[0030] The machine base 1 is equipped with a clamping mechanism on the left and right sides, which is matched with the extension rod 6 and adjusts the expansion diameter of the rocker arm 5. The clamping mechanism includes a cylinder 9 fixed on the left and right sides of the machine base 1. A clamping head 10 is fixedly installed at the end of the air rod in the cylinder 9. The end of the extension rod 6 is provided with a groove corresponding to the clamping head 10.

[0031] The end of the clamping head 10 has a smooth conical block, and the end of the clamping head 10 is fitted and tightened with the groove.

[0032] A guide mechanism is installed on the front side of the machine base 1 to drive the webbing to move laterally back and forth.

[0033] The guiding mechanism includes a guide rod 11 that is laterally slidably installed on the front side. The machine base 1 has brackets on the left and right sides for placing the guide rod 11. Several guide belt rings 12 are spaced apart on the guide rod 11. The machine base 1 is equipped with a guiding drive module for driving the guide rod 11 to move laterally back and forth.

[0034] The guide drive module includes a guide motor 13 fixedly installed on the front side of the machine base 1. A turntable 14 is fixedly installed on the drive shaft of the guide motor 13. A circular drive block 15 is eccentrically provided on the turntable 14. A rectangular guide frame 16 is fitted over the drive block 15. Two positioning blocks 17 are longitudinally spaced on the guide frame 16. The positioning blocks 17 are fixedly fitted on the outside of the guide rod 11. The two ends of the guide rod 11 are slidably installed on the inner and outer brackets.

[0035] The machine tool 1 is equipped with control buttons for controlling the guide motor 13, cylinder 9 and drive motor 4.

[0036] During processing, the webbing is flattened from the front and guided into the rocker mechanism. After passing through the guide ring 12 from the front, the webbing is fixedly pasted or wrapped around the rocker arm 5. Then, the control cylinder 9 is pressed inward, and the air rod drives the pressing head 10 to press inward. The extension rod 6 is pressed into the slide groove, and at this time, the storage spring 8 is compressed.

[0037] When the extension rod 6 moves, it drives the outer hinge rod 7 to rotate. The hinge rod 7 lifts the rocker arm 5, and the outer rocker arm 5 expands. At this time, the rocker arms 5 on both sides are in a horizontal state and the diameters on both sides are the same.

[0038] Then, drive motor 4 and guide motor 13 are turned on; drive motor 4 drives pan head 3 and rocker arm shaft 2 to rotate at high speed via belt, so that the webbing is wrapped around the rocker arm 5. Eight webbings can be processed on one side and 16 webbings can be processed on both sides, which greatly improves processing efficiency; the amount of webbing wrapped can be adjusted by controlling the rotation time of drive motor 4 or the yardage counter.

[0039] When the guide motor 13 is turned on, the guide motor 13 drives the turntable 14 to rotate. Under the action of the drive block 15 eccentrically mounted on the turntable 14, the guide frame 16 moves laterally back and forth. The guide frame 16 drives the guide rods 11 on both sides to move laterally back and forth at the same time, so that the webbing is evenly wrapped around the outside of the rocker arm 5, which can make the strip blank more regular and not messy, and easier to manage.

[0040] The number and angle of the guide rings 12 can be adjusted according to requirements, and the number of guide rings 12 corresponds to the number of processed strip blanks.

[0041] When the belt stops rolling, the operator cuts the continuous webbing and ties the two ends of the outer webbing of the rocker arm 5 together. Then, the control cylinder 9 retracts, and the extension rod 6, which is no longer restricted, pops out under the action of the storage spring 8. At the same time, the outer rocker arm 5 rotates and retracts towards the middle. The outer rocker arm 5 has a slightly smaller diameter, which makes it easier to remove the strip blank.

[0042] The left and right side belt chucks can process simultaneously or alternately, and staff can adjust them according to actual needs.

[0043] The specific embodiments described herein are merely illustrative examples of the present invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.

Claims

1. A high-efficiency ribbon rolling machine for ribbon production, characterized in that: The machine includes a machine base, with a set of belt-spinning mechanisms on each of the left and right sides. Each belt-spinning mechanism includes a cradle shaft rotatably mounted on the machine base, with several rockers on the outer side of the cradle shaft. An extension rod is slidably provided at the outer end of the cradle shaft, and the extension rod is connected to the rockers and the cradle shaft through a linkage mechanism. The left and right sides of the machine base are provided with a tightening mechanism that matches the extension rod to adjust the expansion diameter of the rocker. The front side of the machine base is provided with a guide mechanism for driving the webbing to move laterally back and forth.

2. The high-efficiency ribbon rolling machine for ribbon production according to claim 1, characterized in that: The cradle shaft has an inwardly recessed groove at its end, the extension rod is slidably installed in the groove, and a storage spring is provided between the extension rod and the groove.

3. The high-efficiency ribbon rolling machine for ribbon production according to claim 1, characterized in that: The tightening mechanism includes cylinders fixed on the left and right sides of the machine base. A tightening head is fixedly provided at the end of the cylinder rod, and a groove corresponding to the tightening head is provided at the end of the extension rod.

4. A high-efficiency ribbon rolling machine for ribbon production according to claim 3, characterized in that: The end of the clamping head is a smooth conical block.

5. A high-efficiency ribbon rolling machine for ribbon production according to claim 1, characterized in that: The linkage mechanism includes a connecting rod that connects the inner rocker arm to the rocker arm shaft, and the outer rocker arm is connected to the rocker arm shaft and the extension rod through at least two hinge rods. The sliding of the outer extension rod can cause the outer rocker arm to expand or retract inward.

6. A high-efficiency ribbon reeling machine for ribbon production according to claim 1, characterized in that: The rocker arm shaft, extension rod, and rocker arm are all fitted with bushings, and the linkage mechanism is installed at the corresponding bushing.

7. A high-efficiency ribbon rolling machine for ribbon production according to claim 1, characterized in that: The guiding mechanism includes a guide rod that is laterally slidably mounted on the front side, with several guide belt rings spaced apart on the guide rod, and a guiding drive module on the machine base for driving the guide rod to move laterally back and forth.

8. A high-efficiency ribbon reeling machine for ribbon production according to claim 7, characterized in that: The guide drive module includes a guide motor fixed to the front side of the machine. A turntable is fixed to the end of the drive shaft of the guide motor. A drive block is eccentrically mounted on the turntable. A rectangular guide frame is fitted over the drive block. Two positioning blocks are longitudinally spaced on the guide frame. Guide rods are respectively mounted on the two positioning blocks.

9. A high-efficiency ribbon reeling machine for ribbon production according to claim 1, characterized in that: The machine base has two symmetrically arranged disc heads in the middle, which are fixedly connected to the cradle shaft respectively. The bottom of the machine base has two drive motors, and the drive shafts of the drive motors are connected to the disc heads by belts.

10. A high-efficiency ribbon reeling machine for ribbon production according to claim 9, characterized in that: The machine base is equipped with control buttons for controlling the guide motor, cylinder and drive motor.

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