High temperature resistant silicone rubber communication cable stranding traction system
Patent Information
- Application Number
- CN202522216914.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0003]然而,在实际的电缆绞线和牵引过程中,由于线缆材料的特性以及加工工艺的需要,加工台上往往会不可避免地产生细小的粉尘、碎屑或残余物,这些杂物若不及时清理,一方面可能会影响牵引轮的摩擦效果,导致牵引不稳或打滑,进而影响电缆的张力稳定性和产品质量;另一方面,残留在设备周围的碎屑积累后也需要依赖人工进行清理,不仅耗费人力和时间,降低了自动化生产的效率,而且清洁过程也可能需要停机,对连续生产造成干扰
1、本实用新型,通过设置了集刮板、清洁刷与储灰箱于一体,且可在加工台上沿滑轨移动的清理机构,解决了现有技术中牵引设备功能单一、生产碎屑需人工清理、影响效率的问题,达到了在牵引作业同时对加工台进行自动化清洁,从而显著提高生产效率和保持环境整洁的技术效果。
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Figure CN224783557U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable traction equipment technology, and in particular to a traction system for stranded high-temperature silicone rubber communication cables. Background Technology
[0002] In the production and manufacturing process of wires and cables, especially high-temperature resistant silicone rubber cables used in the communications field, a traction system is needed to smoothly and evenly pull out the stranded cable after the stranding process is completed, and then orderly wind it onto the take-up reel. Existing cable traction systems usually only have basic functions of traction and winding, and their core design focus is on how to ensure the stability of traction force and speed.
[0003] However, in the actual cable stranding and pulling process, due to the characteristics of the cable material and the needs of the processing technology, fine dust, debris or residues are often inevitably generated on the processing table. If these debris are not cleaned in time, on the one hand, they may affect the friction effect of the traction wheel, leading to unstable traction or slippage, which in turn affects the tension stability of the cable and the product quality; on the other hand, the debris remaining around the equipment also needs to be cleaned manually, which not only consumes manpower and time and reduces the efficiency of automated production, but the cleaning process may also require machine stoppage, which will interfere with continuous production.
[0004] In addition, in some devices that only have basic traction functions, the transmission chain design of the traction wheel and the winding wheel may not be refined enough, failing to achieve precise synchronization of their actions. This results in a mismatch between the cable delivery speed and the winding speed during the traction process, which can easily cause excessive stretching of the cable, uneven local tension, or disordered stacking on the winding reel, ultimately affecting the internal stress balance and geometric accuracy of the high-temperature silicone rubber communication cable.
[0005] Therefore, this utility model proposes a traction system for high-temperature resistant silicone rubber communication cable strands to solve the defects of existing traction systems, such as single function, lack of automatic cleaning mechanism, and insufficient traction winding synchronization and stability. Utility Model Content
[0006] In view of the problems existing in the traction system for high-temperature silicone rubber communication cable stranding, such as limited functionality, the need for manual cleaning of debris and dust generated during production, and insufficient synchronization and stability of the traction and winding mechanisms, this utility model aims to provide a traction system for high-temperature silicone rubber communication cable stranding with an improved structure that can effectively solve the above problems.
[0007] This utility model provides a traction system for high-temperature resistant silicone rubber communication cable strands, including: a processing table, a motor, an active synchronous pulley, a driven synchronous pulley, and a linkage belt; as well as a traction wheel, a transmission column, a winding wheel, and a cleaning mechanism.
[0008] The transmission system consists of a motor, a driving synchronous pulley, a linkage belt, and a driven synchronous pulley. The driven synchronous pulley is connected to the traction wheel and drives the winding wheel to rotate synchronously through the transmission column.
[0009] Furthermore, the cleaning mechanism is located on the side of the processing table and can move along its length; the cleaning mechanism includes a slide rail extending along the length of the processing table, a pulley slidably fitted to the slide rail, a scraper and a cleaning brush for cleaning the surface of the processing table, and a dust collection box for collecting cleaning waste.
[0010] Preferably, a reducer and a coupling are connected between the motor and the drive synchronous pulley to adjust the speed and amplify the torque.
[0011] Preferably, the traction system for the stranded strand of the high-temperature resistant silicone rubber communication cable further includes a fixing plate, which is used to provide stable support for the shafts of the traction wheel and the winding wheel.
[0012] Preferably, an extension post is provided next to the winding reel to facilitate the orderly winding of the cable.
[0013] Preferably, the cleaning mechanism further includes a bracket for supporting the ash storage box and a fixing column for fixing the scraper and cleaning brush.
[0014] Preferably, the slide rail is provided with a limiting groove for guiding and limiting the sliding of the pulley.
[0015] Preferably, the scraper and the cleaning brush are arranged one in front of the other along the moving direction of the cleaning mechanism, with the scraper located in front of the cleaning brush.
[0016] Preferably, the lower edge of the scraper is located above the opening of the ash storage box to guide the cleaned debris into the ash storage box.
