EPE roll storage device
Patent Information
- Application Number
- CN202522433186.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-17
AI Technical Summary
1.该可分类储存的EPE卷材存放装置,通过可调节的绕卷杆与分隔板配合,能对不同类型、规格的EPE卷材进行物理隔离存放,避免混放导致的缠绕、混乱问题,让存放更规整,通过伸缩弹簧与活动杆的配合,可灵活调整绕卷杆间距,适配不同尺寸的卷材存放需求,无需为不同规格卷材单独配置存放装置,压紧板与卡槽的卡接结构能对卷材端部形成有效限位,防止卷材在存放或转动过程中出现松散、移位,进一步保障卷材完整性。
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Figure CN224783541U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of EPE roll storage technology, specifically, it relates to an EPE roll storage device that can be classified and stored. Background Technology
[0002] Most EPE roll storage devices on the market are fixed structures, which cannot flexibly classify and store rolls according to their type and specifications. When rolls of different sizes are mixed together, problems such as tangling and compression deformation are likely to occur. This not only affects the quality of the rolls in subsequent use, but also increases the sorting time during the retrieval process and reduces storage and retrieval efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a storage device for EPE rolls that can be classified and stored, so as to solve the problems mentioned in the background art.
[0004] A storage device for EPE rolls that can be classified and stored includes a base and a motor mount fixedly installed on the top of the base. A motor is installed inside the motor mount, and the output end of the motor is connected to a rotating shaft through a reducer. The outer surface of the rotating shaft is connected to the top of the base through a bearing seat, and a steering wheel is fixedly connected to the outer surface of the rotating shaft.
[0005] The steering wheel has an adjustment groove on its surface. A telescopic spring is fixedly connected to the inner wall of the adjustment groove. An adjustment plate is fixedly connected to the end of the telescopic spring away from the inner wall of the adjustment groove. A movable plate is fixedly connected to the bottom of the adjustment plate. A mounting plate is fixedly connected to the outer surface of the rotating shaft. A movable groove is opened on the surface of the mounting plate. A movable rod is slidably connected inside the movable groove. Limit plates are fixedly connected to both ends of the movable rod. A telescopic block is fixedly connected to the top of the mounting plate.
[0006] In a preferred embodiment of the present invention, the surface of the steering wheel is provided with a groove, and a clamping plate is engaged inside the groove.
[0007] In a preferred embodiment of this utility model, the adjusting groove is T-shaped, the top of the telescopic block is fixedly connected to the bottom of the adjusting plate, the movable groove passes through the mounting plate, and the outer surface of the movable rod is fixedly connected to the movable plate.
[0008] In a preferred embodiment of this utility model, a winding rod is fixedly connected to the side of the adjusting plate, and a partition plate is fixedly connected to the outer surface of the winding rod. Three partition plates are evenly spaced, and both ends of the partition plates are fixedly connected to the adjusting plate.
[0009] In a preferred embodiment of the present invention, the surface of the steering wheel is provided with a mounting groove, and a fixing magnet is fixedly connected inside the mounting groove.
[0010] In a preferred embodiment of this utility model, a dustproof box is fixedly installed on the top of the base, a horizontal plate is fixedly connected to the inner wall of the dustproof box near the top, a moisture-proof cylinder is fixedly connected inside the horizontal plate, a lightweight spring is fixedly connected to the top of the inner wall of the moisture-proof cylinder, a movable magnetic block is fixedly connected to the bottom of the lightweight spring, and a moisture-absorbing block is fixedly connected to the bottom of the movable magnetic block.
[0011] In a preferred embodiment of this utility model, the interior of the horizontal plate is provided with through slots at equal intervals, the moisture-proof cylinders are distributed at equal intervals inside the through slots, the outer surface of the movable magnetic block is slidably connected to the inner wall of the moisture-proof cylinder, and the movable magnetic block and the fixed magnetic block attract each other on the side that are close to each other.
[0012] Compared with the prior art, the present invention has the following advantages: 1. This categorized EPE roll storage device, through the cooperation of adjustable winding rods and separators, can physically separate and store different types and specifications of EPE rolls, avoiding tangling and confusion caused by mixed storage, and making the storage more orderly. Through the cooperation of telescopic springs and movable rods, the spacing of the winding rods can be flexibly adjusted to adapt to the storage needs of rolls of different sizes. There is no need to configure separate storage devices for rolls of different specifications. The clamping plate and the locking groove can effectively limit the ends of the rolls, preventing the rolls from loosening or shifting during storage or rotation, and further ensuring the integrity of the rolls.
