Numerical control gantry machining center oil-water separation structure
Patent Information
- Application Number
- CN202522348326.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在数控龙门加工中心在对物体加工时需要使用润滑油对设备进行润滑作用,部分润滑油会随切削液一起流入储水装置中,造成油水混合,需要等待油水分层后,对油水进行分离,但是油水混合液中存在碎屑和杂质,容易残留在分层后的油水中,从而导致油水分离的质量降低的问题
0、本实用新型,通过使数控龙门加工中心产生的油水混合物倒入漏斗中,通过过滤板对油水混合物中的碎屑和杂质进行过滤,使过滤后的油水混合物通过漏斗流入箱体的内部进行静置分层,通过将方块从开口槽的内部取出,可以将漏斗和过滤板从箱体的内部取出,方便对过滤板过滤的碎屑和杂质进行清理,保证过滤板使用的过滤效果,这样可以对油水混合液中的碎屑和杂质进行过滤,避免碎屑和杂质留在分层后的油水中,从而提高油水分离的质量。
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Figure CN224783885U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gantry machining centers, in particular to an oil-water separation structure for a numerically controlled gantry machining center. Background Art
[0002] A numerically controlled gantry machining center is an advanced processing device integrating high precision, high efficiency and automation. Characterized by its gantry-frame structure with a large and stable crossbeam span, it is equipped with a movable worktable and a spindle head, and can achieve precise linked control along three coordinate axes X, Y and Z. Through programming by the numerical control system, the device can automatically complete various complex processing procedures such as milling, drilling, tapping and boring, and is particularly suitable for processing large, complex parts with high precision requirements, such as aerospace components, automobile molds, and large mechanical structural parts.
[0003] In the prior art, when a numerically controlled gantry machining center processes workpieces, lubricating oil is required to lubricate the equipment. Part of the lubricating oil will flow into the water storage device together with the cutting fluid, resulting in oil-water mixing. Separation of oil and water can only be carried out after oil and water are layered. However, there are chips and impurities in the oil-water mixture, which are prone to remain in the layered oil and water, thereby reducing the quality of oil-water separation. Utility model Content
[0004] The purpose of the utility model is to solve the problem existing in the prior art that when a numerically controlled gantry machining center processes workpieces, lubricating oil is required to lubricate the equipment, part of the lubricating oil will flow into the water storage device together with the cutting fluid, resulting in oil-water mixing, and oil-water separation can only be performed after oil and water are layered; however, chips and impurities in the oil-water mixture are prone to remain in the layered oil and water, thereby reducing the quality of oil-water separation.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solution: an oil-water separation structure for a numerically controlled gantry machining center, comprising: a box body, wherein opening grooves are provided on four sides of the top of the box body, a funnel is slidably connected inside the box body, a filter plate is fixedly connected to the inner wall of the funnel, square blocks are fixedly connected around the funnel near the top, outer surfaces of the square blocks are slidably connected inside the opening grooves, and a separation mechanism is arranged inside the box body, the separation mechanism comprising a pump body, a liquid suction pipe, a telescopic hose and an L-shaped pipe.
[0006] Preferably, a liquid suction end of the pump body is fixedly connected to one end of the liquid suction pipe, the other end of the liquid suction pipe is fixedly connected to one end of the telescopic hose, and the other end of the telescopic hose is fixedly connected to one end of the L-shaped pipe.
[0007] Preferably, a liquid outlet end of the pump body is fixedly connected with a liquid outlet pipe, and the liquid suction pipe, the telescopic hose and the L-shaped pipe are in communication with each other.
[0008] Preferably, square grooves are provided on opposite sides of the box body, and round rods are fixedly connected to opposite sides of the inner wall of the square grooves. T-shaped plates are slidably connected to the outer surfaces of the two round rods. The L-shaped tube is fixedly connected to the T-shaped plate, and a screw is threaded to one side of the T-shaped plate. One end of the screw extends into the interior of the T-shaped plate.
[0009] Preferably, a strip groove is provided on one side of the box body, and a transparent plate is sealed and fixedly connected to the inner wall of the strip groove. A scale line is provided on one side of the transparent plate.
[0010] Preferably, a connecting strip is fixedly connected to the bottom of the T-shaped plate, and an indicator needle is fixedly connected to one side of the connecting strip.
[0011] Preferably, an oil storage tank is fixedly connected to one side of the housing, and an oil drain pipe is fixedly connected to the bottom of the oil storage tank. A valve is provided on the outer surface of the oil drain pipe.
[0012] Preferably, a drain pipe is fixedly connected to the bottom of the box, and a valve is provided on the outer surface of the drain pipe.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 0. This utility model involves pouring an oil-water mixture generated by a CNC gantry machining center into a funnel. A filter plate then filters out debris and impurities from the mixture. The filtered oil-water mixture flows through the funnel into the interior of a housing for settling and stratification. By removing a block from the opening slot, the funnel and filter plate can be removed from the housing, facilitating the cleaning of debris and impurities filtered by the filter plate and ensuring its filtration efficiency. This method effectively filters out debris and impurities from the oil-water mixture, preventing them from remaining in the stratified oil and water, thereby improving the quality of oil-water separation.
