A movable pneumatic lifting device for small housings
Patent Information
- Application Number
- CN202522483779.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0005]本实用新型的主要目的是提出一种用于小型壳体的可移动气动吊装装置,旨在解决现有用于中小型壳体的吊装装置际使用时移动不便,影响小型壳体正常生产、装配的问题
[0012]有益效果:本实用新型的技术方案通过设置气缸活塞杆Y型链接块和销轴,在需要对小壳体工件进行吊装、定位与翻转时,相较于现有技术,气缸动力单元推动相同长度,可以使得工件移动更多距离,从而节省操作空间,提高装置的适用性与作业灵活性。
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Figure CN224783676U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hoisting equipment technology, and in particular to a movable pneumatic hoisting device for small shells. Background Technology
[0002] In the production, assembly, testing, repair and transportation of small shells, it is often necessary to lift, position and flip the workpiece. Traditional large equipment such as hydraulic or electric bridge cranes and overhead cranes are difficult to adapt to small workshops, assembly lines or laboratory scenarios with limited space due to their large size, high cost and complicated operation.
[0003] While existing small lifting and handling equipment (such as manual hoists and simple balancers) are more suitable for the needs in terms of size, they are inconvenient to move in actual use, require special space tracks or fixed installation positions, and cannot meet the needs of rapid conversion between multiple workstations. In addition, they have poor versatility for shells of different shapes, sizes and weights, and the operation of changing clamps or adjusting height is cumbersome.
[0004] Therefore, there is an urgent need to develop a new type of hoisting equipment that is compact in structure, lightweight, freely movable, easy to operate, and accurately positioned. It should be able to stably adsorb or clamp small shells and be compatible with a variety of working scenarios. Utility Model Content
[0005] The main purpose of this utility model is to propose a movable pneumatic hoisting device for small shells, which aims to solve the problem that existing hoisting devices for small and medium-sized shells are inconvenient to move during actual use, affecting the normal production and assembly of small shells.
[0006] To address the aforementioned problems, this utility model proposes a movable pneumatic hoisting device for small housings, comprising a hoisting beam and a movable chassis. A flexible hook is installed at one end of the hoisting beam, and a cylinder power unit is fixedly installed at the top of the movable chassis. A cylinder piston rod Y-shaped connecting block is fixedly installed at the top of the cylinder power unit, and the bottom end of the hoisting beam is rotatably mounted between the top ends of the cylinder piston rod Y-shaped connecting block. A slider is fixedly installed at the top of the mobile chassis, and the slider is connected to one end of the hoisting beam by a pin.
[0007] Preferably, the slider is C-shaped, and elongated grooves are provided on both sides of the slider.
[0008] Preferably, directional wheels are symmetrically installed on the bottom end of one side of the mobile chassis, and each directional wheel is installed on the bottom end of the mobile chassis by a first locking bolt. Universal wheels are symmetrically installed on the bottom end of the other side of the mobile chassis, and each universal wheel is installed on the bottom end of the mobile chassis by a second locking bolt.
[0009] Preferably, the bottom end of the hoisting beam is fixedly equipped with a first cylindrical hole, a second cylindrical hole, and a third cylindrical hole, wherein the first cylindrical hole is fixedly installed at the bottom end of the hoisting beam near the pin shaft, the third cylindrical hole is fixedly installed at the bottom end of the hoisting beam away from the pin shaft, and the second cylindrical hole is fixedly installed at the bottom end of the hoisting beam near the pin shaft at the midpoint.
[0010] Preferably, the first cylindrical hole is rigidly fitted with the pin, the second cylindrical hole is clearance fitted with the top end of the Y-shaped connecting block of the cylinder piston rod, and the third cylindrical hole is clearance fitted with the top end of the flexible hook.
[0011] Preferably, the cylinder power unit is fixedly installed on the top of the mobile chassis by bolts, and the flexible hook can be quickly replaced according to different housing characteristics and operational requirements.
[0012] Beneficial effects: By setting a cylinder piston rod Y-shaped connecting block and pin, the technical solution of this utility model can move the workpiece a greater distance when it is necessary to lift, position and flip small shell workpieces. Compared with the prior art, the cylinder power unit can push the same length, thereby saving operating space and improving the applicability and operational flexibility of the device. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural schematic diagram of the hoisting beam of this utility model; Figure 3 This is a schematic diagram of the slider part of this utility model; Figure 4 This is a calculation diagram of the movement trajectory of the hoisting beam of this utility model; Figure 5 This is a calculation diagram of the movement trajectory of the Y-shaped connecting block axis of the cylinder piston rod of this utility model.
