An oil-water separation device for light stabilizer production
Patent Information
- Application Number
- CN202522259439.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0006]针对现有技术的不足,本申请提供了一种用于光稳定剂生产的油水分离装置,解决了上述背景技术中所提到的问题
[0025]本申请提供了一种用于光稳定剂生产的油水分离装置。具备有益效果如下:
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Figure CN224783883U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of light stabilizer production technology, specifically to an oil-water separation device for light stabilizer production. Background Technology
[0002] Light stabilizers are additives used in polymer products (such as plastics, rubber, coatings, and synthetic fibers). They can shield or absorb ultraviolet energy, quench singlet oxygen, and decompose hydrogen peroxide into inactive substances. These functions allow the polymer to eliminate or slow down photochemical reactions under light radiation, preventing or delaying photoaging and thus extending the lifespan of polymer products. The production process of light stabilizers involves free radical polymerization, solvent extraction, and crystallization purification, often generating large amounts of oily wastewater. Therefore, oil-water separation equipment is needed for light stabilizer production.
[0003] Patent CN219043109U discloses an oil-water separation device for chemical production. This device filters and blocks solid impurities in the oil-water mixture through a filter frame to prevent solid impurities from affecting subsequent oil-water separation. A stirring and defoaming mechanism thoroughly stirs the oil-water mixture and removes air bubbles during the stirring process. Stirring can improve the efficiency of oil-water separation, and the removal of air bubbles can improve the effect of oil-water separation. Air is supplied to the processing tank through an air conveying unit to facilitate the breaking down of the adhesion between oil and water and promote oil-water separation. The device has high oil-water separation efficiency and good effect, and is therefore more practical.
[0004] However, when the aforementioned oil-water separation device in chemical production supplies gas to the processing tank through the gas supply pipe connected to the gas pump, the gas supply time is relatively long due to the connection between the filter box and the processing box, which increases the processing cost and reaction time of the oil-water mixture treatment process. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this application provides an oil-water separation device for the production of light stabilizers, which solves the problems mentioned in the background section.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this application provides the following technical solution: an oil-water separation device for the production of light stabilizers, comprising a bottom chamber, a filtration mechanism for filtering a water-oil mixture, and a processing mechanism for improving water-oil separation. The bottom of the filtration mechanism is provided with a control mechanism for separating the filtration space from the processing space. The control mechanism includes a discharge port and a blocking plate. The discharge port is located at the bottom of the filtration mechanism, and the side of the blocking plate is attached to the inner wall of the discharge port. The bottom of the filtration mechanism is connected to the top left side of the bottom chamber, and the processing mechanism is connected to the right side of the bottom chamber.
[0009] By adopting the above technical solution, the side of the blocking plate can be moved up to fit against the inner wall of the leakage port, thereby separating the filter cylinder from the bottom box and shortening the time required for water-oil separation.
[0010] Preferably, the control mechanism further includes a mounting slot and a cylinder. The mounting slot is located on the top left side of the inner wall of the base box. The top of the cylinder is connected to the top of the inner wall of the mounting slot. A connecting plate is connected to the bottom of the cylinder push rod. A support column is connected to the top of the connecting plate. The top of the support column is connected to the bottom of the blocking plate.
[0011] By adopting the above technical solution, the cylinder connected to the mounting slot can be shortened to drive the support column on the top side of the connecting plate to move upward, thereby moving the blocking plate to the target position and increasing the stability of the blocking plate position.
[0012] Preferably, the filtration mechanism includes a filter cylinder and a placement trough. The bottom of the filter cylinder is connected to the top left side of the bottom box. A material leakage port is opened at the bottom of the filter cylinder. The placement trough is opened at the top of the filter cylinder. A filter plate is attached to the bottom of the inner wall of the placement trough.
[0013] By adopting the above technical solution, the placement slots opened in the filter cartridge can be used to facilitate the cleaning or replacement of the filter plates.
