Quantitative filling device for shower gel production

CN224783797UActive Publication Date: 2026-09-22SHANDONG JIUXIN BIOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202522396905.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-09-22
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

[0003]在沐浴乳的生产过程中,灌装是一个重要的环节,目前,市场上现有的沐浴乳定量灌装装置在使用过程中存在一些不足之处,一方面,传统的灌装装置在进行定量灌装时,主要依靠机械结构的简单配合来实现定量,传统的机械定量方式难以准确控制灌装量,从而影响产品的质量和生产效率,另一方面,现有的灌装装置在灌装过程中,对于灌装头的高度调节不够灵活,难以适应不同规格和高度的包装容器,使得装置的通用性较差因此,本领域技术人员提供了一种沐浴乳生产用定量灌装装置,以解决上述背景技术中提出的问题

Benefits of technology

该沐浴乳生产用定量灌装装置,通过流量感应阀与电磁控制阀联动形成闭环控制,实时监测调节出料量,显著提升定量精度,避免传统计量方式受压力、流速干扰的弊端,第一电动伸缩杆与支板组合可电动调节灌装头高度,灵活适配不同规格容器,无需更换组件即可快速切换多规格生产,提升设备通用性,水箱顶部漏网可过滤原料杂质,配合光滑管路设计防止灌装头堵塞,保障生产线连续运行。快速接头实现管路便捷拆装,便于清洗维护。

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Abstract

The utility model discloses a kind of quantitative filling devices for shower milk production, belong to shower milk production equipment field, including stirring bucket, the inner bottom wall of stirring bucket is fixedly connected with water tank, the inner top wall of water tank is fixedly connected with screen, the inner wall of water tank is fixedly installed with flow sensing valve, the inner bottom wall of water tank is fixedly installed with water pump, closed-loop control is formed by flow sensing valve and electromagnetic control valve linkage, real-time monitoring adjusts discharge capacity, significantly improves quantitative accuracy, avoids the drawbacks of pressure, flow rate interference of traditional quantitative mode, first electric telescopic link and support plate combination can electrically adjust filling head height, flexible adaptation different specifications container, without replacing component can quickly switch multiple specifications production, improve equipment versatility, water tank top screen can filter raw material impurities, cooperate with smooth pipeline design to prevent filling head blockage, guarantee production line continuous operation. Quick coupling realizes pipeline convenient disassembly and assembly, convenient to clean and maintain.
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Description

Technical Field

[0001] This utility model relates to the field of shower gel production equipment, specifically a quantitative filling device for shower gel production. Background Technology

[0002] Shower gel, also known as body wash or shower gel, is a liquid cleanser used during bathing. It is usually packaged in a pump dispenser and can be used simply by pressing down. Compared to traditional solid soap, it has advantages such as not touching hands and being very effective at cleaning. Body cleaning requires cleaning a large area and producing foam, therefore, shower gel typically has good foaming properties. Furthermore, compared to facial cleansing, the body produces less sebum and sweat; however, the apocrine glands that secrete body odor are distributed almost all over the body. Essentially, shower gel is a skin cleanser used on areas other than the face.

[0003] In the production process of shower gel, filling is a crucial step. Currently, existing shower gel quantitative filling devices on the market have some shortcomings in use. On the one hand, traditional filling devices mainly rely on the simple coordination of mechanical structures to achieve quantitative filling. Traditional mechanical quantitative methods are difficult to accurately control the filling volume, thus affecting product quality and production efficiency. On the other hand, existing filling devices are not flexible enough in adjusting the height of the filling head during the filling process, making it difficult to adapt to packaging containers of different specifications and heights, resulting in poor versatility of the device. Therefore, those skilled in the art provide a quantitative filling device for shower gel production to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a quantitative filling device for the production of shower gel, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A quantitative filling device for producing shower gel includes a mixing tank. A water tank is fixedly connected to the inner bottom wall of the mixing tank. A strainer is fixedly connected to the inner top wall of the water tank. A flow sensing valve is fixedly installed on the inner wall of the water tank. A water pump is fixedly installed on the inner bottom wall of the water tank. A first discharge pipe is fixedly connected to the output end of the water pump. An electromagnetic control valve is fixedly installed on the outer surface of the first discharge pipe. A quick connector is fixedly connected to the outer surface of the first discharge pipe. A first electric telescopic rod is fixedly installed on the bottom surface of the mixing tank. A support plate is fixedly connected to the output end of the first electric telescopic rod. A second discharge pipe is installed inside the support plate. The output end of the first discharge pipe is connected to the input end of the second discharge pipe. A filling head is fixedly connected to the output end of the second discharge pipe.

