Collagen raw material fermentation tank digestion treatment structure

Abstract

The utility model relates to collagen raw material processing technical field discloses a kind of collagen raw material fermentation tank digestion processing structure, including fermentation assembly, and fermentation assembly is used to integrated processing collagen, and fermentation assembly includes jar body, feed inlet, discharge pipe, transmission sleeve, crushing module and dicing knife, feed inlet is fixedly connected with the upper end of jar body, discharge pipe is fixedly connected with jar body bottom, drive motor is set in the upper end of jar body, transmission sleeve is rotatably connected with jar body, transmission sleeve is set on drive motor transmission, crushing module array is set on transmission sleeve, dicing knife array is set and is fixedly connected with transmission sleeve, by integrating in a closed jar body with crushing, cutting, stirring, heating and fermentation function, continuous automation processing is realized;This not only significantly shortens the overall processing procedure of material, but also reduces the contact of material and external environment, effectively reduces pollution risk, to improve the quality and sanitary standard of final fermentation product.

Description

Technical Field

[0001] This utility model belongs to the field of collagen raw material processing technology, specifically, it relates to a collagen raw material fermentation tank digestion processing structure. Background Technology

[0002] Collagen and its hydrolysates (such as gelatin and collagen peptides) are important raw materials widely used in the food, pharmaceutical, cosmetic and health product industries; their traditional production process mainly relies on the digestion and processing of by-products such as animal skin, bones and tendons.

[0003] Currently, the industry generally uses box-type (or pool-type) digestion technology for the digestion and processing of collagen raw materials. This process places the raw materials in a large open or semi-open digestion box, adds digestive agents such as water, acid, alkali or enzymes, and carries out a long-term hydrolysis reaction at a specific temperature. However, this traditional box-type digestion method has a series of inherent defects, which seriously restrict the improvement of production efficiency and product quality.

[0004] A document with publication number (CN211570626U) discloses a collagen fermentation tank, including a tank body, a stirring device, and a shielding device. The stirring device includes a support frame, a stirring shaft, and impellers. The support frame has several discharge slots. The shielding device includes a drive cylinder fixedly installed in the support frame, a control ring installed at the end of the piston shaft of the drive cylinder, several support rods hinged to the control ring, and an mounting rod hinged to the support frame. One end of the support rod is hinged to the control ring, and the other end of the support rod is hinged to the mounting rod. A shielding component is provided between the support rod and the support frame. The shielding component is fixedly installed on the support rod. The shielding component can extend and fit against the opening of the discharge slot. The shielding component can retract and gather near the drive cylinder. The drive cylinder controls the rotation of the support rod and the mounting rod within the support frame, thereby controlling the extension and retraction of the shielding component, and thus controlling the closing and opening of the discharge slot.

[0005] The above-mentioned device improves the control of opening and closing the bottom discharge chute, but the processing method of the above-mentioned device is too decentralized. The material is exposed to the environment during the transfer process, which increases the risk of bacterial contamination. At the same time, process parameters such as temperature and pH will fluctuate during the transfer process, affecting the uniformity and quality of the final product.

[0006] In view of this, this utility model is proposed. Utility Model Content

[0007] To solve the technical problems of integrated collagen production, the basic concept of the technical solution adopted by this utility model is as follows: A collagen raw material fermentation tank digestion and processing structure includes a fermentation component for integrated collagen processing. The fermentation component includes a tank body, a feed inlet, a discharge pipe, a transmission sleeve, a crushing module, and a cutting blade. The feed inlet is fixedly connected to the upper end of the tank body, the discharge pipe is fixedly connected to the bottom of the tank body, a drive motor is located at the upper end of the tank body, the transmission sleeve is rotatably connected to the tank body, and the transmission sleeve is driven by the drive motor. An array of crushing modules is located on the transmission sleeve, and an array of cutting blades is located and fixedly connected to the transmission sleeve.

