Automatic clamping and hoisting mechanism for sludge cutting machine grid

Abstract

This utility model relates to the field of hoisting mechanism technology, and in particular to an automatic clamping and hoisting mechanism for a sludge cutting machine grid. It includes a drive support assembly, a load-bearing assembly mounted at the lower end of the drive support assembly, and limit support assemblies fixedly connected to the front and rear ends of the load-bearing assembly. A clamping assembly is rotatably connected to the inner side of the limit support assembly, and the clamping assembly clamps the sludge cutting machine grid body within its inner perimeter. The drive support assembly includes a top plate, a fixed seat, a first guide rail, and a guide rod fixedly connected to the bottom end of the top plate. A folding frame is slidably connected to the inner side of the first guide rail, and an internal column is rotatably connected to the inner side of the folding frame. A guide cylinder is slidably connected to the outer side of the guide rod. The load-bearing assembly includes a lifting seat, with a movable hole and a fixed hole on the inner side of the lifting seat. In this utility model, the device adapts to confined spaces, achieving a large lifting range through a small stroke of the piston rod, reducing space occupation, improving applicability, enhancing system reliability, and optimizing sludge treatment efficiency.

Description

Technical Field

[0001] This utility model relates to the field of hoisting mechanism technology, specifically to an automatic clamping and hoisting mechanism for a sludge cutting machine grid. Background Technology

[0002] The sludge cutter grid is a key component in sludge treatment equipment. It is usually installed at the inlet of sludge conveying pipelines or sludge treatment equipment. Its main function is to intercept and cut large solid impurities and fibrous materials in sludge, preventing these impurities from clogging pipelines or damaging subsequent treatment equipment. The grid is usually made of metal and has regularly arranged pores or blades, which can effectively separate and break the solid components in sludge, ensuring smooth sludge passage and improving the operating efficiency and reliability of the entire sludge treatment system. The automatic clamping and hoisting mechanism for sludge cutting machine grids is an automated device specifically designed for sludge treatment equipment. Its core function is to automatically clamp and hoist the sludge cutting machine grids. This mechanism is usually equipped with mechanical grippers or grabbing devices that can hold the grids and lift and move them to a designated position through a hoisting system. Traditional clamping devices rely primarily on the lifting and lowering action of cylinders to lift and lower the screen after clamping. However, in environments with limited indoor space, this method of relying on a single cylinder or hydraulic cylinder for lifting and lowering has limitations. Due to the limited indoor height, the stroke of the cylinder or hydraulic cylinder may not be sufficient to lift the screen to the required height or lower it to the designated position, thus affecting the convenience and applicability of the entire clamping device in practical applications. Therefore, to address the above problems, an automatic clamping and lifting mechanism for sludge cutting machine screens is proposed. Utility Model Content

[0003] The purpose of this invention is to provide an automatic clamping and hoisting mechanism for sludge cutting machine grids to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: An automatic clamping and hoisting mechanism for a sludge cutting machine grid includes a drive support assembly. A load-bearing assembly is installed at the lower end of the drive support assembly. Limiting support assemblies are fixedly connected to the front and rear ends of the load-bearing assembly. A clamping assembly is rotatably connected to the inner side of the limiting support assembly. The clamping assembly clamps the sludge cutting machine grid body. The drive support assembly includes a top plate. A fixed seat, a first guide rail, and a guide rod are fixedly connected to the bottom end of the top plate. A folding frame is slidably connected to the inner side of the first guide rail. An internal column is rotatably connected to the inner side of the folding frame. A guide cylinder is slidably connected to the outer side of the guide rod. The load-bearing assembly includes a lifting seat. An movable hole and a fixed hole are opened on the inner side of the lifting seat. A second guide rail is fixedly connected to the top end of the lifting seat. A sliding column is slidably connected to the inner side of the internal sliding groove opened on the second guide rail. The bottom end of the lifting seat is fixedly connected to the cylinder body of a cylinder.

[0005] As a further optimization of this utility model, the guide cylinder is inserted into the fixing hole of the lifting seat, and the guide cylinder is fixedly connected to the lifting seat by bolts.

[0006] As a further optimization of this utility model, the lower end of the built-in column is installed between two second guide rails in the same group, and the lower end of the built-in column is rotatably connected to the sliding column through a bearing.

