Carding and winding device for producing and processing composite twill

Abstract

The utility model relates to the technical field of twill production and processing, especially to a compound twill production and processing carding winding device, including vertical board seat and setting in proper order from below to above carding material feeding assembly, carding cloth assembly and carding winding assembly, carding material feeding assembly includes carding material feeding motor, first support pivot, first material feeding cylinder and second material feeding cylinder, and the different yarns for preparing compound twill are respectively wound on first material feeding cylinder and second material feeding cylinder, carding cloth assembly includes groove type board, screw rod motor, screw rod, guide rod, movable plate, support and wire pair of wheels, and the wire passage that is convenient for corresponding yarn to pass through is equipped between every group wire pair of wheels, the utility model can realize the even carding winding of two different yarns, and effectively promotes the weaving efficiency of subsequent compound twill.

Description

Technical Field

[0001] This utility model relates to the field of twill fabric production and processing technology, and in particular to a combing and winding device for composite twill fabric production and processing. Background Technology

[0002] Twill is a classic fabric with numerous practical advantages due to its unique weaving method. Firstly, twill is tough and durable. Compared to plain weave, it has fewer interlacing points and more even fiber friction, significantly improving tear resistance and abrasion resistance, making it particularly suitable for frequently worn everyday clothing or workwear. Secondly, this fabric has excellent drape and crispness, making garments less prone to wrinkling and maintaining a neat shape for a long time, while also possessing moderate elasticity for freedom of movement. In terms of breathability, the tiny gaps created by the twill structure promote air circulation, making it especially comfortable when combined with natural materials such as cotton and linen, suitable for year-round wear. Furthermore, the diagonal weave on the surface of twill gives it a unique matte texture and subtle grain, enhancing visual depth while remaining resistant to dirt, combining practicality and aesthetics. Its excellent dyeing properties ensure high colorfastness, maintaining vibrancy even after multiple washes.

[0003] Composite twill fabric requires the use of two different yarns. Existing carding and winding equipment for composite twill fabric production has shortcomings in carding these two different yarns; it cannot achieve uniform carding and winding of the two yarns, affecting the subsequent weaving efficiency of the composite twill fabric. Therefore, it is necessary to optimize and improve the existing carding and winding equipment for composite twill fabric production. Summary of the Invention

[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and to provide a composite twill fabric production, processing, combing, and winding device.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A composite twill fabric production and processing carding and winding device includes a vertical plate base and a carding and feeding assembly, a carding and fabric assembly, and a carding and winding assembly arranged sequentially from bottom to top. The carding and feeding assembly includes a carding and feeding motor, a first support shaft, a first feeding cylinder, and a second feeding cylinder. The carding and feeding motor is mounted on a vertical plate base. The output shaft of the carding and feeding motor is connected to one end of the first support shaft via a coupling. The first feeding cylinder and the second feeding cylinder are sleeved side by side on the outside of the first support shaft. Different yarns for preparing composite twill fabric are wound on the first feeding cylinder and the second feeding cylinder, respectively. The combing fabric assembly includes a channel plate, a lead screw motor, a lead screw, a guide rod, a movable plate, a support, and a guide roller pair. The lead screw motor and the channel plate are mounted on a vertical plate base. The output end of the lead screw motor is connected to the lead screw, which is movably supported by the channel plate, via a coupling. The guide rod is arranged side by side with the lead screw and is fixedly supported by the channel plate. A movable plate is sleeved on the outer side of the lead screw and the guide rod. A support is installed on the outer end of the movable plate. Two sets of guide roller pairs are installed in the support. Each set of guide roller pairs has a guide channel between it to facilitate the passage of the corresponding yarn.

[0006] Furthermore, in the above-mentioned composite twill fabric production, processing, combing, and winding device, the cross-section of the first supporting shaft is a regular polygonal structure, and the first and second feeding cylinders are each provided with regular polygonal through holes that cooperate with the first supporting shaft. The inner wall of the regular polygonal through holes is provided with a damping layer for increasing axial frictional resistance.

[0007] Furthermore, in the above-mentioned composite twill fabric production, processing, combing, and winding device, the movable plate is provided with a screw hole that cooperates with the screw rod and a guide hole that cooperates with the guide rod.

[0008] Furthermore, in the aforementioned composite twill fabric production and processing carding and winding device, the carding and winding assembly includes a carding and winding motor, a third support shaft, a rotating box, a rotary driver, a turntable, and a winding support plate. The carding and winding motor is mounted on a vertical plate base. The output shaft of the carding and winding motor is connected to one end of the third support shaft via a coupling. The other end of the third support shaft is equipped with a rotating box. The interior of the rotating box contains a turntable and a rotary driver for driving its rotation. The outer side of the turntable is provided with several arc-shaped grooves along the circumference. The outer plate of the rotating box is provided with a corresponding number of radial grooves along the circumference. The winding support plate is slidably restricted in the arc-shaped grooves and the radial grooves.