[0014] 1. This utility model facilitates observation of the oil-water separation line through the use of a transparent plate and scale lines. The screw is manually rotated to detach from the outer surface of the round rod, releasing the T-shaped plate from its limiting position. The T-shaped plate then slides downwards along the outer surface of the round rod, simultaneously moving the connecting strip and indicator needle downwards until the indicator needle reaches the oil-water separation line. At this point, the bottom of the L-shaped tube moves to the oil-water separation line, simultaneously stretching the telescopic hose appropriately. The pump is then started by the controller, allowing the oil on the water surface to pass sequentially through the L-shaped tube, telescopic hose, and suction pipe, before being discharged into the oil storage tank through the outlet pipe, thus completing the oil-water separation. This design allows for appropriate adjustment based on the oil-water separation line position, facilitating the separation of oil from water. Attached Figure Description
[0015] Figure 1A side view of the oil-water separation structure of a CNC gantry machining center provided by this utility model; Figure 2 This utility model provides an oil-water separation structure for a CNC gantry machining center. Figure 1 Enlarged structural diagram at point A in the middle; Figure 3 A bottom view of the oil-water separation structure of a CNC gantry machining center provided by this utility model; Figure 4 This is a cross-sectional schematic diagram of an oil-water separation structure for a CNC gantry machining center provided by this utility model.
[0016] Legend: 1. Housing; 101. Opening groove; 102. Square groove; 103. Strip groove; 104. Transparent plate; 105. Scale line; 106. Drain pipe; 2. Funnel; 201. Cube; 202. Filter plate; 3. Pump body; 301. Liquid suction pipe; 302. Liquid discharge pipe; 303. Oil storage tank; 304. Round rod; 305. T-shaped plate; 306. Screw; 307. Connecting strip; 308. Indicator needle; 309. Telescopic hose; 310. L-shaped pipe; 311. Oil drain pipe. Detailed Implementation
[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0019] Examples, such as Figure 1 - Figure 4 As shown, this utility model provides an oil-water separation structure for a CNC gantry machining center, including: a housing 1, with opening slots 101 on all four sides of the top of the housing 1, a funnel 2 slidably connected inside the housing 1, a filter plate 202 fixedly connected to the inner wall of the funnel 2, and blocks 201 fixedly connected around the top of the funnel 2, with the outer surface of the blocks 201 slidably connected to the inside of the opening slots 101. A separation mechanism is provided inside the housing 1, which includes a pump body 3, a liquid extraction pipe 301, a telescopic hose 309, and an L-shaped pipe 310.
[0020] Furthermore, such as Figure 1 - Figure 4As shown, the pump body 3 has its pumping end fixedly connected to one end of the pumping pipe 301, the other end of the pumping pipe 301 is fixedly connected to one end of the telescopic hose 309, and the other end of the telescopic hose 309 is fixedly connected to one end of the L-shaped pipe 310. The above arrangement facilitates the extraction of oil.
[0021] Furthermore, such as Figure 1 - Figure 4 As shown, the outlet end of the pump body 3 is fixedly connected to the outlet pipe 302. The suction pipe 301, the telescopic hose 309 and the L-shaped pipe 310 are connected. The pump body 3 is started by controlling the controller, so that the oil on the water passes through the L-shaped pipe 310, the telescopic hose 309 and the suction pipe 301 in sequence, and is discharged through the outlet pipe 302, thus completing the oil-water separation.
[0022] Furthermore, such as Figure 1 - Figure 4 As shown, square grooves 102 are provided on opposite sides of the box 1. Round rods 304 are fixedly connected to opposite sides of the inner wall of the square grooves 102. T-shaped plates 305 are slidably connected to the outer surfaces of the two round rods 304. L-shaped tubes 310 are fixedly connected to the T-shaped plates 305. A screw 306 is threadedly connected to one side of the T-shaped plate 305. One end of the screw 306 extends into the interior of the T-shaped plate 305. By rotating the screw 306 by hand, it is disengaged from the outer surface of the round rods 304, releasing the limiting state of the T-shaped plate 305. Then, by sliding the T-shaped plate 305 downward along the outer surface of the round rods 304, the L-shaped tube 310 is moved downward simultaneously.
[0023] Furthermore, such as Figure 1 - Figure 4 As shown, a strip groove 103 is provided on one side of the housing 1. A transparent plate 104 is sealed and fixedly connected to the inner wall of the strip groove 103. A scale line 105 is provided on one side of the transparent plate 104. With the above-mentioned arrangement, it is convenient to observe the position of the oil and water separation line.
[0024] Furthermore, such as Figure 1 - Figure 4 As shown, a connecting strip 307 is fixedly connected to the bottom of the T-shaped plate 305, and an indicator needle 308 is fixedly connected to one side of the connecting strip 307. With the above arrangement, the bottom of the indicator needle 308 and the bottom of the L-shaped tube 310 are on the same horizontal line, which makes it convenient to confirm the position of the L-shaped tube 310.