[0007] As a further optimization of this utility model, the piston rod of the cylinder moves within the movable hole opened in the lifting seat, the end of the piston rod of the cylinder is fixedly connected to the bottom end of the built-in column, and the cylinder is located at a position offset from the extension plate.

[0008] As a further optimization of this utility model, the limiting support assembly includes an ear seat, one end of which is fixedly connected to a shaft post, and the other end of which is fixedly connected to a first limiting bolt and a second limiting bolt. The first limiting bolt is located at the upper end of the shaft post, and the second limiting bolt is located at the lower end of the shaft post.

[0009] As a further optimization of this utility model, the clamping assembly includes a clamping plate with a clamping groove on its inner side. An extension plate is fixedly connected to one end of the clamping plate, and a shaft seat is rotatably connected to the outer side of the extension plate. One end of the shaft seat is fixedly connected to the piston rod of the hydraulic cylinder.

[0010] As a further optimization of this utility model, the clamping plate is provided with a rotating hole near its upper end, and the clamping plate is rotatably connected to the shaft column through the rotating hole.

[0011] Compared with the prior art, the beneficial effects of this utility model are: In this utility model, the automatic clamping and hoisting mechanism of the sludge cutting machine grid, through the setting of drive support components, bearing components, limit support components and clamping components, effectively solves the hoisting problem in indoor space with limited height through innovative design. It achieves a wide range of lifting and lowering of the device by controlling the small stroke of the piston rod, which significantly reduces the space occupied by the equipment and improves its applicability and convenience in confined environments. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model; Figure 4 This is a schematic diagram of the structure of this utility model; Figure 5 This is a schematic diagram of the structure of this utility model; Figure 6 This is a schematic diagram of the structure of this utility model; Figure 7 This is a schematic diagram of the structure of this utility model; Figure 8 This is a schematic diagram of the structure of this utility model.

[0013] In the diagram: 1. Drive support assembly; 11. Top plate; 12. Fixing seat; 13. First guide rail; 14. Guide rod; 15. Folding frame; 16. Built-in column; 17. Guide cylinder; 2. Load-bearing component; 21. Lifting seat; 22. Movable hole; 23. Fixing hole; 24. Second guide rail; 25. Built-in slide groove; 26. Sliding column; 27. Cylinder; 3. Limiting support assembly; 31. Ear seat; 32. Shaft column; 33. First limiting bolt; 34. Second limiting bolt; 4. Clamping assembly; 41. Clamping plate; 42. Clamping groove; 43. Extension plate; 44. Shaft seat; 45. Hydraulic cylinder; 5. Sludge cutting machine screen body. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0016] Please see Figures 1-8 This utility model provides a technical solution: An automatic clamping and hoisting mechanism for a sludge cutting machine grid includes a drive support assembly 1, a bearing assembly 2 installed at the lower end of the drive support assembly 1, a limit support assembly 3 fixedly connected to the front and rear ends of the bearing assembly 2, a clamping assembly 4 rotatably connected to the inner side of the limit support assembly 3, and a sludge cutting machine grid body 5 clamped within the clamping assembly 4. The drive support assembly 1 includes a top plate 11, a fixed seat 12, a first guide rail 13 and a guide rod 14 fixedly connected to the bottom end of the top plate 11, a folding frame 15 slidably connected to the inner side of the first guide rail 13, an internal column 16 rotatably connected to the inner side of the folding frame 15, and a guide cylinder 17 slidably connected to the outer side of the guide rod 14. The bearing assembly 2 includes a lifting seat 21, an movable hole 22 and a fixed hole 23 opened on the inner side of the lifting seat 21, a second guide rail 24 fixedly connected to the top end of the lifting seat 21, a sliding column 26 slidably connected to the inner side of the internal sliding groove 25 opened on the second guide rail 24, and a cylinder body of a cylinder 27 fixedly connected to the bottom end of the lifting seat 21.