[0014] Preferably, the filtration mechanism further includes a top plate and a feed pipe. The bottom of the top plate is snapped into the top of the filter cylinder. A drive plate is connected to the right side of the top plate. The side of the feed pipe is connected to the center of the top of the top plate.
[0015] By adopting the above technical solution, the switch of the top plate can be easily controlled by the drive plate on the right side of the top plate, and the water-oil mixture can be poured into the filter cylinder through the feed pipe.
[0016] Preferably, the processing mechanism includes an arc-shaped plate and a motor. The right side of the arc-shaped plate is connected to the left side of the base box, the bottom of the motor is connected to the top of the arc-shaped plate, the output shaft of the motor is connected to a rotating shaft, the surface of the rotating shaft is connected to a rotating plate, and the left side of the rotating plate is connected to a defoaming needle.
[0017] By adopting the above technical solution, the output shaft of the motor connected to the arc plate can be rotated to drive the rotating shaft to rotate, and the rotating shaft will drive the rotating plate connected to the de-airing needle to rotate, thereby eliminating air bubbles in the water-oil mixture.
[0018] Preferably, the processing mechanism further includes an air pump and a left partition. The air pump is connected to the upper left side of the bottom box, and an air supply pipe is connected to the top of the air pump. The surface of the air supply pipe is connected to the left side of the bottom box, and the side of the left partition is connected to the left side of the inner wall of the bottom box.
[0019] By adopting the above technical solution, a gas pump can be used to inject gas into the water-oil mixture on the left side of the left partition through a gas delivery pipe, thereby separating the water from the oil.
[0020] Preferably, a separation mechanism for separating water and oil is connected to the right side of the inner wall of the bottom tank. The separation mechanism includes a right partition and a suction pipe. The side of the right partition is connected to the right side of the inner wall of the bottom tank. The suction pipe is connected to the lower right side of the left partition. One end of the suction pipe is connected to a conveying pump. The top of the conveying pump is connected to the top of the inner wall of the bottom tank. The right side of the conveying pump is connected to a conveying pipe. The surface of the conveying pipe is connected to the upper part of the right partition.
[0021] By adopting the above technical solution, the water-oil mixture can be transported to the space on the right side of the right partition through the pumping pipe on the left side of the pump, so that the water and oil can be discharged separately.
[0022] Preferably, the separation mechanism further includes an oil outlet pipe and a water outlet pipe. The oil outlet pipe is connected to the upper right side of the bottom tank, and an upper valve is connected to the top of the oil outlet pipe. The water outlet pipe is connected to the lower right side of the bottom tank, and a lower valve is connected to the top of the water outlet pipe.
[0023] By adopting the above technical solution, the upper valve can be turned to facilitate the discharge of oil from the oil outlet pipe, and then the lower valve can be opened to facilitate the discharge of water from the water outlet pipe, thus achieving the purpose of separating oil and water.
[0024] (III) Beneficial Effects
[0025] This application provides an oil-water separation device for the production of light stabilizers. It has the following beneficial effects:
[0026] 1. This oil-water separation device for light stabilizer production, through the setting of a control mechanism, the cylinder in the installation tank moves to drive the connecting plate to move up, and the moving of the connecting plate drives the block plate at the top of the support column to move up to its side and fit against the inner wall of the leakage port, separating the filtration space and the processing space, shortening the gas delivery time, reducing the operating cost of some equipment in the oil-water mixture processing link, and shortening the reaction time of oil-water separation.
[0027] 2. This oil-water separation device for light stabilizer production, by setting up a filtration mechanism, places the filter plate into the placement tank, controls the downward movement of the plate until the bottom of the top plate engages with the top of the filter cylinder, and injects the oil-water mixture into the filter cylinder through the feed pipe. The oil-water mixture flows downward after passing through the filter plate, which improves the convenience of cleaning and replacing the filter plate and extends the service life of the oil-water separation device. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0029] Figure 1 This is a schematic diagram of the external structure of this application from a top right view;
[0030] Figure 2 This is a schematic diagram of the external structure of this application from a top left view;
[0031] Figure 3 This is a schematic cross-sectional view of the right-side, bottom-view portion of the structure in this application;
[0032] Figure 4 This is a schematic cross-sectional view of the left-side, upward-looking portion of the structure in this application;
[0033] Figure 5 This is an enlarged schematic diagram of Part A of the structure of this application;
[0034] Figure 6 This is an enlarged schematic diagram of Part B of this application.