[0013] 2. This categorized EPE roll storage device effectively blocks external dust from entering through the dustproof box. Combined with the circulating moisture-absorbing structure, it continuously maintains a dry internal environment, preventing the roll from deteriorating or being damaged due to moisture and dust accumulation.
[0014] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0015] In the attached diagram: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the dustproof box of this utility model; Figure 3 This is a schematic diagram of the winding device structure of this utility model; Figure 4 This is a schematic diagram of the dustproof box structure of this utility model; Figure 5 for Figure 4 Enlarged schematic diagram of the structure at point A in the middle; Figure 6 This is a schematic diagram of the mounting plate structure of this utility model; Figure 7 for Figure 6 Enlarged schematic diagram of the structure at point B; Figure 8 This is a cross-sectional view of the moisture-proof cylinder of this utility model.
[0016] In the diagram: 1. Base; 2. Motor mount; 201. Reducer; 202. Shaft; 203. Bearing seat; 3. Steering wheel; 301. Slot; 302. Adjustment slot; 303. Telescopic spring; 304. Adjustment plate; 305. Movable plate; 306. Mounting plate; 307. Movable slot; 308. Limiting plate; 309. Telescopic block; 310. Fixed magnet; 311. Pressing plate; 4. Winding rod; 5. Dustproof box; 501. Horizontal plate; 502. Moisture-proof cylinder; 503. Lightweight spring; 504. Movable magnet; 505. Moisture-absorbing block; 6. Divider plate. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0018] Example 1: like Figures 1 to 8 As shown, an EPE roll storage device that can be classified and stored includes a base 1 and a motor base 2 fixedly installed on the top of the base 1. A motor is installed inside the motor base 2, and the output end of the motor is connected to a rotating shaft 202 through a reducer. The outer surface of the rotating shaft 202 is connected to the top of the base 1 through a bearing seat 203, and a steering wheel 3 is fixedly connected to the outer surface of the rotating shaft 202.
[0019] The steering wheel 3 has an adjustment groove 302 on its surface. A telescopic spring 303 is fixedly connected to the inner wall of the adjustment groove 302. An adjustment plate 304 is fixedly connected to the end of the telescopic spring 303 away from the inner wall of the adjustment groove 302. A movable plate 305 is fixedly connected to the bottom of the adjustment plate 304. An mounting plate 306 is fixedly connected to the outer surface of the rotating shaft 202. A movable groove 307 is formed on the surface of the mounting plate 306. A movable rod is slidably connected inside the movable groove 307. Limit plates 308 are fixedly connected to both ends of the movable rod. A telescopic block 309 is fixedly connected to the top of the mounting plate 306. A locking groove 301 is formed on the surface of the steering wheel 3. A clamping plate 311 is locked inside the locking groove 301. The adjustment groove 302 is T-shaped. The top of the telescopic block 309 is fixedly connected to the bottom of the adjustment plate 304. The movable groove 307 passes through the mounting plate 306. The outer surface of the movable rod is fixedly connected to the movable plate 305.
[0020] The adjusting plate 304 is fixedly connected to the side of the winding rod 4, and the outer surface of the winding rod 4 is fixedly connected to the partition plate 6. Three partition plates 6 are evenly spaced, and both ends of the partition plate 6 are fixedly connected to the adjusting plate 304. The top of the base 1 is fixedly installed with a dustproof box 5.
[0021] Example 2: Based on Embodiment 1, the surface of the steering wheel 3 is provided with a mounting groove, and a fixed magnet 310 is fixedly connected inside the mounting groove. A horizontal plate 501 is fixedly connected to the inner wall of the dustproof box 5 near the top. A moisture-proof cylinder 502 is fixedly connected inside the horizontal plate 501. A lightweight spring 503 is fixedly connected to the top of the inner wall of the moisture-proof cylinder 502. A movable magnet 504 is fixedly connected to the bottom end of the lightweight spring 503. A moisture-absorbing block 505 is fixedly connected to the bottom of the movable magnet 504. Through slots are provided at equal intervals inside the horizontal plate 501. The moisture-proof cylinders 502 are distributed at equal intervals inside the through slots. The outer surface of the movable magnet 504 is slidably connected to the inner wall of the moisture-proof cylinder 502. The movable magnet 504 and the fixed magnet 310 attract each other on the side closest to each other.
[0022] The motor is a 500-800W geared motor with a rated speed of 10-15r / min, and is compatible with 220V AC power supply to ensure that the shaft rotates slowly and smoothly.