[0008] In a preferred embodiment of this utility model, a protective cover is fixedly connected to the upper end of the tank, a heater is fixedly connected to the protective cover, a drive motor is fixedly connected to the protective cover, and the heater and transmission sleeve are rotatably arranged.

[0009] In a preferred embodiment of this utility model, the output end of the drive motor is connected to a first gear via a coupling, the first gear meshes with a second gear, and the second gear is fixedly connected to the transmission sleeve.

[0010] In a preferred embodiment of this utility model, the heater and the crushing module are connected by heat transfer, and a heat transfer ring is connected to the bottom of the heater by heat transfer, and the heat transfer ring is fixedly connected to the transmission sleeve.

[0011] In a preferred embodiment of this utility model, each crushing module is arranged in a rhombus shape, and each crushing module contains an array of blades that are fixedly connected.

[0012] In a preferred embodiment of this utility model, scrapers are arranged around the inside of the tank, and each scraper is fixedly connected to a corresponding cutting blade.

[0013] In a preferred embodiment of this utility model, the bottom of each scraper is sloped, and an integrated detection module is provided at the end of the scraper. Each integrated detection module is fixedly connected to the corresponding scraper.

[0014] In a preferred embodiment of this utility model, the upper end of the tank is provided with a first adding pipe, a second adding pipe and a third adding pipe, all of which are fixedly connected to the end of the tank.

[0015] Compared with the prior art, the present invention has the following advantages: 1. This collagen raw material fermentation tank digestion and processing structure integrates crushing, cutting, stirring, heating and fermentation functions into a sealed tank, realizing continuous automated processing. This not only significantly shortens the overall material processing flow, but also reduces the contact between the material and the external environment, effectively reducing the risk of contamination, thereby improving the quality and hygiene standards of the final fermented product.

[0016] 2. This collagen raw material fermentation tank digestion and processing structure features simultaneous heating during the stirring and crushing process. This serves as a heat source to promote fermentation efficiency and also sterilizes the materials. Furthermore, the scraper design prevents materials from sticking to the tank wall. Combined with real-time data feedback from the integrated detection module, it allows for precise addition of acid, alkali, or enzyme solutions via the addition tube, achieving controllable and optimized fermentation process.

[0017] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0018] In the attached diagram: Figure 1 This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the tank of this utility model; Figure 3 This is a schematic diagram of the drive motor structure of this utility model; Figure 4 This is a schematic diagram of the transmission sleeve structure of this utility model; Figure 5 This utility model Figure 4 Enlarged schematic diagram of the structure at point A in the middle.

[0019] In the diagram: 1. Tank body; 11. Inlet; 12. Discharge pipe; 2. First addition pipe; 21. Second addition pipe; 22. Third addition pipe; 3. Protective cover; 31. First gear; 32. Second gear; 33. Transmission sleeve; 34. Heater; 35. Blade; 36. Crushing module; 37. Heat transfer ring; 38. Drive motor; 4. Scraper; 41. Cutting knife; 42. Integrated detection module. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0021] Please see Figure 1-5 A collagen raw material fermentation tank digestion and processing structure includes a fermentation component for integrated processing of collagen. The fermentation component includes a tank body 1, a feed inlet 11, a discharge pipe 12, a transmission sleeve 33, a crushing module 36, and a cutting blade 41. The feed inlet 11 is fixedly connected to the upper end of the tank body 1, the discharge pipe 12 is fixedly connected to the bottom of the tank body 1, a drive motor 38 is disposed at the upper end of the tank body 1, the transmission sleeve 33 is rotatably connected to the tank body 1, and the transmission sleeve 33 is driven by the drive motor 38. The crushing module 36 is arrayed on the transmission sleeve 33, and the cutting blade 41 is arrayed and fixedly connected to the transmission sleeve 33. Before operation, the feed inlet 11 is opened, and collagen is fed into the tank 1 through the feed inlet 11. Then, the drive motor 38 drives the transmission sleeve 33 to rotate through the output end. The transmission sleeve 33 crushes the collagen through the crushing module 36 and the cutting blade 41. After the collagen is crushed to a suitable level by the crushing module 36 and the cutting blade 41, the collagen is stirred and mixed by the crushing module 36 and the cutting blade 41 and then fermented in the tank 1. Through the integrated design of this device, the processing flow is shortened, the processing effect is improved, and the contact between collagen and the external environment is reduced, thereby improving the fermentation quality of collagen.