[0017] Preferably, the ash storage box is removably mounted on the support.
[0018] This utility model has the following beneficial effects: 1. This utility model solves the problems of single function of existing traction equipment, manual cleaning of production debris, and reduced efficiency by setting up a cleaning mechanism that integrates scraper, cleaning brush and ash storage box and can move along the slide rail on the processing table. It achieves the technical effect of automatically cleaning the processing table while traction operation, thereby significantly improving production efficiency and maintaining environmental cleanliness.
[0019] 2. This utility model, by adopting a structure in which a motor drives an active synchronous pulley via a reducer, and then a linkage belt drives a driven synchronous pulley to synchronously drive the traction wheel and the winding wheel, solves the problem of poor coordination between traction and winding actions in the prior art, which easily leads to uneven cable stretching or chaotic winding. It achieves the technical effect of precise synchronization and stable operation of the traction and winding process, effectively ensuring the quality of the finished cable.
[0020] 3. This utility model integrates the traction winding mechanism and the sliding cleaning mechanism on the same processing table, and uses a fixed plate to support the key rotating parts, which solves the problems of dispersed functions, loose structure and insufficient stability of the equipment in the prior art, and achieves the technical effect of compact structure, comprehensive functions and stable and reliable operation of the whole machine. Attached Figure Description
[0021] Figure 1 This is a front perspective view of the traction system for high-temperature resistant silicone rubber communication cable strands proposed in this utility model. Figure 2 This is a partial structural diagram of the active synchronous pulley of the traction system for the stranded wire of the high-temperature resistant silicone rubber communication cable proposed in this utility model; Figure 3 This is a partial structural breakdown of the slide rail of the traction system for the stranded wire of the high-temperature resistant silicone rubber communication cable proposed in this utility model.
[0022] Legend: 1. Processing table; 2. Cleaning mechanism; 201. Slide rail; 202. Limiting groove; 203. Pulley; 204. Ash storage box; 205. Bracket; 206. Fixed column; 207. Scraper; 208. Cleaning brush; 3. Motor; 4. Reducer; 5. Coupling; 6. Driving synchronous pulley; 7. Driven synchronous pulley; 8. Linkage belt; 9. Traction wheel; 10. Transmission column; 11. Winding reel; 12. Extension column; 13. Fixed plate. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0024] Example: Please refer to Figures 1 to 3 This utility model provides a traction system for high-temperature resistant silicone rubber communication cable strands, which aims to solve the problems of existing cable traction equipment having limited functionality, lacking automatic cleaning function for the work surface, and insufficient synchronization and stability between the traction and winding mechanisms. Figure 1 and Figure 2 As shown, the high-temperature resistant silicone rubber communication cable stranding traction system includes a processing table 1, a motor 3 mounted on the processing table 1, a driving synchronous pulley 6 driven by the motor 3, a linkage belt 8 connecting the driving synchronous pulley 6 and the driven synchronous pulley 7, and a driven synchronous pulley 7 driven by the linkage belt 8. A traction wheel 9 is driven by the driven synchronous pulley 7 and is used to pull the cable. A transmission column 10 is driven by the driven synchronous pulley 7, which drives a winding wheel 11 to wind the cable. Furthermore, a cleaning mechanism 2 is located on the side of the processing table 1 and can move along its length to clean the surface of the processing table 1.
[0025] To solve the above-mentioned technical problems, the technical solution of this embodiment is to ensure precise synchronization of traction and winding actions through a specific transmission chain design.
[0026] Please refer to the following carefully. Figure 1 and Figure 2 The power output of motor 3 is adjusted in speed and amplified in torque by reducer 4, and is connected to drive synchronous pulley 6 through coupling 5. Drive synchronous pulley 6 drives driven synchronous pulley 7 to rotate synchronously by linkage belt 8. Driven synchronous pulley 7 directly drives traction pulley 9 to rotate. At the same time, driven synchronous pulley 7 drives winding pulley 11 to rotate synchronously through transmission column 10, so as to realize synchronous operation of traction and winding. Extension column 12 is also provided next to winding pulley 11 to assist the orderly winding of cable. To ensure transmission stability, fixing plate 13 provides fixed support for the rotating shaft of traction pulley 9 and winding pulley 11, thereby ensuring the positional accuracy and smooth operation of the entire traction and winding process.
[0027] Based on the above embodiments, the present invention may further include the following preferred technical solutions: Please refer to the following carefully. Figure 1 and Figure 3The specific structure of the cleaning mechanism 2 is as follows: a slide rail 201 is fixedly connected to the side of the processing table 1. A limiting groove 202 for guiding and limiting the pulley 203 is provided on the slide rail 201. The pulley 203 is slidably connected in the limiting groove 202. The cleaning mechanism 2 also includes a bracket 205 and a fixing column 206 fixedly connected to the pulley 203. The ash storage box 204 is removably mounted on the bracket 205. The scraper 207 and the cleaning brush 208 are fixedly installed through the fixing column 206. The scraper 207 and the cleaning brush 208 are arranged back and forth along the moving direction of the cleaning mechanism 2. The scraper 207 is located in front of the cleaning brush 208. At the same time, the lower edge of the scraper 207 is located above the opening of the ash storage box 204. As a further preferred embodiment, the motor 3 and the active synchronous pulley 6 are connected to the reducer 4 through a coupling 5.