[0023] The 303 telescopic spring is made of stainless steel, with a wire diameter of 1.5-2mm, a free length of 50-80mm, and an elastic coefficient of 5-8N / mm, meeting the requirements for a spacing adjustment range of 50-200mm.
[0024] The lightweight spring 503 is a carbon steel spring with a wire diameter of 0.8-1mm, a free length of 30-50mm, and an elastic coefficient of 2-3N / mm, ensuring that the movable magnet 504 can be raised and lowered flexibly.
[0025] The winding rod 4 is made of aluminum alloy round rod with a diameter of 20-30mm and a length of 500-800mm. The surface is anodized to prevent rust and reduce friction damage to the roll material.
[0026] The divider 6 is made of PP plastic, with a thickness of 5-8mm and a diameter 30-50mm larger than the winding rod 4. The edges are rounded to avoid scratching the roll material.
[0027] The moisture-absorbing block 505 is made of silica gel desiccant and is cylindrical in size with a diameter of 20-30mm and a thickness of 15-20mm. It can be taken out periodically, dried, and reused.
[0028] The motor is fixed to the motor mount 2 by four M8 expansion bolts. The bottom of the motor mount 2 is equipped with a shock-absorbing rubber pad to reduce vibration transmission during operation.
[0029] The rotating shaft 202 and the reducer 201 are connected by a keyway and locked with a cotter pin; the rotating shaft 202 is interference-fitted with the deep groove ball bearing in the bearing housing 203, and the bearing housing 203 is fixed to the base 1 by anchor bolts.
[0030] The steering wheel 3 and the shaft 202 are connected by a flat key, and a limit ring is welded to the surface to prevent axial displacement; the adjusting plate 304 and the winding rod 4 are fixed by welding, and the weld is treated with rust prevention.
[0031] The dust box 5 is made of cold-rolled steel plate with a thickness of 1.5-2mm and a powder-coated surface. The cabinet door is connected by hinges and equipped with a magnetic door lock. When closed, the sealing gap is ≤2mm.
[0032] The horizontal plate 501 is fixed to the inner wall of the dust box 5 with bolts. The moisture-proof cylinder 502 is interference-fitted with the through groove of the horizontal plate 501, and the two ends are sealed with sealant to prevent air leakage.
[0033] After installation, connect the motor power supply and run it under no-load for 5-10 minutes to check whether the rotating shaft 202 rotates smoothly without jamming or abnormal noise.
[0034] Manually push the adjustment plate 304 to test whether the extension and retraction of the telescopic spring 303 is flexible. The movable rod slides freely in the movable groove 307. After adjustment, the adjustment plate 304 does not move on its own.
[0035] Close the dustproof box 5 cabinet door, start the motor to drive the steering wheel 3 to rotate, observe whether the magnetic attraction between the movable magnetic block 504 and the fixed magnetic block 310 is normal, and whether the moisture absorption block 505 rises and falls smoothly.
[0036] Test the engagement stability between the clamping plate 311 and the slot 301 to ensure that the clamping plate 311 is not easy to fall off after insertion and can effectively clamp the roll material after pressing.
[0037] Every 1-2 months, open the dustproof cabinet door 505, take out the moisture-absorbing block 505 from the moisture-proof cylinder 502, dry it in an environment of 100-120℃ for 2-3 hours, and put it back in after cooling.
[0038] Equipment installation and commissioning before use: The base 1 is placed horizontally, and the motor mount 2 is fixedly installed at a preset position on the top of the base 1. The motor is embedded inside the motor mount 2 and fixed. The output end of the motor is connected to the reducer 201, and the output end of the reducer 201 is fixed to one end of the rotating shaft 202. The other end of the rotating shaft 202 is rotatably connected to the top of the base 1 through the bearing seat 203. The steering wheel 3 is fixedly sleeved on the outer surface of the rotating shaft 202, and the mounting plate 306 is also fixed to the outer surface of the rotating shaft 202 and located below the steering wheel 3. The inner wall of the adjusting groove 302 is fixed with a telescopic spring 303, and the other end of the telescopic spring 303 is fixed to the adjusting plate 304. The bottom of the adjusting plate 304 is fixed to the top of the movable plate 305 and the telescopic block 309 in sequence. The bottom of the telescopic block 309 is fixed to the top of the mounting plate 306. The movable rod passes through the movable groove 307 of the mounting plate 306, and the two ends are fixed with limit plates 308. The middle section of the movable rod is fixed to the movable plate 305.
