Automatic lifting and laying device for insect screen

CN224783770UActive Publication Date: 2026-09-22CHINA TOBACCO SHAANXI IND
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Patent Information

Application Number
CN202522402483.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-09-22
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

上部作业劳动强度大,对人员体能要求高,作业过程中为确保工作的顺利推进,上方作业和下方作业人员采用换垛换作业面的工作模式,铺设效率极低

Benefits of technology

[0015]根据本实用新型实施例提供的防虫网自动升降铺设装置,需要被铺设的防虫网可以暂时放置在横梁上,操作人员也可以站在横梁上;侧立架将横梁架起高于垛堆的高度,站在地面上的工作人员推动本装置,在万向轮的作用下,本装置可以轻易地在各个被推动的方向上移动,进而横梁可以跨越垛堆,过程中将防虫网铺盖在垛堆上面。这一过程中,防虫网的重量主要被横梁承载,横梁上所需的人员数量得以减少,且动作幅度和用力都会减少,安全风险大大降低。此外,本装置还方便移动,即可根据作业需要移动到相应的作业位置,又可在不使用时被轻易推到其他位置。

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Abstract

The utility model embodiment provides a kind of automatic lifting and laying device of insect screen, for the insect screen laying of tobacco pile, comprising: two groups of side stands, each group of side stands includes pedestal and two vertical rods, which are arranged on the pedestal along the first direction, the top of two vertical rods is connected by connecting beam, two groups of side stands are arranged along the second direction, at least one universal wheel is arranged at the bottom of each pedestal;Crossbeam, arranged along the second direction, its two ends are respectively connected with the connecting beam of two groups of side stands, the crossbeam has width along the first direction for operator to stand or stack insect screen;Wherein, the universal wheel is suitable for under the action of external force, the side stand, the crossbeam is moved along the first direction, and the crossbeam is made to span tobacco pile.The device is safe and efficient, simple and flexible structure, can greatly reduce the labor intensity of staff, and reduce personnel safety risk.
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Description

Technical Field

[0001] This utility model relates to the field of tobacco raw material storage technology, specifically to an automatic lifting and laying device for insect-proof netting. Background Technology

[0002] Tobacco leaves and shredded tobacco are the core raw materials for cigarette manufacturing. They are usually purchased in large quantities by manufacturers during the harvest season and stored for year-round use. During storage, tobacco leaves and shredded tobacco may be eaten by insects, and these insects may also breed and excrete within the tobacco leaves and shredded tobacco, seriously affecting their quality. This not only wastes raw materials but also affects the quality of the final cigarette product.

[0003] Therefore, laying insect-proof netting has become one of the important measures to ensure the quality of tobacco products. Traditional methods of laying insect-proof netting mainly rely on manual operation, which is time-consuming, inefficient, and poses safety risks due to working at heights. Typically, insect-proof netting weighs over 20 kilograms. During the laying process, at least four workers are needed on the stack, squatting throughout to pull the netting. When the netting scrapes or rubs severely against the tobacco boxes, it needs to be adjusted back and forth, and in some areas, workers need to crawl. Four more people are needed below to pull the netting, ensuring proper spacing around the edges and reducing corner scraping. They are also responsible for moving tools and ensuring safety supervision. The upper-level work is physically demanding and requires high physical strength. To ensure smooth progress, workers at the top and bottom often switch between stacks and work surfaces, resulting in extremely low laying efficiency. Utility Model Content

[0004] In view of the shortcomings of the prior art pointed out in the background section, this utility model provides an automatic lifting and laying device for insect netting, which is safe, efficient, simple and flexible in structure, and can greatly reduce the labor intensity of workers and reduce personnel safety risks.

[0005] This utility model provides an automatic lifting and laying device for insect-proof netting, used for laying insect-proof netting on tobacco stacks. It includes: two sets of side frames, each set comprising a base and two uprights spaced apart on the base along a first direction, the tops of the two uprights connected by a connecting beam; the two sets of side frames are spaced apart along a second direction; each base has at least one caster wheel at its bottom; and a crossbeam extending along the second direction, its two ends connected to the connecting beams of the two sets of side frames respectively. The crossbeam has a width along the first direction to allow operators to stand or place the insect-proof netting. The caster wheels are adapted to support the side frames and the crossbeam under external force, allowing the crossbeam to move along the first direction and span the tobacco stack; the first direction and the second direction are perpendicular to each other.