[0028] Working principle: During operation, the motor 3 starts, and the power generated is adjusted and amplified by the reducer 4. It is then transmitted to the active synchronous pulley 6 through the coupling 5. The active synchronous pulley 6 rotates, and driven by the transmission action of the linkage belt 8, it drives the driven synchronous pulley 7 to rotate synchronously. The rotation of the driven synchronous pulley 7 further drives the traction wheel 9 to rotate, thereby realizing the traction operation of the high-temperature resistant silicone rubber communication cable. At the same time, the transmission column 10, which is linked with the driven synchronous pulley 7 and other components, drives the winding wheel 11 to rotate. The winding wheel 11, in conjunction with the extension column 12, can orderly wind the cable that has been pulled. Throughout the process, the fixing plate 13 provides stable support for the relevant rotating shafts and other components, ensuring the positional accuracy of the transmission and execution components such as the traction wheel 9 and the winding wheel 11, and ensuring that the traction and winding actions are stable and synchronous. The cleaning mechanism 2 is used to clean the surface of the processing table 1. During operation, the pulley 203 can slide in the slide rail 201, thereby driving the entire cleaning assembly to move along the processing table 1. The bracket 205 supports the dust collection box 204 and is used to collect the debris generated during cleaning. The fixed column 206 fixes the scraper 207 and the cleaning brush 208. When the cleaning mechanism 2 moves, the scraper 207 first scrapes off the larger debris on the surface of the processing table 1, and then the cleaning brush 208 further cleans the remaining fine dust and debris. The debris that is cleaned off falls into the dust collection box 204 below under the guidance of the scraper 207, and the dust collection box 204 is pulled to clean the inside of the box. In addition, the limiting groove 202 can limit the sliding of the pulley 203 to ensure the stability of the cleaning mechanism 2 during movement.
Claims
1. A traction system for stranded high-temperature silicone rubber communication cables, comprising a processing table (1), a motor (3) mounted on the processing table (1), a driving synchronous pulley (6), a driven synchronous pulley (7), and a linkage belt (8) for connecting the driving synchronous pulley (6) and the driven synchronous pulley (7). Its features are, The high-temperature resistant silicone rubber communication cable stranding traction system also includes: The traction wheel (9) is connected to the driven synchronous belt pulley (7) for transmission. A drive column (10) driven by the driven synchronous belt pulley (7), and a winding wheel (11) driven by the drive column (10). The cleaning mechanism (2) is provided on the side of the processing table (1) and can move along its length. The cleaning mechanism (2) includes a slide rail (201), a pulley (203) slidably engaged with the slide rail (201), a scraper (207) and a cleaning brush (208) for cleaning the surface of the processing table (1), and a dust collection box (204) for collecting cleaning waste.
2. The traction system for stranded high-temperature silicone rubber communication cables according to claim 1, characterized in that, The motor (3) and the active synchronous pulley (6) are connected by a reducer (4) for adjusting the speed and amplifying the torque and a coupling (5).
3. The traction system for stranded high-temperature silicone rubber communication cables according to claim 1, characterized in that, It also includes a fixing plate (13) for providing stable support for the shafts of the traction wheel (9) and the winding wheel (11).
4. The traction system for stranded high-temperature silicone rubber communication cables according to claim 1, characterized in that, An extension post (12) for cooperating with cable winding is provided next to the reel (11).
5. The traction system for stranded high-temperature silicone rubber communication cables according to claim 1, characterized in that, The cleaning mechanism (2) also includes a bracket (205) for supporting the ash storage box (204) and a fixing column (206) for fixing the scraper (207) and the cleaning brush (208).
6. The traction system for stranded high-temperature silicone rubber communication cables according to claim 1, characterized in that, The slide rail (201) is provided with a limiting groove (202) for guiding and limiting the sliding of the pulley (203).
7. The traction system for stranded wires of high-temperature resistant silicone rubber communication cables according to claim 1, characterized in that, The scraper (207) and the cleaning brush (208) are arranged in front and behind each other along the moving direction of the cleaning mechanism (2), with the scraper (207) located in front of the cleaning brush (208).
8. The traction system for stranded high-temperature silicone rubber communication cables according to claim 1 or 5, characterized in that, The lower edge of the scraper (207) is located above the opening of the ash storage box (204) to guide the cleaned debris into the ash storage box (204).
9. The traction system for stranded high-temperature silicone rubber communication cables according to claim 5, characterized in that, The ash storage box (204) is removably mounted on the bracket (205).