[0022] The upper end of the tank 1 is fixedly connected to a protective cover 3, and a heater 34 is fixedly connected to the protective cover 3. The drive motor 38 is fixedly connected to the protective cover 3. The heater 34 is rotatably connected to the transmission sleeve 33. The output end of the drive motor 38 is connected to a first gear 31 through a coupling. The first gear 31 meshes with a second gear 32. The second gear 32 is fixedly connected to the transmission sleeve 33. The heater 34 is heat-transfer connected to the crushing module 36. The bottom of the heater 34 is heat-transfer connected to a heat transfer ring 37. The heat transfer ring 37 is fixedly connected to the transmission sleeve 33. Each crushing module 36 is arranged in a rhombus shape, and multiple blades 35 are arranged in an array and fixedly connected in each crushing module 36. The drive motor 38 drives the first gear 31 to rotate through the output end. The first gear 31 meshes with the second gear 32. The second gear 32 drives the transmission sleeve 33 to rotate. The transmission sleeve 33 crushes the collagen through the crushing module 36 and the cutting blade 41. After the crushing module 36 and the cutting blade 41 crush the collagen to a suitable level, the collagen is stirred and mixed by the crushing module 36 and the cutting blade 41 and then fermented in the tank 1. Through the integrated setting of this device, the processing process is shortened, the processing effect is improved, and the contact between collagen and the external environment is reduced, thereby improving the fermentation quality of collagen. Furthermore, the heater 34 is activated, transferring heat to the crushing module 36 and the heat transfer ring 37, thereby transferring heat to the collagen. The fermentation efficiency of the collagen is improved by heating the collagen, and the collagen is sterilized by heating during crushing and stirring. Furthermore, under the action of the rhomboid shape and blade 35 of the crushing module 36, the collagen is finely segmented, making it easier for subsequent collagen fermentation processing.

[0023] The tank body 1 is surrounded by scrapers 4, each scraper 4 is fixedly connected to the corresponding cutting blade 41, the bottom of each scraper 4 is sloped, and the end of the scraper 4 is provided with an integrated detection module 42, each integrated detection module 42 is fixedly connected to the corresponding scraper 4. When the transmission sleeve 33 rotates, it drives the scraper 4 to rotate through the cutting blade 41. The scraper 4 scrapes the inner wall of the tank 1 during rotation, so as to prevent the collagen from adhering to the inner wall of the tank 1 during subsequent processing. The integrated detection module 42 detects the state of the collagen in real time. It is worth noting that the integrated detection module 42 includes conventional data detection modules such as temperature, pH and pressure detection. Since such modules are well-known technologies in the field, they are not disclosed in detail in this article and will not be elaborated here.

[0024] The upper end of the tank body 1 is provided with a first adding pipe 2, a second adding pipe 21 and a third adding pipe 22, and the first adding pipe 2, the second adding pipe 21 and the third adding pipe 22 are all fixedly connected to the end of the tank body 1. Based on the data fed back by the integrated detection module 42, the corresponding acid, alkali or enzyme solution is then added through the first addition tube 2, the second addition tube 21 and the third addition tube 22.