[0035] In the diagram: 1. Base box; 2. Filtration mechanism; 201. Filter cylinder; 202. Placement slot; 203. Filter plate; 204. Top plate; 205. Drive plate; 206. Feed pipe; 3. Control mechanism; 301. Leakage port; 302. Mounting slot; 303. Cylinder; 304. Connecting plate; 305. Support column; 306. Blocking plate; 4. Processing mechanism; 401. Arc plate; 402. Motor; 403. Rotating shaft; 404. Rotating plate; 405. Defoaming needle; 406. Air pump; 407. Air supply pipe; 408. Left partition plate; 5. Separation mechanism; 501. Right partition plate; 502. Extraction pipe; 503. Conveying pump; 504. Feeding pipe; 505. Oil outlet pipe; 506. Upper valve; 507. Water outlet pipe; 508. Lower valve. Detailed Implementation
[0036] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0037] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0038] Reference Figure 4 , Figure 5 and Figure 6 This application provides an oil-water separation device for the production of light stabilizers, including a bottom box 1, a filtration mechanism 2 for filtering a water-oil mixture, and a processing mechanism 4 for improving water-oil separation. The bottom of the filtration mechanism 2 is provided with a control mechanism 3 for separating the filtration space from the processing space. The control mechanism 3 includes a discharge port 301 and a blocking plate 306. The discharge port 301 is located at the bottom of the filtration mechanism 2, and the side of the blocking plate 306 is fitted against the inner wall of the discharge port 301. An installation groove 302 is provided on the top left side of the inner wall of the bottom box 1, and the top of the inner wall of the installation groove 302 is connected to... Cylinder 303 (model PMK10-20) has a connecting plate 304 connected to the bottom of its push rod. A support column 305 is connected to the top of the connecting plate 304. The top of the support column 305 is connected to the bottom of the block plate 306. The bottom of the filter mechanism 2 is connected to the top left side of the bottom box 1. The processing mechanism 4 is connected to the right side of the bottom box 1. The movement of cylinder 303 in the mounting groove 302 causes the connecting plate 304 to move upward. The upward movement of the connecting plate 304 causes the block plate 306 on the top of the support column 305 to move upward until its side is in contact with the inner wall of the leakage port 301, thus separating the filtration space from the processing space.
[0039] Reference Figure 1 , Figure 4 and Figure 5In one aspect of this embodiment, the filter mechanism 2 includes a filter cylinder 201 and a placement groove 202. The bottom of the filter cylinder 201 is connected to the top left side of the bottom box 1. A material leakage port 301 is opened at the bottom of the filter cylinder 201. The placement groove 202 is opened at the top of the filter cylinder 201. A filter plate 203 is attached to the bottom of the inner wall of the placement groove 202. A top plate 204 is snapped onto the top of the filter cylinder 201. A drive plate 205 is connected to the right side of the top plate 204. A feed pipe 206 is connected to the center of the top of the top plate 204. The filter plate 203 is placed into the placement groove 202. The drive plate 205 is controlled to move downward until the bottom of the top plate 204 is snapped onto the top of the filter cylinder 201. The oil-water mixture is injected into the filter cylinder 201 through the feed pipe 206. The oil-water mixture flows downward after passing through the filter plate 203.