[0015] The annotations in the attached figures are explained as follows: 01. Flexible hook; 02. Cylinder piston rod Y-shaped connecting block; 03. Lifting beam; 03-10. First cylindrical hole; 03-20. Second cylindrical hole; 03-30. Third cylindrical hole; 04. Pin; 05. Mobile chassis; 06. Cylinder power unit; 07. Directional wheel; 08. First locking bolt; 09. Universal wheel; 10. Second locking bolt; 11. Sliding block; 12. Bolt. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0020] This utility model proposes a movable pneumatic hoisting device for small shells. By setting up a cylinder piston rod Y-shaped connecting block 02 and a pin 04, when it is necessary to hoist, position and flip small shell workpieces, compared with the prior art, the cylinder power unit 06 can push the same length to move the workpiece a greater distance, thereby saving operating space and improving the applicability and operational flexibility of the device.
[0021] Example: In this embodiment, the structure of a movable pneumatic hoisting device for a small housing is as follows: Figures 1 to 5As shown, the hoisting device of this utility model includes a hoisting beam 03 and a movable chassis 05. The bottom end of the hoisting beam 03 is fixedly equipped with a first cylindrical hole 03-10, a second cylindrical hole 03-20, and a third cylindrical hole 03-30. The first cylindrical hole 03-10 is fixedly installed at the bottom end of the hoisting beam 03 near the pin 04, and the third cylindrical hole 03-30 is fixedly installed at the bottom end of the hoisting beam 03 away from the pin 04. A flexible hook 01 is installed at one end of the hoisting beam 03. A cylinder power unit 06 is fixedly installed at the top of the movable chassis 05. A cylinder piston rod Y-shaped connecting block 02 is fixedly installed at the top of the cylinder power unit 06. The bottom end of the hoisting beam 03 is rotatably mounted... A slider 11 is fixedly installed on the top of the movable chassis 05 between the top ends of the Y-shaped connecting blocks 02 of the cylinder piston rod. The slider 11 is C-shaped, and elongated grooves are opened on both sides of the slider 11. The slider 11 is connected to one end of the lifting beam 03 by a pin 04. It is worth noting that the first cylindrical hole 03-10 and the pin 04 are interference-fitted, which can form a firm and non-moving connection between the first cylindrical hole 03-10 and the pin 04, enhancing the overall rigidity and stability of the structure. The second cylindrical hole 03-20 is clearance-fitted to the top end of the Y-shaped connecting block 02 of the cylinder piston rod, and the third cylindrical hole 03-30 is clearance-fitted to the top end of the flexible hook 01. This design allows for relative movement between the second cylindrical hole 03-20 and the cylinder piston rod Y-shaped connecting block 02, or between the third cylindrical hole 03-30 and the flexible hook 01, while avoiding problems such as motion jamming and accelerated wear caused by interference or over-fitting. It also simplifies the assembly process and facilitates installation and debugging. Furthermore, the second cylindrical hole 03-20 is fixedly installed at the bottom end of the lifting beam 03 near the pin 04 at the midpoint. This design allows the operator to activate the cylinder power unit 06 when the workpiece needs to be lifted, causing the cylinder power unit 06 to move the cylinder piston rod Y-shaped connecting block 02. The cylinder piston rod Y-shaped connecting block 02 then moves the lifting beam through the second cylindrical hole 03-20. 03. Movement: At this time, the cylinder piston rod Y-shaped connecting block 02 and the lifting beam 03 can be regarded as a lever structure. The lifting beam 03 rotates around the cylinder piston rod Y-shaped connecting block 02 as the axis, causing one end of the first cylindrical hole 03-10 to rotate downwards, and the other end of the third cylindrical hole 03-30 to drive the flexible hook 01 and the workpiece to rotate upwards. This saves operating space and allows the device to flexibly carry out lifting operations in small workshops, assembly lines or laboratories with limited space. It improves the adaptability of the device to different work positions and different layout environments, and enables the device to quickly switch between multiple work positions more conveniently without having to consider the space limitations on operation. This greatly improves the applicability and operational flexibility of the device.
[0022] Furthermore, the cylinder power unit 06 is selected based on the cylinder bore and the lifting distance from the ground, specifically as follows: ,in The cylinder bore should be selected according to... One size larger; In addition, for the calculation of the travel distance of pin 04 in slider 11, please refer to [link / reference needed]. Figure 4 and Figure 5 As shown: Step 1: Draw a circle with the cylinder installation distance as the radius and the center of the cylinder piston rod Y-shaped connecting block 02 (where the cylinder piston is not extended) as the center. Step 2: Using the cylinder installation distance as the radius, draw a circle with the center of the cylinder piston rod Y-shaped connecting block 02 when the cylinder piston is halfway extended; Step 3: Using the cylinder installation distance as the radius, draw a circle with the center of the cylinder piston rod Y-shaped connecting block 02 when the cylinder piston is fully extended; Step 4: Using the full extension of the piston rod as the length, intersect the three circles on the same vertical line; Step 5: At this point, you can measure the distance the pin 04 has moved by drawing a diagram; In summary, the elongated groove on one side of the slider 11 is customized based on the calculated movement distance of the pin 04 to avoid the limitation of the rotation range of the lifting beam 03 when the elongated groove is too short, thereby reducing the height of the flexible hook 01 and making it difficult for the lifting beam 03 to swing normally.