[0006] As a further embodiment of this utility model: a bearing is fixedly embedded on the upper surface of the mixing tank, a rotating shaft is fixedly connected to the inner ring of the bearing, and stirring columns arranged at equal intervals are fixedly connected to the outer surface of the rotating shaft.

[0007] As a further embodiment of this utility model: a bracket is fixedly connected to the upper surface of the mixing tank, and a drive motor is fixedly installed on the bottom surface of the bracket, with the output end of the drive motor connected to one end of the rotating shaft.

[0008] As a further embodiment of this utility model: two connecting columns are fixedly connected to the upper surface of the mixing tank, a horizontal plate is fixedly connected to the upper surface of the two connecting columns, two support columns are fixedly connected to the bottom surface of the horizontal plate, a bottom plate is fixedly connected to the bottom surface of the two support columns, and a first anti-slip pad is fixedly connected to the bottom surface of the bottom plate.

[0009] As a further embodiment of this utility model: a second electric telescopic rod is fixedly installed on one side of the two support columns that are close to each other, and the output ends of the two second electric telescopic rods are respectively fixedly connected to a first support plate.

[0010] As a further embodiment of this utility model: springs are fixedly connected to the two first support plates on their sides that are close to each other, and second support plates are fixedly connected to the two springs on their sides that are close to each other. A second anti-slip pad is fixedly connected to the upper surface of the second support plate.

[0011] As a further embodiment of this utility model: the upper surface of the mixing tank is fixedly connected to the feeding tank, the upper surface of the feeding tank is fixedly connected to the sealing gasket, the upper surface of the sealing gasket is provided with a dust cover, the upper surface of the dust cover is fixedly connected to a handle, and the front of the mixing tank is provided with an observation window.

[0012] As a further embodiment of this utility model: a third support plate is fixedly connected to the upper surface of the base plate, a control panel is fixedly installed on the front of the third support plate, and a touch screen is fixedly installed on the front of the control panel.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This quantitative filling device for shower gel production uses a closed-loop control system linked to a flow-sensing valve and an electromagnetic control valve to monitor and adjust the discharge rate in real time, significantly improving quantitative accuracy and avoiding the drawbacks of traditional metering methods that are affected by pressure and flow rate. The combination of the first electric telescopic rod and support plate allows for electric adjustment of the filling head height, flexibly adapting to different container sizes. It enables quick switching between multiple production sizes without changing components, enhancing equipment versatility. A strainer at the top of the water tank filters impurities from the raw materials, and the smooth pipeline design prevents filling head blockage, ensuring continuous production line operation. Quick-connect couplings allow for convenient pipeline disassembly and assembly, facilitating cleaning and maintenance. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a quantitative filling device for producing shower gel; Figure 2 A front sectional view of a quantitative filling device for producing shower gel; Figure 3 A top view of a quantitative filling device for producing shower gel; Figure 4 A side view of a quantitative filling device for producing shower gel; Figure 5 This is a top sectional view of a quantitative filling device for producing shower gel.

[0015] In the diagram: 1. Mixing tank; 2. Water tank; 3. Flow sensing valve; 4. Water pump; 5. Strainer; 6. First discharge pipe; 7. Electromagnetic control valve; 8. Quick connector; 9. Second discharge pipe; 10. Filling head; 11. First electric telescopic rod; 12. Support plate; 13. Mixing column; 14. Base plate; 15. Support column; 16. First anti-slip pad; 17. Second electric telescopic rod; 18. First support plate; 19. Spring; 20. Second support plate; 21. Second anti-slip pad; 22. Bearing; 23. Rotating shaft; 24. Drive motor; 25. Bracket; 26. Connecting column; 27. Horizontal plate; 28. Feeding tank; 29. ​​Sealing gasket; 30. Dust cover; 31. Handle; 32. Third support plate; 33. Control panel; 34. Touch screen; 35. Observation window. Detailed Implementation