[0040] Reference Figure 2 , Figure 4 and Figure 5 In one aspect of this embodiment, the processing mechanism 4 includes an arc-shaped plate 401 and a motor 402 (model Y2-160L-8). The right side of the arc-shaped plate 401 is connected to the left side of the base box 1, the bottom of the motor 402 is connected to the top of the arc-shaped plate 401, the output shaft of the motor 402 is connected to a rotating shaft 403, a rotating plate 404 is connected to the surface of the rotating shaft 403, a de-bubbling needle 405 is connected to the left side of the rotating plate 404, and an air pump 406 (model YN-01) is connected to the upper left side of the base box 1. The top of the pump 406 is connected to an air supply pipe 407. The surface of the air supply pipe 407 is connected to the left side of the bottom box 1. The left side of the inner wall of the bottom box 1 is connected to a left partition plate 408. The output shaft of the motor 402 connected to the arc plate 401 rotates, which drives the rotating shaft 403 to rotate. The rotating shaft 403 rotates, which drives the rotating plate 404 to rotate. The rotating plate 404 rotates, which drives the defoaming needle 405 to eliminate the air bubbles in the water-oil mixture. The air pump 406 delivers gas to the water-oil mixture through the air supply pipe 407 to break the adhesion between the water and oil.
[0041] Reference Figure 1 , Figure 3 and Figure 4In one aspect of this embodiment, a separation mechanism 5 for separating water and oil is connected to the right side of the inner wall of the bottom box 1. The separation mechanism 5 includes a right partition 501 and a suction pipe 502. The side of the right partition 501 is connected to the right side of the inner wall of the bottom box 1, and the suction pipe 502 is connected to the lower right side of the left partition 408. One end of the suction pipe 502 is connected to a conveying pump 503 (model G20-1). The top of the conveying pump 503 is connected to the top of the inner wall of the bottom box 1. The front side of the bottom box 1 is made of transparent material. A conveying pipe 504 is connected to the right side of the conveying pump 503. The surface is connected to the upper part of the right partition 501. An oil outlet pipe 505 is connected to the upper right side of the bottom box 1. An upper valve 506 is connected to the top of the oil outlet pipe 505. A water outlet pipe 507 is connected to the lower right side of the bottom box 1. A lower valve 508 is connected to the top of the water outlet pipe 507. The conveying pump 503 draws the water-oil mixture out through the suction pipe 502 and then injects it into the right side of the right partition 501 through the conveying pipe 504. After the injection is completed, the upper valve 506 is opened to allow the oil to be discharged from the oil outlet pipe 505. After the oil is completely discharged, the lower valve 508 is opened to allow the water to be discharged from the water outlet pipe 507.
[0042] All electrical devices in this plan are powered by an external power source.
[0043] Working principle: During use, the filter plate 203 is placed into the placement groove 202, and the drive plate 205 is moved downwards until the bottom of the top plate 204 is engaged with the top of the filter cylinder 201. The oil-water mixture is injected into the filter cylinder 201 through the feed pipe 206. After passing through the filter plate 203, the oil-water mixture flows downwards to the left side of the left partition 408. The cylinder 303 in the installation groove 302 moves, causing the connecting plate 304 to move upwards. The upward movement of the connecting plate 304 causes the blocking plate 306 at the top of the support column 305 to move upwards until it is in contact with the inner wall of the leakage port 301, separating the filtration space from the processing space. The arc plate 401 connects... The output shaft of the connected motor 402 rotates, driving the rotating shaft 403 to rotate. The rotating shaft 403 rotates, driving the rotating plate 404 to rotate. The rotating plate 404 rotates, driving the defoaming needle 405 to eliminate air bubbles in the water-oil mixture. The air pump 406 delivers gas to the water-oil mixture through the air delivery pipe 407 to break the adhesion between the water and oil. The delivery pump 503 draws the water-oil mixture out through the extraction pipe 502 and then injects it into the right side of the right partition 501 through the delivery pipe 504. After the injection is completed, the upper valve 506 is opened to allow the oil to be discharged from the oil outlet pipe 505. After the oil is completely discharged, the lower valve 508 is opened to allow the water to be discharged from the water outlet pipe 507.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An oil-water separation device for the production of light stabilizers, comprising a bottom tank (1), a filtration mechanism (2) for filtering a water-oil mixture, and a processing mechanism (4) for improving water-oil separation, characterized in that: The bottom of the filter mechanism (2) is provided with a control mechanism (3) for separating the filter space from the processing space. The control mechanism (3) includes a material outlet (301) and a blocking plate (306). The material outlet (301) is located at the bottom of the filter mechanism (2). The side of the blocking plate (306) is attached to the inner wall of the material outlet (301). The bottom of the filter mechanism (2) is connected to the top left side of the bottom box (1). The processing mechanism (4) is connected to the right side of the bottom box (1).