[0023] Furthermore, in this embodiment, as Figure 1 As shown, directional wheels 07 are symmetrically installed on the bottom of one side of the sliding chassis 05. The directional wheels 07 are all installed on the bottom of the sliding chassis 05 by the first locking bolt 08. On the other side of the sliding chassis 05, universal wheels 09 are symmetrically installed on the bottom of the sliding chassis 05. The universal wheels 09 are all installed on the bottom of the sliding chassis 05 by the second locking bolt 10. With this design, through the symmetrical configuration of the directional wheels 07 and universal wheels 09, the device can not only glide smoothly along a straight line, but also turn flexibly and rotate in place, meeting the needs of rapid job change in multi-workstation scenarios such as small workshops and assembly lines. It does not need to rely on tracks or fixed paths, and is suitable for shuttle operations in narrow spaces, improving the flexibility and stability of the device.
[0024] Furthermore, in this embodiment, as Figure 1As shown, the cylinder power unit 06 is fixedly installed on the top of the mobile chassis 05 by bolts 12. The flexible hook 01 can be quickly replaced according to different housing characteristics and operational requirements. This design, through the modular design of the base and clamping interface, allows the same equipment to be compatible with multiple end effectors. When facing a smooth surface of a small housing, a vacuum suction cup can be replaced; when facing a housing with flanges or corners, a mechanical claw can be replaced; and when facing a housing made of fragile materials, a flexible clamping component can be replaced. There is no need to configure separate equipment for different workpieces, reducing equipment investment costs. On the other hand, it also allows for the quick replacement of cylinder power units 06 of different sizes, facilitating the rapid replacement of end effectors with different functions to adapt to different housing shapes, improving the adaptability and working efficiency of the device. Moreover, it is simple to operate, labor-saving, and efficient, reducing the operator's labor intensity and improving production efficiency and safety.
[0025] Working principle: The device is pushed to the work site, and the flexible hook 01 is connected to the workpiece of small and medium-sized shell. The operator starts the cylinder power unit 06, so that the cylinder piston rod of the cylinder power unit 06 extends vertically under the action of the air source. At this time, the lifting beam 03 will move upward while swinging around the axis of the pin 04. At the same time, the pin 04 performs self-rolling and relative sliding motion in the long oval groove on one side of the slider 11, so that the other end of the lifting beam 03 drives the flexible hook 01 and the workpiece to the designated position, which facilitates the operator to assemble.
[0026] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A movable pneumatic lifting device for small housings, comprising a lifting beam (03) and a movable chassis (05), wherein a flexible hook (01) is installed at one end of the lifting beam (03), and a cylinder power unit (06) is fixedly installed at the top of the movable chassis (05), characterized in that, The top of the cylinder power unit (06) is fixedly installed with a cylinder piston rod Y-type connecting block (02), and the bottom end of the hoisting beam (03) is rotatably installed between the top ends of the cylinder piston rod Y-type connecting block (02). A slider (11) is fixedly installed on the top of the mobile chassis (05), and the slider (11) is connected to one end of the hoisting beam (03) by a pin (04).
2. The movable pneumatic hoisting device for small housings as described in claim 1, characterized in that, The slider (11) is C-shaped, and elongated grooves are provided on both sides of the slider (11).
3. A movable pneumatic hoisting device for small housings as described in claim 2, characterized in that, The bottom of one side of the mobile chassis (05) is symmetrically equipped with directional wheels (07), and the directional wheels (07) are all installed at the bottom of the mobile chassis (05) by the first locking bolt (08). The bottom of the other side of the mobile chassis (05) is symmetrically equipped with casters (09), and the casters (09) are all installed at the bottom of the mobile chassis (05) by the second locking bolt (10).
4. A movable pneumatic hoisting device for small housings as described in claim 2, characterized in that, The bottom end of the hoisting beam (03) is fixedly installed with a first cylindrical hole (03-10), a second cylindrical hole (03-20) and a third cylindrical hole (03-30), wherein the first cylindrical hole (03-10) is fixedly installed at the bottom end of the hoisting beam (03) near the pin (04), the third cylindrical hole (03-30) is fixedly installed at the bottom end of the hoisting beam (03) away from the pin (04), and the second cylindrical hole (03-20) is fixedly installed at the bottom end of the hoisting beam (03) on the side near the pin (04) at the midpoint.
5. A movable pneumatic hoisting device for small housings as described in claim 4, characterized in that, The first cylindrical hole (03-10) is rigidly fitted with the pin (04), the second cylindrical hole (03-20) is clearance fitted with the top end of the cylinder piston rod Y-shaped connecting block (02), and the third cylindrical hole (03-30) is clearance fitted with the top end of the flexible hook (01).
6. A movable pneumatic hoisting device for small housings as described in claim 1, characterized in that, The cylinder power unit (06) is fixedly installed on the top of the mobile chassis (05) by bolts (12), and the flexible hook (01) can be quickly replaced according to different housing characteristics and operation requirements.