[0025] Furthermore, such as Figure 1 - Figure 4 As shown, an oil storage tank 303 is fixedly connected to one side of the tank 1, and an oil drain pipe 311 is fixedly connected to the bottom of the oil storage tank 303. A valve is provided on the outer surface of the oil drain pipe 311. By opening the valve, the oil inside the oil storage tank 303 can be discharged through the oil drain pipe 311.
[0026] Furthermore, such as Figure 1 - Figure 4 As shown, a drain pipe 106 is fixedly connected to the bottom of the box 1. A valve 2 is provided on the outer surface of the drain pipe 106. By opening the valve 2, the water inside the box 1 can be discharged through the drain pipe 106.
[0027] Working Principle: During use, the oil-water mixture generated by the CNC gantry machining center is poured into funnel 2. The filter plate 202 filters out debris and impurities from the oil-water mixture. The filtered oil-water mixture then flows through funnel 2 into the interior of housing 1 for settling and stratification. By removing block 201 from the opening slot 101, funnel 2 and filter plate 202 can be removed from housing 1, facilitating the cleaning of debris and impurities filtered by filter plate 202 and ensuring its filtration efficiency. This effectively filters out debris and impurities from the oil-water mixture, preventing them from remaining in the stratified oil-water mixture, thus improving the quality of oil-water separation. The transparent plate 104 and graduation lines 105 facilitate observation of the oil-water separation line. Then, by manually rotating the screw 306, it is disengaged from the outer surface of the round rod 304, releasing the limiting state of the T-shaped plate 305. Then, by making the T-shaped plate 305 slide downward along the outer surface of the round rod 304, the connecting strip 307 and the indicator needle 308 are moved downward simultaneously, so that the indicator needle 308 moves to the oil-water separation position. At this time, the bottom of the L-shaped tube 310 moves to the oil-water separation position, and the telescopic hose 309 is stretched appropriately. Then, the pump body 3 is started by controlling the controller, so that the oil on the water passes through the L-shaped tube 310, the telescopic hose 309 and the suction pipe 301 in sequence, and is discharged into the oil storage tank 303 through the discharge pipe 302, thus completing the oil-water separation. This can be adjusted appropriately according to the oil-water separation position, so as to facilitate the separation of oil from water.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An oil-water separation structure for a CNC gantry machining center, characterized in that, include: The box (1) has opening slots (101) on all four sides of the top. A funnel (2) is slidably connected inside the box (1). A filter plate (202) is fixedly connected to the inner wall of the funnel (2). A block (201) is fixedly connected to all four sides of the funnel (2) near the top. The outer surface of the block (201) is slidably connected to the inside of the opening slot (101). A separation mechanism is provided inside the box (1). The separation mechanism includes a pump body (3), a liquid suction pipe (301), a telescopic hose (309), and an L-shaped pipe (310).
2. The oil-water separation structure for a CNC gantry machining center according to claim 1, characterized in that: The pump body (3) has its pumping end fixedly connected to one end of the pumping pipe (301), the other end of the pumping pipe (301) is fixedly connected to one end of the telescopic hose (309), and the other end of the telescopic hose (309) is fixedly connected to one end of the L-shaped pipe (310).
3. The oil-water separation structure for a CNC gantry machining center according to claim 2, characterized in that: The outlet end of the pump body (3) is fixedly connected to an outlet pipe (302), and the suction pipe (301), the telescopic hose (309) and the L-shaped pipe (310) are connected to each other.
4. The oil-water separation structure for a CNC gantry machining center according to claim 3, characterized in that: Square grooves (102) are provided on opposite sides of the box (1). Round rods (304) are fixedly connected to opposite sides of the inner wall of the square grooves (102). T-shaped plates (305) are slidably connected to the outer surfaces of the two round rods (304). The L-shaped tube (310) is fixedly connected to the T-shaped plate (305). A screw (306) is threadedly connected to one side of the T-shaped plate (305). One end of the screw (306) extends into the interior of the T-shaped plate (305).
5. The oil-water separation structure for a CNC gantry machining center according to claim 4, characterized in that: A strip groove (103) is provided on one side of the box (1), and a transparent plate (104) is sealed and fixedly connected to the inner wall of the strip groove (103). A scale line (105) is provided on one side of the transparent plate (104).
6. The oil-water separation structure for a CNC gantry machining center according to claim 4, characterized in that: A connecting strip (307) is fixedly connected to the bottom of the T-shaped plate (305), and an indicator needle (308) is fixedly connected to one side of the connecting strip (307).
7. The oil-water separation structure for a CNC gantry machining center according to claim 5, characterized in that: An oil storage tank (303) is fixedly connected to one side of the housing (1), and an oil drain pipe (311) is fixedly connected to the bottom of the oil storage tank (303). A valve is provided on the outer surface of the oil drain pipe (311).
8. The oil-water separation structure for a CNC gantry machining center according to claim 7, characterized in that: The bottom of the box (1) is fixedly connected to a drain pipe (106), and a valve is provided on the outer surface of the drain pipe (106).