[0006] In a possible implementation, the base includes a first crossbar and a second crossbar, the first crossbar extending along a first direction, and two second crossbars respectively connected to the two ends of the first crossbar and extending along a second direction, with a caster wheel provided at each end of the second crossbar.

[0007] In a possible implementation, the crossbeam is configured to be telescopic in the second direction.

[0008] In a possible implementation, the pole is configured to be telescopic in a direction perpendicular to the first direction and the second direction.

[0009] In a possible implementation, the side support frame further includes a lifting mechanism disposed on the base and the connecting beam, for driving the connecting beam to rise and fall.

[0010] In a possible implementation, the lifting mechanism includes a lead screw mechanism, which includes a threaded lead screw, a nut, and a motor for driving the threaded lead screw to rotate; the threaded lead screw is rotatably disposed between the base and the connecting beam, with the motor disposed on one of the base and the connecting beam and the nut disposed on the other, the nut engaging with the threaded lead screw.

[0011] In a possible implementation, the lifting mechanism includes a cylinder mechanism, with a cylinder body fixedly mounted on one of the base and the connecting beam, and the other connected to the cylinder output end.

[0012] In a possible implementation, the crossbeam and the connecting beam are detachably connected by a pin-hole fitting mechanism.

[0013] In a possible implementation, the lifting mechanism is detachably connected to the base and / or the connecting beam via a pin-hole engagement mechanism.

[0014] In a possible implementation, the side support also includes a reinforcing beam connected between the two uprights, the height of the reinforcing beam being between the base and the connecting beam, and a sleeve being provided on the reinforcing beam, through which the lifting mechanism is disposed.

[0015] According to the automatic lifting and laying device for insect-proof netting provided in this embodiment, the insect-proof netting to be laid can be temporarily placed on a crossbeam, and operators can also stand on the crossbeam. The side support frame raises the crossbeam above the stack, and the operator on the ground pushes the device. With the help of casters, the device can easily move in all directions, allowing the crossbeam to cross the stack and lay the insect-proof netting over it. In this process, the weight of the insect-proof netting is mainly borne by the crossbeam, reducing the number of personnel required on the crossbeam, and reducing the range of motion and force exerted, thus greatly reducing safety risks. In addition, the device is easy to move; it can be moved to the corresponding work position as needed, and can also be easily pushed to other positions when not in use. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a perspective view of an automatic lifting and laying device for insect-proof netting provided in an embodiment of this utility model; Figure 2 yes Figure 1 A magnified view of a section at point A in the middle; Figure 3 yes Figure 1 A magnified view of a section at point B in the middle; Among them: 100-Automatic lifting and laying device for insect-proof netting; 10-Side support frame; 11-Base; 111-Wheel caster; 112-First crossbar; 113-Second crossbar; 12-Upright pole; 13-Connecting beam; 14-Lifting mechanism; 15-Reinforcing beam; 151-Sleeve; 20-Crossbeam; 30-Pin hole fitting mechanism. Detailed Implementation

[0018] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0019] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, it should be noted that "multiple" means two or more, unless otherwise explicitly specified.

[0020] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0021] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the horizontal thickness of the first feature is greater than that of the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the horizontal thickness of the first feature is less than that of the second feature.