[0039] The winding rod 4 is fixed to the side of the adjusting plate 304. Three partition plates 6 are equally spaced and fixed to the outer surface of the winding rod 4, with both ends attached to the adjusting plate 304. The clamping plate 311 is inserted into the slot 301 of the steering wheel 3, and the fixing magnet 310 is embedded in the mounting groove on the surface of the steering wheel 3 and fixed. The dustproof box 5 is placed on top of the base 1. The horizontal plate 501 is fixed to the top of the inner wall of the dustproof box 5, and the moisture-proof cylinder 502 is equally spaced and embedded in the through groove of the horizontal plate 501 and fixed. The top of the lightweight spring 503 is fixed to the top of the inner wall of the moisture-proof cylinder 502, and the bottom is fixed to the movable magnet 504. The moisture-absorbing block 505 is fixed to the bottom of the movable magnet 504 to ensure that the movable magnet 504 slides in contact with the inner wall of the moisture-proof cylinder 502.
[0040] According to the specifications and classification requirements of EPE roll material, the adjusting plate 304 is pushed to compress or stretch the telescopic spring 303. The movable plate 305 drives the movable rod to slide in the movable groove 307 to adjust the spacing between the winding rods 4. After adjustment, the telescopic spring 303 is reset and the position of the adjusting plate 304 is kept stable.
[0041] Different types and specifications of EPE rolls are respectively nested within the area between the partition plates 6 of the winding rod 4 for classified storage. After the rolls are nested, the clamping plate 311 is fully inserted into the slot 301 to clamp and limit the ends of the rolls, preventing them from loosening. The motor is started, and the reducer 201 drives the rotating shaft 202 to rotate slowly. The steering wheel 3 rotates synchronously with the rotating shaft 202, facilitating the retrieval or storage of the rolls from different angles.
[0042] When the dustproof box 5 is closed, the fixed magnetic block 310 is attracted to the movable magnetic block 504 when the steering wheel 3 rotates to the area below the corresponding moisture-proof cylinder 502. This causes the movable magnetic block 504 and the moisture-absorbing block 505 to move downwards, stretching the lightweight spring 503. The moisture-absorbing block 505 then moves closer to the roll material area to enhance the moisture absorption effect. After the steering wheel 3 rotates away, the lightweight spring 503 returns to its original position, causing the movable magnetic block 504 and the moisture-absorbing block 505 to rise again, maintaining the dry environment inside the moisture-proof cylinder 502.
[0043] Working principle: The winding rod 4, through the cooperation of the adjusting plate 304, telescopic spring 303, movable rod, and other structures, can flexibly adjust its spacing to adapt to EPE rolls of different widths. Three equally spaced partition plates 6 divide a single winding rod 4 into four independent storage areas. Combined with the spacing adjustment of multiple sets of winding rods 4, physical isolation and classification of rolls of different types and specifications can be achieved, avoiding mixed storage and confusion.
[0044] The adjusting plate 304 is held in its initial position by the elastic force of the telescopic spring 303. When pushed by an external force, the telescopic spring 303 deforms and generates a reverse elastic force. The sliding of the movable rod in the movable groove 307 provides guidance for the adjusting plate 304. The limiting plate 308 prevents the movable rod from disengaging from the movable groove 307. The telescopic block 309 provides auxiliary support for the adjusting plate 304, ensuring that the adjustment process is smooth and the position is fixed.
[0045] The motor reduces the speed and increases the torque through the reducer 201, driving the rotating shaft 202 to rotate smoothly. The steering wheel 3 and the winding rod 4 rotate synchronously with the rotating shaft 202. The classified rolls in different positions can be taken out from the opening of the dust box 5 without the need for manual movement of the rolls or devices, thus improving the convenience of storage and retrieval.
[0046] The dustproof box 5 provides physical isolation, preventing external dust from entering the surface of the roll material. When the steering wheel 3 rotates, the magnetic attraction between the fixed magnetic block 310 and the movable magnetic block 504 causes the moisture-absorbing block 505 to move up and down, expanding the moisture absorption range. The moisture-absorbing block 505 absorbs moisture from the air inside the dustproof box 5, and the resetting action of the lightweight spring 503 ensures that the moisture-absorbing block 505 moves cyclically, continuously maintaining a dry internal environment and preventing the roll material from becoming damp and deteriorating.
[0047] The clamping plate 311 and the slot 301 engage to form an axial clamping force on the end of the roll material on the winding rod 4. Combined with the supporting effect of the winding rod 4, this prevents the roll material from becoming loose or shifting during storage or rotation, thus ensuring storage stability.