[0009] Furthermore, in the above-mentioned composite twill fabric production and processing carding and winding device, the inner end of the winding support plate is provided with an anti-detachment head to prevent its axial displacement. The anti-detachment head slides and is restricted in an arc-shaped groove. The width of the winding support plate and the width of the radial groove cooperate with each other. The outer diameter of the anti-detachment head is greater than the width of the winding support plate.

[0010] Furthermore, in the above-mentioned composite twill fabric production, processing, combing, and winding device, the outer side of the winding support plate is provided with a row of winding protrusions to facilitate winding.

[0011] Furthermore, in the above-mentioned composite twill fabric production and processing combing and winding device, an anti-detachment ring is installed on the inner side of the rotating box. The cross-section of the anti-detachment ring is a T-shaped structure with a wider outer side and a narrower inner side. Two arc-shaped grooves that cooperate with the anti-detachment ring are symmetrically opened in the upright plate seat. The cross-section of the arc-shaped grooves is also a T-shaped structure.

[0012] Furthermore, the aforementioned composite twill fabric production and processing carding and winding device also includes a controller, which is connected to the carding and feeding assembly, the carding and fabric assembly, and the carding and winding assembly, respectively.

[0013] The beneficial effects of this utility model are: 1. Uniform carding and winding: It can achieve uniform carding and winding of two different yarns, effectively improving the weaving efficiency of subsequent composite twill fabrics, and solving the problem that existing devices cannot uniformly card and wind two different yarns.

[0014] 2. Precise yarn guidance: In the fabric combing assembly, the movable plate drives the support and guide rollers to move. Each set of guide rollers is equipped with a guide channel, which can accurately guide the yarn direction and ensure the stability of the combing process.

[0015] 3. Flexible adjustment of the winding support plate: In the carding and winding assembly, the turntable rotates via a rotary driver, and the winding support plate is constrained by both arc-shaped and radial grooves, allowing for flexible adjustment of its position to adapt to different winding needs. Furthermore, after carding and winding are complete, the inward displacement of the winding support plate facilitates the removal of the carded yarn.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the combing and feeding assembly in this utility model; Figure 3 This is a schematic diagram of the structure of the fabric combing assembly in this utility model; Figure 4 This is a schematic diagram showing the position of the guide wheel in this utility model; Figure 5 This is a schematic diagram of the external structure of the combing and winding assembly in this utility model; Figure 6 This is a schematic diagram of the internal structure of the combing and winding assembly in this utility model; In the attached diagram, the components represented by each number are as follows: 1-Upright base; 2- Combing and feeding assembly, 201- Combing and feeding motor, 202- First support shaft, 203- First feeding cylinder, 204- Second feeding cylinder; 3- Fabric combing assembly, 301- Groove plate, 302- Screw motor, 303- Screw, 304- Guide rod, 305- Movable plate, 306- Support, 307- Guide roller; 4- Combing and winding assembly, 401- Combing and winding motor, 402- Third support shaft, 403- Rotary box, 404- Rotary driver, 405- Turntable, 406- Winding support plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figures 1-6 As shown, this embodiment provides a composite twill fabric production and processing carding and winding device, including a vertical plate base 1 and carding and feeding assembly 2, carding and fabric assembly 3 and carding and winding assembly 4 arranged sequentially from bottom to top.

[0021] In this embodiment, the carding and feeding assembly 2 includes a carding and feeding motor 201, a first support shaft 202, a first feeding cylinder 203, and a second feeding cylinder 204. The carding and feeding motor 201 is mounted on the upright plate base 1. The output shaft of the carding and feeding motor 201 is connected to one end of the first support shaft 202 via a coupling. The first feeding cylinder 203 and the second feeding cylinder 204 are arranged side by side on the outside of the first support shaft 202. Different yarns for preparing composite twill fabric are wound on the first feeding cylinder 203 and the second feeding cylinder 204, respectively.