[0017] As a further implementation of this solution, the guide cylinder 17 is inserted into the fixing hole 23 opened in the lifting seat 21, and the guide cylinder 17 is fixedly connected to the lifting seat 21 by bolts. It should be noted that the plug-in and bolt-fixing design of the guide cylinder 17 provides a stable and easy-to-install connection method, ensuring a firm connection between components; Furthermore, this design enhances the structural stability of the entire mechanism, helps maintain precise alignment and operational reliability during hoisting, thereby improving the operational safety and durability of the device. As a further implementation of this scheme, the lower end of the built-in column 16 is installed between the two second guide rails 24 in the same group. The lower end of the built-in column 16 is rotatably connected to the sliding column 26 through a bearing. The piston rod of the cylinder 27 moves inside the movable hole 22 opened in the lifting seat 21. The end of the piston rod of the cylinder 27 is fixedly connected to the bottom end of the built-in column 16. The cylinder 27 is located at a position offset from the extension plate 43. It should be noted that the bearing rotation connection design at the lower end of the built-in column 16 allows for flexible rotation and movement, reduces mechanical wear, and extends the service life of the components. The piston rod design and position arrangement of the cylinder 27 allow for effective force transmission and control. Furthermore, this design improves the operational flexibility and maintenance convenience of the equipment, helps to achieve more precise control and more efficient hoisting operations, improves the operational accuracy and efficiency of the equipment, reduces energy consumption, and reduces vibration and noise during operation. As a further implementation of this solution, the limiting support assembly 3 includes an ear seat 31, one end of which is fixedly connected to a shaft post 32, and the other end of which is fixedly connected to a first limiting bolt 33 and a second limiting bolt 34. The first limiting bolt 33 is located at the upper end of the shaft post 32, and the second limiting bolt 34 is located at the lower end of the shaft post 32. The clamping assembly 4 includes a clamping plate 41, with a clamping groove 42 on the inner side of the clamping plate 41. One end of the clamping plate 41 is fixedly connected to an extension plate 43, and the outer side of the extension plate 43 is rotatably connected to a shaft seat 44. One end of the shaft seat 44 is fixedly connected to the piston rod of the oil cylinder 45. A rotating hole is provided near the upper end of the clamping plate 41, and the clamping plate 41 is rotatably connected to the shaft post 32 through the rotating hole. It should be noted that: the rotation of the clamping plate 41 is controlled, and the rotation angle of the clamping plate 41 is also controlled. The design of the clamping component 4 allows for flexible rotation and connection, making the clamping and releasing operations smoother. The rotating hole design of the clamping plate 41 allows for rotational connection with the shaft column 32, providing additional flexibility and adjustment capabilities. Furthermore, it helps improve the overall stability and durability of the equipment, ensuring the safe and stable bearing and movement of heavy objects during hoisting. It also improves the operational flexibility and efficiency of the equipment, making the clamping and releasing process faster and more accurate, thereby improving the efficiency of the entire hoisting process. It also helps improve the adaptability and operational precision of the equipment, enabling it to better adapt to different working environments and needs.

[0018] Workflow: When hoisting the sludge cutter bar screen body 5 in an indoor space with limited height, the top plate 11 is fixed to the module or drive structure. The position is controlled by the existing module or other drive mechanism until the two clamping components 4 are located at the upper end of the sludge cutter bar screen body 5. At this time, the starting cylinder 27 extends, and the piston rod of the cylinder 27 slides inside the movable hole 22, simultaneously driving the built-in column 16 to move upwards. The built-in column 16 pushes the folding frame 15 to unfold. Simultaneously, the lower end of the folding frame 15 drives the two sliding columns 26 to move. The sliding column 26 slides inside the built-in sliding groove 25 of the lifting seat 21 via a rotating connection. The upper end of the folding frame 15 slides inside the first guide rail 13 via the upper sliding column 26. At this time, the distance between the top plate 11 and the lifting seat 21 is greater. At the same time, the guide rod 14 slides inside the guide cylinder 17. The limiting of the guide rod 14 and the guide cylinder 17 can control the stability of the assembly between the lifting seat 21 and the top plate 11. The lower end of the guide rod 14 is fixed with a limit piece to prevent the guide rod 14 from disengaging from the guide cylinder 17. When the lifting seat 21 moves downward to the sludge cutter, the limiting support assembly 3 and the clamping assembly 4 move downward to the sludge cutter. After a certain distance above the sludge cutter screen body 5, the starting cylinder 45 retracts, causing the two bearing seats 44 to move closer together. The bearing seats 44 are rotatably connected to the extension plate 43, and the extension plate 43 causes the clamping plate 41 to rotate around the shaft column 32. When the clamping plate 41 is tightly against the second limit bolt 34, the second limit bolt 34 acts as a limit when clamping the two clamping plates 41, and the first limit bolt 33 acts as a limit when unfolding the two clamping plates 41. The clamping plate 41 is held by the sludge cutter screen body 5 through the clamping groove 42. At this time, the control cylinder 27 retracts, and the internal... The column 16 drives the folding frame 15 to retract, and the guide rod 14 slides towards the lower end of the lifting seat 21. The shape design of the sludge cutter screen body 5 does not affect the downward movement of the guide rod 14, thereby achieving the effect of lifting the lifting seat 21 and the sludge cutter screen body 5 upward. Based on the above principles, the device changes the traditional method of lifting and lowering by simply driving the equipment. By controlling the length of the cylinder 27 and the small stroke of the piston, the device can perform a wide range of lifting and lowering operations. This significantly controls the space occupied by the device, making it suitable for use in indoor environments with limited height, and improving the convenience and applicability of the device in practical applications.