[0025] Working Principle: Before operation, the feed inlet 11 is opened, and collagen is fed into the tank 1 through the feed inlet 11. The drive motor 38 drives the first gear 31 to rotate through the output end. The first gear 31 meshes with the second gear 32, and the second gear 32 drives the transmission sleeve 33 to rotate. The transmission sleeve 33 pulverizes the collagen through the pulverizing module 36 and the cutting blade 41. After the collagen is pulverized to a suitable level, the pulverizing module 36 and the cutting blade 41 stir and mix the collagen, and then carry out subsequent fermentation in the tank 1. Through the integrated design of this device, the processing flow is shortened, the processing effect is improved, and the contact between collagen and the external environment is reduced, thus improving the fermentation quality of collagen. Furthermore, the heater 34 is activated, transferring heat to the pulverizing module 36 and the heating element. Heat is transferred to the collagen via the transfer ring 37, thereby improving the fermentation efficiency of the collagen. The collagen is also sterilized by heating during the crushing and stirring process. Under the action of the rhomboid shape and blade 35 of the crushing module 36, the collagen is finely divided to facilitate subsequent collagen fermentation processing. When the transmission sleeve 33 rotates, the scraper 4 is driven to rotate through the cutting blade 41. The scraper 4 scrapes the inner wall of the tank 1 during rotation to prevent the collagen from adhering to the inner wall of the tank 1 during subsequent processing. The state of the collagen is monitored in real time by the integrated detection module 42. Based on the data fed back by the integrated detection module 42, the corresponding acid, alkali or enzyme solution is then added through the first addition tube 2, the second addition tube 21 and the third addition tube 22.

[0026] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A fermentation tank digestion and processing structure for collagen raw materials, characterized in that, include: Fermentation component, which is used for integrated processing of collagen, includes tank (1), inlet (11), discharge pipe (12), transmission sleeve (33), crushing module (36) and cutting blade (41). The inlet (11) is fixedly connected to the upper end of the tank (1), the discharge pipe (12) is fixedly connected to the bottom of the tank (1), the drive motor (38) is set at the upper end of the tank (1), the transmission sleeve (33) is rotatably connected to the tank (1), the transmission sleeve (33) is connected to the drive motor (38) in a transmission configuration, the crushing module (36) array is set on the transmission sleeve (33), and the cutting blade (41) array is set and fixedly connected to the transmission sleeve (33).

2. The collagen raw material fermentation tank digestion and processing structure according to claim 1, characterized in that, The upper end of the tank (1) is fixedly connected to a protective cover (3), and a heater (34) is fixedly connected to the protective cover (3). The drive motor (38) is fixedly connected to the protective cover (3), and the heater (34) is rotatably connected to the transmission sleeve (33).

3. The collagen raw material fermentation tank digestion and processing structure according to claim 1, characterized in that, The output end of the drive motor (38) is connected to a first gear (31) via a coupling. The first gear (31) meshes with a second gear (32), and the second gear (32) is fixedly connected to the transmission sleeve (33).

4. The collagen raw material fermentation tank digestion and processing structure according to claim 2, characterized in that, The heater (34) is connected to the crushing module (36) by heat transfer. The bottom of the heater (34) is connected by heat transfer ring (37), which is fixedly connected to the transmission sleeve (33).

5. The collagen raw material fermentation tank digestion and processing structure according to claim 1, characterized in that, Each of the aforementioned crushing modules (36) is arranged in a rhombus shape, and each crushing module (36) contains an array of blades (35) that are fixedly connected.

6. The collagen raw material fermentation tank digestion and processing structure according to claim 1, characterized in that, The tank body (1) is surrounded by scrapers (4), and each scraper (4) is fixedly connected to the corresponding cutting blade (41).

7. The collagen raw material fermentation tank digestion and processing structure according to claim 6, characterized in that, The bottom of each scraper (4) is sloped, and an integrated detection module (42) is provided at the end of the scraper (4). Each integrated detection module (42) is fixedly connected to the corresponding scraper (4).

8. The collagen raw material fermentation tank digestion and processing structure according to claim 1, characterized in that, The upper end of the tank (1) is provided with a first adding pipe (2), a second adding pipe (21) and a third adding pipe (22), and the first adding pipe (2), the second adding pipe (21) and the third adding pipe (22) are all fixedly connected to the end of the tank (1).

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