[0022] In this embodiment, the fabric combing assembly 3 includes a channel plate 301, a lead screw motor 302, a lead screw 303, a guide rod 304, a movable plate 305, a support 306, and guide rollers 307. The lead screw motor 302 and the channel plate 301 are mounted on the upright base 1. The output end of the lead screw motor 302 is connected to the lead screw 303, which is movably supported by the channel plate 301, via a coupling. The guide rod 304 is arranged side by side with the lead screw 303 and is fixedly supported by the channel plate 301. The movable plate 305 is sleeved on the outer side of the lead screw 303 and the guide rod 304. The support 306 is installed on the outer end of the movable plate 305. Two sets of guide rollers 307 are installed in the support 306, and each set of guide rollers 307 has a guide channel between them to facilitate the passage of the corresponding yarn.

[0023] In this embodiment, the cross-section of the first support shaft 202 is a regular polygon structure. The first discharge cylinder 203 and the second discharge cylinder 204 are each provided with a regular polygonal through hole that cooperates with the first support shaft 202. The inner wall of the regular polygonal through hole is provided with a damping layer for increasing axial friction resistance. This facilitates disassembly and assembly while preventing the first discharge cylinder 203 and the second discharge cylinder 204 from free axial displacement.

[0024] In this embodiment, the movable plate 305 has a lead screw hole that mates with the lead screw 303 and a guide hole that mates with the guide rod 304.

[0025] In this embodiment, the combing and winding assembly 4 includes a combing and winding motor 401, a third support shaft 402, a rotating box 403, a rotary driver 404, a turntable 405, and a winding support plate 406. The combing and winding motor 401 is mounted on the upright base 1. The output shaft of the combing and winding motor 401 is connected to one end of the third support shaft 402 via a coupling. The other end of the third support shaft 402 is fitted with the rotating box 403. The turntable 405 and the rotary driver 404 for driving its rotation are installed inside the rotating box 403. The outer side of the turntable 405 has several arc-shaped grooves along its circumference. The outer plate of the rotating box 403 has a corresponding number of radial grooves along its circumference. The winding support plate 406 is slidably restricted in the arc-shaped grooves and the radial grooves.

[0026] In this embodiment, the inner end of the winding support plate 406 is provided with an anti-detachment head to prevent its axial displacement. The anti-detachment head slides and is restricted in the arc-shaped groove. The width of the winding support plate 406 and the width of the radial groove are matched with each other. The outer diameter of the anti-detachment head is greater than the width of the winding support plate 406.

[0027] In this embodiment, the outer side of the winding support plate 406 is provided with a row of winding protrusions to facilitate winding.

[0028] In this embodiment, an anti-detachment ring 407 is installed on the inner side of the rotating box 403. The cross-section of the anti-detachment ring 407 is a T-shaped structure with a wider outer side and a narrower inner side. Two arc-shaped grooves that cooperate with the anti-detachment ring 407 are symmetrically opened in the upright plate seat 1. The cross-section of the arc-shaped grooves is also a T-shaped structure.

[0029] In this embodiment, a controller is also included, which is connected to the carding and feeding assembly 2, the carding and fabric assembly 3, and the carding and winding assembly 4, respectively.

[0030] The working principle of this embodiment is as follows: During the feeding stage: The carding feeding motor 201 starts, and its output shaft drives the first support shaft 202 to rotate via a coupling. Since the first feeding cylinder 203 and the second feeding cylinder 204 are sleeved on the first support shaft 202 and are respectively wound with different yarns for preparing composite twill fabric, the first feeding cylinder 203 and the second feeding cylinder 204 feed out the yarn as the first support shaft 202 rotates. The regular polygonal structure of the first support shaft 202 and the regular polygonal perforations and damping layers of the first feeding cylinder 203 and the second feeding cylinder 204 ensure the stability of the feeding process and prevent free axial displacement of the feeding cylinders.

[0031] Fabric weaving stage: The lead screw motor 302 starts, and its output end drives the lead screw 303 to rotate via a coupling. The movable plate 305 engages with the lead screw 303 through the lead screw hole, and simultaneously moves linearly along the lead screw 303 and guide rod 304 under the guidance of the guide rod 304 and guide hole. The movable plate 305 drives the support 306 and the two sets of guide rollers 307 installed in the support 306 to move. The guide roller channel between the two sets of guide rollers 307 guides the yarns released from the first feed cylinder 203 and the second feed cylinder 204, so that the two types of yarns are combed and woven according to a certain pattern.