[0016] Please see Figures 1-5In this embodiment of the present invention, a quantitative filling device for producing shower gel includes a mixing tank 1. A water tank 2 is fixedly connected to the inner bottom wall of the mixing tank 1. A strainer 5 is fixedly connected to the inner top wall of the water tank 2. A flow sensing valve 3 is fixedly installed on the inner wall of the water tank 2. The flow sensing valve 3 and the electromagnetic control valve 7 are linked to form a closed-loop control, which monitors and adjusts the discharge amount in real time, significantly improving the quantitative accuracy and avoiding the drawbacks of traditional metering methods being affected by pressure and flow rate. A water pump 4 is fixedly installed on the inner bottom wall of the water tank 2. The output end of the water pump 4 is fixedly connected to a first discharge pipe 6. An electromagnetic control valve 7 is fixedly installed on the outer surface of the first discharge pipe 6. A quick connector is fixedly connected to the outer surface of the first discharge pipe 6. The bottom surface of the mixing tank 1 is fixedly equipped with a first electric telescopic rod 11. A support plate 12 is fixedly connected to the output end of the first electric telescopic rod 11. A second discharge pipe 9 is installed inside the support plate 12. The output end of the first discharge pipe 6 is connected to the input end of the second discharge pipe 9. The output end of the second discharge pipe 9 is fixedly connected to a filling head 10. The combination of the first electric telescopic rod 11 and the support plate 12 allows for electric adjustment of the height of the filling head 10, flexibly adapting to different container sizes. Multiple production sizes can be quickly switched without replacing components, improving equipment versatility. The top mesh 5 of the water tank 2 filters impurities from the raw materials, and the smooth pipeline design prevents clogging of the filling head 10, ensuring continuous operation of the production line. Quick connectors 8 facilitate convenient disassembly and assembly of the pipelines, making cleaning and maintenance easy.

[0017] A bearing 22 is fixedly embedded in the upper surface of the mixing tank 1. A rotating shaft 23 is fixedly connected to the inner ring of the bearing 22. A stirring column 13 arranged at equal intervals is fixedly connected to the outer surface of the rotating shaft 23. A bracket 25 is fixedly connected to the upper surface of the mixing tank 1. A drive motor 24 is fixedly installed on the bottom surface of the bracket 25. The output end of the drive motor 24 is connected to one end of the rotating shaft 23. Two connecting columns 26 are fixedly connected to the upper surface of the mixing tank 1. A horizontal plate 27 is fixedly connected to the upper surface of the two connecting columns 26. Two support columns 15 are fixedly connected to the bottom surface of the horizontal plate 27. A base plate 14 is fixedly connected to the bottom surface of the two support columns 15. A first anti-slip pad 16 is fixedly connected to the bottom surface of the base plate 14. The drive motor 24 drives the stirring column 13 to stir the raw materials evenly through the rotating shaft 23. The stable support structure formed by the connecting columns 26, horizontal plate 27, support columns 15, base plate 14 and first anti-slip pad 16 ensures that the raw materials are mixed evenly and the device operates smoothly.

[0018] Two electric telescopic rods 17 are fixedly installed on the side of two support columns 15 that are close to each other. The output ends of the two electric telescopic rods 17 are respectively fixedly connected to the first support plates 18. Springs 19 are respectively fixedly connected to the side of two first support plates 18 that are close to each other. The ends of two springs 19 that are close to each other are respectively fixedly connected to the second support plates 20. A second anti-slip pad 21 is fixedly connected to the upper surface of the second support plate 20. A feed hopper 28 is fixedly connected to the upper surface of the mixing tank 1. A sealing gasket 29 is fixedly connected to the upper surface of the feed hopper 28. A dust cover 30 is provided on the upper surface of the sealing gasket 29. A handle is fixedly connected to the upper surface of the dust cover 30. 31. An observation window 35 is provided on the front of the mixing tank 1. A third support plate 32 is fixedly connected to the upper surface of the bottom plate 14. A control panel 33 is fixedly installed on the front of the third support plate 32. A touch screen 34 is fixedly installed on the front of the control panel 33. The second electric telescopic rod 17 drives the second support plate 20 and the second anti-slip pad 21, which are linked with the first support plate 18 and the spring 19, to adaptively clamp containers of different specifications. With the dustproof and sealing design of the sealing gasket 29 of the feeding tank 28 and the dust cover 30, the real-time visual monitoring of the observation window 35, and the convenient operation of the touch screen 34, multiple functions such as stable container fixation, raw material cleaning and protection, and intelligent equipment control are realized.