[0048] Both the fixed magnetic block 310 and the movable magnetic block 504 are neodymium iron boron strong magnets with a magnetic strength of N35-N40. When the distance between them is ≤10mm, they generate an effective attraction force of 8-12N, which is sufficient to overcome the elastic force of the lightweight spring 503 and drive the moisture-absorbing block 505 to descend. During the rotation of the steering wheel 3, the fixed magnetic block 310 moves in a circular motion. When it rotates to a position below a moisture-proof cylinder 502, it precisely aligns with the movable magnetic block 504 to generate an attraction force. After moving away, the attraction force disappears, and the lightweight spring 503 quickly returns to its original position, realizing the cyclical lifting and lowering of the moisture-absorbing block 505.
[0049] The partition plate 6 divides the independent areas with a width of 100-150mm, which can accommodate EPE rolls with a width of 50-140mm. The spacing of the winding rod 4 is adjustable from 50-200mm to meet the storage needs of rolls with different diameters. The clamping plate 311 is made of elastic rubber with anti-slip texture on the bottom. After being inserted into the slot 301, it fits tightly against the end of the roll, which can accommodate the slight irregular shape of the roll end and ensure the limiting effect.
Claims
1. A storage device for EPE rolls that can be classified and stored, comprising a base (1) and a motor mount (2) fixedly installed on the top of the base (1), characterized in that: The motor is installed inside the motor base (2), and the output end of the motor is connected to the rotating shaft (202) through the reducer. The outer surface of the rotating shaft (202) is connected to the top of the base (1) through the bearing seat (203). The steering wheel (3) is fixedly connected to the outer surface of the rotating shaft (202). The steering wheel (3) has an adjustment groove (302) on its surface. A telescopic spring (303) is fixedly connected to the inner wall of the adjustment groove (302). An adjustment plate (304) is fixedly connected to one end of the telescopic spring (303) away from the inner wall of the adjustment groove (302). A movable plate (305) is fixedly connected to the bottom of the adjustment plate (304). An mounting plate (306) is fixedly connected to the outer surface of the rotating shaft (202). A movable groove (307) is opened on the surface of the mounting plate (306). A movable rod is slidably connected inside the movable groove (307). Limit plates (308) are fixedly connected to both ends of the movable rod. A telescopic block (309) is fixedly connected to the top of the mounting plate (306).
2. The EPE roll storage device for categorized storage according to claim 1, characterized in that: The surface of the steering wheel (3) is provided with a slot (301), and a clamping plate (311) is engaged inside the slot (301).
3. The EPE roll storage device for categorized storage according to claim 1, characterized in that: The adjustment groove (302) is T-shaped, the top of the telescopic block (309) is fixedly connected to the bottom of the adjustment plate (304), the movable groove (307) passes through the mounting plate (306), and the outer surface of the movable rod is fixedly connected to the movable plate (305).
4. The EPE roll storage device for classified storage according to claim 1, characterized in that: The side of the adjusting plate (304) is fixedly connected to a winding rod (4), and the outer surface of the winding rod (4) is fixedly connected to a partition plate (6). Three partition plates (6) are evenly spaced, and both ends of the partition plates (6) are fixedly connected to the adjusting plate (304).
5. The EPE roll storage device for classified storage according to claim 1, characterized in that: The surface of the steering wheel (3) is provided with a mounting groove, and a fixed magnet (310) is fixedly connected inside the mounting groove.
6. The EPE roll storage device for classified storage according to claim 1, characterized in that: A dustproof box (5) is fixedly installed on the top of the base (1). A horizontal plate (501) is fixedly connected to the inner wall of the dustproof box (5) near the top. A moisture-proof cylinder (502) is fixedly connected inside the horizontal plate (501). A light spring (503) is fixedly connected to the top of the inner wall of the moisture-proof cylinder (502). A movable magnetic block (504) is fixedly connected to the bottom of the light spring (503). A moisture-absorbing block (505) is fixedly connected to the bottom of the movable magnetic block (504).
7. A categorizable EPE roll storage device according to claim 6, characterized in that: The horizontal plate (501) has through slots at equal intervals inside, and the moisture-proof cylinder (502) is distributed at equal intervals inside the through slots. The outer surface of the movable magnetic block (504) is slidably connected to the inner wall of the moisture-proof cylinder (502), and the movable magnetic block (504) and the fixed magnetic block (310) attract each other on the side that is close to each other.