[0022] The following disclosure provides many different implementations or examples for carrying out different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or reference letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0023] Figure 1 This is a perspective view of an automatic lifting and laying device for insect-proof netting provided in an embodiment of this utility model; Figure 2 yes Figure 1 A magnified view of a section at point A in the middle; Figure 3 yes Figure 1 A magnified view of a portion at point B in the attached figure; the X direction in the figure is the first direction defined in this application, and the Y direction is the second direction defined in this application. Figure 1-3 As shown: An automatic lifting and laying device 100 for insect-proof netting includes: two sets of side frames 10, each set of side frames 10 including a base 11 and two uprights 12 spaced apart on the base 11 along a first direction, the top ends of the two uprights 12 being connected by a connecting beam 13, the two sets of side frames 10 being spaced apart along a second direction, and each base 11 having at least one caster wheel 111 at its bottom; a crossbeam 20 extending along the second direction, with its two ends respectively connected to the connecting beams 13 of the two sets of side frames 10, the crossbeam 20 having a width along the first direction for operators to stand on or stack insect-proof netting; wherein, the caster wheel 111 is adapted to carry the side frames 10 and the crossbeam 20 to move along the first direction under the action of external force, and to allow the crossbeam 20 to cross tobacco stacks; the first direction and the second direction are perpendicular to each other.

[0024] According to the automatic lifting and laying device 100 for insect-proof netting provided in this embodiment of the present invention, the insect-proof netting to be laid can be temporarily placed on the crossbeam 20, and the operator can also stand on the crossbeam; the side support 10 raises the crossbeam 20 above the height of the stack, and the operator standing on the ground pushes the device. With the action of the casters 111, the device can easily move in all directions, so that the crossbeam 20 can cross the stack, and the insect-proof netting is laid on the stack in the process. In this process, the weight of the insect-proof netting is mainly borne by the crossbeam, the number of personnel required on the crossbeam 20 is reduced, and the range of motion and force are reduced, greatly reducing the safety risk. In addition, the device is also easy to move, that is, it can be moved to the corresponding working position according to the work needs, and can be easily pushed to other positions when not in use.

[0025] In a possible implementation, the base 11 includes a first crossbar 112 and a second crossbar 113. The first crossbar 112 extends along a first direction, and the two second crossbars 113 are respectively connected to the two ends of the first crossbar 112 and extend along a second direction. Each end of the second crossbar 113 is provided with a caster wheel 111.

[0026] This design increases the effective lateral area of ​​the base 11, thus improving the stability of the device. On the other hand, it allows for the arrangement of more casters 111, reducing the weight borne by each caster 111 and lowering the risk of damage.

[0027] In a possible implementation, the crossbeam 20 is configured to be telescopic in the second direction. In this case, on the one hand, the length of the crossbeam can be adjusted according to the width of the stack when in use, making it more versatile; on the other hand, the size of the device can be reduced when not in use, making it easier to store.

[0028] In a possible implementation, the upright 12 is configured to be telescopic in a direction perpendicular to the first and second directions. In this case, on the one hand, during use, the height of the upright 12 can be adjusted according to the height of the stack to meet the usage requirements. At the same time, the device can also be adjusted to the minimum height required for laying, thereby reducing safety risks. On the other hand, when not in use, the size of the device can be reduced for easy storage.

[0029] In a possible implementation, the side support 10 further includes a lifting mechanism 14, which is disposed on the base 11 and the connecting beam 13, and is used to drive the connecting beam 13 to rise and fall. In this embodiment, the lifting and lowering of the device is achieved through the lifting mechanism 14, which helps to improve efficiency and reduce the labor intensity of personnel. In specific implementations, the lifting mechanism 14 can take many different forms. This application only illustrates the use of a screw mechanism and a cylinder mechanism. Those skilled in the art will understand that this function can also be achieved through other types of transmission mechanisms, which are also within the scope of this embodiment.

[0030] In a possible implementation, the lifting mechanism 14 includes a lead screw mechanism, which includes a threaded lead screw, a nut, and a motor for driving the threaded lead screw to rotate; the threaded lead screw is rotatably disposed between the base 11 and the connecting beam 13, with the motor disposed on one of the base 11 and the nut disposed on the other, and the nut engaging with the threaded lead screw.

[0031] In a possible implementation, the lifting mechanism 14 includes a cylinder mechanism, with a cylinder body fixedly mounted on one of the base 11 and the connecting beam 13, and the other connected to the cylinder output end.