2. The oil-water separation device for light stabilizer production according to claim 1, characterized in that: The control mechanism (3) further includes a mounting groove (302) and a cylinder (303). The mounting groove (302) is located on the top left side of the inner wall of the base box (1). The top of the cylinder (303) is connected to the top of the inner wall of the mounting groove (302). The bottom of the cylinder (303) push rod is connected to a connecting plate (304). The top of the connecting plate (304) is connected to a support column (305). The top of the support column (305) is connected to the bottom of the blocking plate (306).
3. An oil-water separation device for the production of light stabilizers according to claim 2, characterized in that: The filtration mechanism (2) includes a filter cylinder (201) and a placement groove (202). The bottom of the filter cylinder (201) is connected to the top left side of the bottom box (1). A material leakage port (301) is opened at the bottom of the filter cylinder (201). The placement groove (202) is opened at the top of the filter cylinder (201). A filter plate (203) is attached to the bottom of the inner wall of the placement groove (202).
4. An oil-water separation device for the production of light stabilizers according to claim 3, characterized in that: The filtration mechanism (2) further includes a top plate (204) and a feed pipe (206). The bottom of the top plate (204) is snapped into the top of the filter cylinder (201). A drive plate (205) is connected to the right side of the top plate (204). The side of the feed pipe (206) is connected to the center of the top of the top plate (204).
5. An oil-water separation device for the production of light stabilizers according to claim 3, characterized in that: The processing mechanism (4) includes an arc plate (401) and a motor (402). The right side of the arc plate (401) is connected to the left side of the base box (1). The bottom of the motor (402) is connected to the top of the arc plate (401). The output shaft of the motor (402) is connected to a rotating shaft (403). A rotating plate (404) is connected to the surface of the rotating shaft (403). A defoaming needle (405) is connected to the left side of the rotating plate (404).
6. An oil-water separation device for the production of light stabilizers according to claim 5, characterized in that: The processing mechanism (4) also includes an air pump (406) and a left partition (408). The air pump (406) is connected to the upper left side of the bottom box (1). An air supply pipe (407) is connected to the top of the air pump (406). The surface of the air supply pipe (407) is connected to the left side of the bottom box (1). The side of the left partition (408) is connected to the left side of the inner wall of the bottom box (1).
7. An oil-water separation device for the production of light stabilizers according to claim 6, characterized in that: The bottom box (1) has a separation mechanism (5) for separating water and oil connected to the right side of its inner wall. The separation mechanism (5) includes a right partition (501) and a suction pipe (502). The side of the right partition (501) is connected to the right side of the inner wall of the bottom box (1). The suction pipe (502) is connected to the lower right side of the left partition (408). One end of the suction pipe (502) is connected to a conveying pump (503). The top of the conveying pump (503) is connected to the top of the inner wall of the bottom box (1). The right side of the conveying pump (503) is connected to a conveying pipe (504). The surface of the conveying pipe (504) is connected to the top of the right partition (501).
8. An oil-water separation device for the production of light stabilizers according to claim 7, characterized in that: The separation mechanism (5) further includes an oil outlet pipe (505) and a water outlet pipe (507). The oil outlet pipe (505) is connected to the upper right side of the bottom box (1), and an upper valve (506) is connected to the top of the oil outlet pipe (505). The water outlet pipe (507) is connected to the lower right side of the bottom box (1), and a lower valve (508) is connected to the top of the water outlet pipe (507).
Citation Information
Patent Citations
Oil-water separation device for chemical production
CN219043109U