[0019] The working principle of this utility model is as follows: First, the dust cover 30 is opened, and the shower gel raw material is poured into the mixing tank 1 through the feeding tank 28. The drive motor 24 drives the rotating shaft 23 and the stirring column 13 to stir and mix the raw material. The mixed raw material is filtered through the strainer 5 and enters the water tank 2. The flow sensing valve 3 monitors the flow rate of the shower gel in the water tank 2 in real time and feeds the data back to the control panel 33. Then, the operator sets the filling volume on the touch screen 34, and the control panel 33 controls the water pump 4 to start, which transports the shower gel in the water tank 2 to the filling head 10 through the first discharge pipe 6 and the second discharge pipe 9. At this time, the electromagnetic control valve 7 adjusts the flow rate according to the flow rate. The flow rate is fed back by the sensing valve 3 to precisely adjust the discharge volume. At the same time, the first electric telescopic rod 11 drives the support plate 12 to adjust the height of the filling head 10 to adapt to different container sizes. Then, the filling container is placed on the base plate 14. The second electric telescopic rod 17 pushes the first support plate 18, spring 19 and second support plate 20 to clamp and fix the container. The second anti-slip pad 21 and the first anti-slip pad 16 enhance stability. Finally, after filling is completed, the water pump 4 and the electromagnetic control valve 7 are closed. The pipeline can be disassembled through the quick connector 8 for cleaning and maintenance. The observation window 35 allows the operator to easily check the raw material condition in the mixing tank 1.

[0020] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A quantitative filling device for producing shower gel, characterized in that, The system includes a mixing tank (1), a water tank (2) is fixedly connected to the inner bottom wall of the mixing tank (1), a strainer (5) is fixedly connected to the inner top wall of the water tank (2), a flow sensing valve (3) is fixedly installed on the inner wall of the water tank (2), a water pump (4) is fixedly installed on the inner bottom wall of the water tank (2), a first discharge pipe (6) is fixedly connected to the output end of the water pump (4), an electromagnetic control valve (7) is fixedly installed on the outer surface of the first discharge pipe (6), a quick connector (8) is fixedly connected to the outer surface of the first discharge pipe (6), a first electric telescopic rod (11) is fixedly installed on the bottom surface of the mixing tank (1), a support plate (12) is fixedly connected to the output end of the first electric telescopic rod (11), a second discharge pipe (9) is installed inside the support plate (12), the output end of the first discharge pipe (6) is connected to the input end of the second discharge pipe (9), and a filling head (10) is fixedly connected to the output end of the second discharge pipe (9).

2. The quantitative filling device for producing shower gel according to claim 1, characterized in that, The upper surface of the mixing tank (1) is fixedly inlaid with a bearing (22), the inner ring of the bearing (22) is fixedly connected to a rotating shaft (23), and the outer surface of the rotating shaft (23) is fixedly connected with stirring columns (13) arranged at equal intervals.

3. The quantitative filling device for producing shower gel according to claim 1, characterized in that, A bracket (25) is fixedly connected to the upper surface of the mixing tank (1), and a drive motor (24) is fixedly installed on the bottom surface of the bracket (25). The output end of the drive motor (24) is connected to one end of the rotating shaft (23).

4. The quantitative filling device for producing shower gel according to claim 1, characterized in that, The upper surface of the mixing tank (1) is fixedly connected to two connecting columns (26), and the upper surfaces of the two connecting columns (26) are fixedly connected to a horizontal plate (27). The bottom surface of the horizontal plate (27) is fixedly connected to two support columns (15), and the bottom surfaces of the two support columns (15) are fixedly connected to a bottom plate (14). The bottom surface of the bottom plate (14) is fixedly connected to a first anti-slip pad (16).

5. A quantitative filling device for producing shower gel according to claim 4, characterized in that, A second electric telescopic rod (17) is fixedly installed on one side of the two support columns (15) that are close to each other, and the output ends of the two second electric telescopic rods (17) are respectively fixedly connected to the first support plate (18).

6. The quantitative filling device for producing shower gel according to claim 5, characterized in that, Two first support plates (18) are respectively fixedly connected to springs (19) on their sides that are close to each other, and two springs (19) are respectively fixedly connected to second support plates (20) on their ends that are close to each other. A second anti-slip pad (21) is fixedly connected to the upper surface of the second support plate (20).

7. The quantitative filling device for producing shower gel according to claim 1, characterized in that, The upper surface of the mixing tank (1) is fixedly connected to the feed tank (28), the upper surface of the feed tank (28) is fixedly connected to the sealing gasket (29), the upper surface of the sealing gasket (29) is provided with a dust cover (30), the upper surface of the dust cover (30) is fixedly connected to a handle (31), and the front of the mixing tank (1) is provided with an observation window (35).

8. A quantitative filling device for producing shower gel according to claim 4, characterized in that, A third support plate (32) is fixedly connected to the upper surface of the base plate (14), and a control panel (33) is fixedly installed on the front of the third support plate (32). A touch screen (34) is fixedly installed on the front of the control panel (33).