[0032] In a possible implementation, the crossbeam 20 and the connecting beam 13 are detachably connected by a pin-hole fitting mechanism 30. The pin-hole fitting mechanism 30 allows for quick assembly and disassembly of the device. Combined with the telescopic features disclosed in other embodiments of this application, the size of the device can be further reduced, making it not only convenient for storage but also facilitating floor changes. For example, after disassembly, the device can be easily moved into an elevator for floor changes without requiring manual transport up stairs due to elevator access limitations.

[0033] In a possible implementation, the lifting mechanism 14 is detachably connected to the base 11 and / or the connecting beam 13 via a pin-hole engagement mechanism 30.

[0034] In a possible implementation, the side support 10 further includes a reinforcing beam 15 connected between the two uprights 12. The height of the reinforcing beam 15 is set between the base 11 and the connecting beam 13. The reinforcing beam 15 is also provided with a sleeve 151, through which the lifting mechanism 14 is disposed.

[0035] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be embraced within this application.

Claims

1. An automatic lifting and laying device for insect-proof netting, used for laying insect-proof netting on tobacco stacks, characterized in that... include: Two sets of side supports (10), each set of side supports (10) includes a base (11) and two uprights (12) spaced apart on the base (11) along a first direction. The top ends of the two uprights (12) are connected by a connecting beam (13). The two sets of side supports (10) are spaced apart along a second direction. At least one universal wheel (111) is provided at the bottom of each base (11). A crossbeam (20) extends along a second direction and its two ends are respectively connected to the connecting beams (13) of the two sets of side supports (10). The crossbeam (20) has a width along the first direction for operators to stand or stack insect nets. The caster wheel (111) is adapted to carry the side support frame (10) and the crossbeam (20) to move along the first direction under the action of external force, and to make the crossbeam (20) cross the tobacco stack; the first direction and the second direction are perpendicular to each other.

2. The automatic lifting and laying device for insect-proof netting according to claim 1, characterized in that: The base (11) includes a first crossbar (112) and a second crossbar (113). The first crossbar (112) extends along a first direction, and the two second crossbars (113) are respectively connected to the two ends of the first crossbar (112) and extend along a second direction. Each end of the second crossbar (113) is provided with a caster wheel (111).

3. The automatic lifting and laying device for insect-proof netting according to claim 2, characterized in that: The crossbeam (20) is configured to be telescopic in the second direction.

4. The automatic lifting and laying device for insect-proof netting according to claim 3, characterized in that: The pole (12) is configured to be telescopic in a direction perpendicular to the first direction and the second direction.

5. The automatic lifting and laying device for insect-proof netting according to claim 4, characterized in that, The side support frame (10) also includes a lifting mechanism (14), which is disposed on the base (11) and the connecting beam (13) for driving the connecting beam (13) to rise and fall.

6. The automatic lifting and laying device for insect-proof netting according to claim 5, characterized in that: The lifting mechanism (14) includes a screw mechanism, which includes a threaded screw, a nut, and a motor that drives the threaded screw to rotate. The threaded screw is rotatably disposed between the base (11) and the connecting beam (13). The motor is disposed on one of the base (11) and the connecting beam (13), and the nut is disposed on the other. The nut is fitted with the threaded screw.

7. The automatic lifting and laying device for insect-proof netting according to claim 5, characterized in that: The lifting mechanism (14) includes a cylinder mechanism, with a cylinder body fixedly mounted on one of the base (11) and the connecting beam (13), and the other connected to the cylinder output end.

8. The automatic lifting and laying device for insect-proof netting according to claim 6 or 7, characterized in that: The crossbeam (20) and the connecting beam (13) are detachably connected by a pin-hole fitting mechanism (30).

9. The automatic lifting and laying device for insect-proof netting according to claim 8, characterized in that: The lifting mechanism (14) is detachably connected to the base (11) and / or the connecting beam (13) via a pin-hole fitting mechanism (30).

10. The automatic lifting and laying device for insect-proof netting according to claim 9, characterized in that, The side support (10) also includes a reinforcing beam (15) connecting the two uprights (12). The height of the reinforcing beam (15) is set between the base (11) and the connecting beam (13). The reinforcing beam (15) is also provided with a sleeve (151), and the lifting mechanism (14) is set through the sleeve (151).