[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic clamping and hoisting mechanism for a sludge cutting machine grid, comprising a drive support assembly (1), characterized in that: The drive support component (1) is equipped with a bearing component (2) at its lower end. The front and rear ends of the bearing component (2) are fixedly connected to a limit support component (3). The limit support component (3) is rotatably connected to a clamping component (4) inside the limit support component (3). The clamping component (4) clamps the sludge cutter grid body (5) inside the sludge cutter grid body. The drive support assembly (1) includes a top plate (11), a fixed base (12), a first guide rail (13) and a guide rod (14) are fixedly connected to the bottom end of the top plate (11), a folding frame (15) is slidably connected to the inner side of the first guide rail (13), an internal column (16) is rotatably connected to the inner side of the folding frame (15), and a guide cylinder (17) is slidably connected to the outer side of the guide rod (14). The supporting component (2) includes a lifting seat (21), which has an movable hole (22) and a fixed hole (23) on its inner side. A second guide rail (24) is fixedly connected to the top of the lifting seat (21). A sliding column (26) is slidably connected to the inner side of the built-in sliding groove (25) of the second guide rail (24). The bottom end of the lifting seat (21) is fixedly connected to the cylinder body of the cylinder (27).

2. The automatic clamping and hoisting mechanism for a sludge cutting machine grid according to claim 1, characterized in that: The guide cylinder (17) is inserted into the fixing hole (23) of the lifting seat (21), and the guide cylinder (17) is fixedly connected to the lifting seat (21) by bolts.

3. The automatic clamping and hoisting mechanism for a sludge cutting machine grid according to claim 1, characterized in that: The lower end of the built-in column (16) is installed between two second guide rails (24) in the same group, and the lower end of the built-in column (16) is rotatably connected to the slide column (26) through a bearing.

4. The automatic clamping and hoisting mechanism for a sludge cutting machine grid according to claim 2, characterized in that: The piston rod of the cylinder (27) moves inside the movable hole (22) opened in the lifting seat (21). The end of the piston rod of the cylinder (27) is fixedly connected to the bottom end of the built-in column (16). The cylinder (27) is located at a position away from the extension plate (43).

5. The automatic clamping and hoisting mechanism for a sludge cutting machine grid according to claim 1, characterized in that: The limiting support assembly (3) includes an ear seat (31), one end of which is fixedly connected to a shaft post (32), and the other end of which is fixedly connected to a first limiting bolt (33) and a second limiting bolt (34). The first limiting bolt (33) is located at the upper end of the shaft post (32), and the second limiting bolt (34) is located at the lower end of the shaft post (32).

6. The automatic clamping and hoisting mechanism for a sludge cutting machine grid according to claim 1, characterized in that: The clamping assembly (4) includes a clamping plate (41), a clamping groove (42) is provided on the inner side of the clamping plate (41), an extension plate (43) is fixedly connected to one end of the clamping plate (41), a bearing seat (44) is rotatably connected to the outer side of the extension plate (43), and one end of the bearing seat (44) is fixedly connected to the piston rod of the oil cylinder (45).

7. The automatic clamping and hoisting mechanism for a sludge cutting machine grid according to claim 6, characterized in that: The clamping plate (41) has a rotating hole near its upper end, and the clamping plate (41) is rotatably connected to the shaft column (32) through the rotating hole.

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