[0032] Winding Stage: The carding and winding motor 401 starts, and its output shaft drives the third support shaft 402 to rotate via a coupling. The third support shaft 402 drives the rotating box 403 to rotate. The rotary driver 404 drives the turntable 405 to rotate. Due to the combined sliding restriction of the winding support plate 406 by the arc-shaped groove on the outer side of the turntable 405 and the radial groove on the outer plate of the rotating box 403, the position of the winding support plate 406 changes under the action of the arc-shaped groove and the radial groove when the turntable 405 rotates, adjusting to a suitable winding position. The two types of yarns of the carded fabric are wound on the winding support plate 406. The winding protrusion on the outer side of the winding support plate 406 facilitates yarn winding, while the anti-detachment head prevents the winding support plate 406 from axial displacement. The anti-detachment ring 407 on the inner side of the rotating box 403 cooperates with the arc-shaped groove in the upright plate 1 to ensure the stability of the rotating box 403 during rotation.

[0033] Automation control stage: The controller is connected to the carding and feeding assembly 2, the carding and feeding assembly 3, and the carding and winding assembly 4 respectively. The controller can accurately control the starting, stopping, speed and other parameters of the carding and feeding motor 201, the lead screw motor 302 and the carding and winding motor 401, as well as the action of the rotary drive 404, so as to realize the automated operation of the entire device and improve production efficiency and product quality.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A composite twill fabric production and processing carding and winding device, characterized in that, It includes a stand base and, from bottom to top, a carding and feeding assembly, a carding and fabric assembly, and a carding and winding assembly; The carding and feeding assembly includes a carding and feeding motor, a first support shaft, a first feeding cylinder, and a second feeding cylinder. The carding and feeding motor is mounted on a vertical plate base. The output shaft of the carding and feeding motor is connected to one end of the first support shaft via a coupling. The first feeding cylinder and the second feeding cylinder are sleeved side by side on the outside of the first support shaft. Different yarns for preparing composite twill fabric are wound on the first feeding cylinder and the second feeding cylinder, respectively. The combing fabric assembly includes a channel plate, a lead screw motor, a lead screw, a guide rod, a movable plate, a support, and a guide roller pair. The lead screw motor and the channel plate are mounted on a vertical plate base. The output end of the lead screw motor is connected to the lead screw, which is movably supported by the channel plate, via a coupling. The guide rod is arranged side by side with the lead screw and is fixedly supported by the channel plate. A movable plate is sleeved on the outer side of the lead screw and the guide rod. A support is installed on the outer end of the movable plate. Two sets of guide roller pairs are installed in the support. Each set of guide roller pairs has a guide channel between it to facilitate the passage of the corresponding yarn.

2. The composite twill fabric production and processing carding and winding device according to claim 1, characterized in that, The cross-section of the first support shaft is a regular polygonal structure. The first and second feeding cylinders are each provided with a regular polygonal through hole that mates with the first support shaft. The inner wall of the regular polygonal through hole is provided with a damping layer to increase axial frictional resistance.

3. The composite twill fabric production and processing carding and winding device according to claim 2, characterized in that, The movable plate has a lead screw hole that mates with the lead screw and a guide hole that mates with the guide rod.

4. The composite twill fabric production and processing carding and winding device according to claim 3, characterized in that, The combing and winding assembly includes a combing and winding motor, a third support shaft, a rotating box, a rotary driver, a turntable, and a winding support plate. The combing and winding motor is mounted on a vertical plate base. The output shaft of the combing and winding motor is connected to one end of the third support shaft via a coupling. The other end of the third support shaft is equipped with a rotating box. The rotating box contains a turntable and a rotary driver for driving its rotation. The outer side of the turntable has several arc-shaped grooves along its circumference. The outer plate of the rotating box has a corresponding number of radial grooves along its circumference. The winding support plate is slidably restricted in the arc-shaped grooves and radial grooves.

5. The composite twill fabric production and processing carding and winding device according to claim 4, characterized in that, The inner end of the winding support plate is provided with an anti-detachment head to prevent axial displacement. The anti-detachment head slides and is restricted in an arc-shaped groove. The width of the winding support plate and the width of the radial groove are matched with each other. The outer diameter of the anti-detachment head is greater than the width of the winding support plate.

6. The composite twill fabric production and processing carding and winding device according to claim 5, characterized in that, The outer side of the winding support plate is provided with a row of winding protrusions to facilitate winding.

7. A composite twill fabric production and processing carding and winding device according to claim 6, characterized in that, An anti-detachment ring is installed on the inner side of the rotating box. The cross-section of the anti-detachment ring is a T-shaped structure with a wider outer side and a narrower inner side. Two arc-shaped sliding grooves that cooperate with the anti-detachment ring are symmetrically opened in the upright plate seat. The cross-section of the arc-shaped sliding grooves is also a T-shaped structure.

8. The composite twill fabric production and processing carding and winding device according to claim 7, characterized in that, It also includes a controller, which is connected to the carding and feeding assembly, the carding and fabric assembly, and the carding and winding assembly, respectively.

Images